Abstract: A propulsor is provided including a gas turbine engine having a shaft and one or more bearings supporting the shaft, a rotor hub operatively coupled to the shaft and comprising a hub flange, an electric machine comprising a stator assembly and a rotor assembly, a rotor connection member operatively coupled to the rotor assembly of the electric machine and comprising a connection flange, and an insulated joint for operatively coupling the rotor assembly with the shaft. The insulated joint includes a plurality of insulative layers, at least one of the plurality of insulative layers extending between the hub flange and the connection flange to interrupt common mode electric current from flowing between the rotor assembly and the shaft.

Abstract: A hybrid-electric propulsion system is provided. In one example aspect, the hybrid-electric propulsion system includes a power converter and a propulsor. The propulsor includes a gas turbine engine having a shaft and one or more bearings supporting the shaft. The propulsor also includes an electric machine electrically coupled with the power converter. The electric machine includes a stator assembly and a rotor assembly. The rotor assembly has a rotor and a rotor connection assembly. The rotor connection assembly operatively couples the rotor with the shaft. The rotor connection assembly has an insulated joint for interrupting common mode electric current from flowing from the rotor of the electric machine to the shaft. A grounding device is included to electrically ground the shaft. The power converter includes an electromagnetic interference filter to reduce common mode voltage reaching the electric machine.

Abstract: A method of removing heat from an electrical machine located in a gas turbine engine at least partially inward of a core airflow path in a radial direction, the electrical machine comprising an outer electrical machine stator and an inner electrical machine rotor is provided. The method includes directing a liquid coolant radially inward past the outer electrical machine stator and toward an inner electrical machine rotor using a coolant passageway. The liquid coolant is directed onto and/or through one or both of the inner electrical machine rotor and a rotor support thereby removing heat from the inner electrical machine rotor.

Abstract: An electrical machine includes a stator assembly coupled to an engine stator component of a propulsion engine. The stator assembly includes a stator support assembly fixedly attached to the engine stator component and a stator disposed on the stator support structure. An electrical machine shaft is coupled to an end of a shaft of the propulsion engine via an intermediate shaft member extending axially between the end of the shaft and the electrical machine shaft. A bearing support frame extends from the propulsion engine, the bearing support frame defining a bearing cavity in conjunction with the electrical machine shaft. Electrical machine bearings radially extend from the bearing support frame to rotatably contact the electrical machine shaft. A rotor attached to a rotor support structure attached to the electrical machine shaft. The rotor rotates in conjunction with the electrical machine shaft to exchange energy with the shaft of the propulsion engine.

Abstract: A gas turbine engine includes an electrical machine positioned at least partially inward of a core airflow path, the electrical machine including an electrical rotor component and an electrical stator component, a connecting member positioned between the electrical machine and a rotary member, a disconnection device that is positionable between a disengaged position, in which the disconnection device is disengaged from the connecting member, and an engaged position, in which the disconnection device is engaged with the connecting member, and a controller including a processor, where the processor receives a signal from the electrical machine indicative of a fault, and in response to receiving the signal from the electrical machine indicative of the fault, directs the disconnection device to move from the disengaged position to the engaged position.

Abstract: A hybrid-electric propulsion system is provided. In one example aspect, the hybrid-electric propulsion system includes a power converter and a propulsor. The propulsor includes a gas turbine engine having a shaft and one or more bearings supporting the shaft. The propulsor also includes an electric machine electrically coupled with the power converter. The electric machine includes a stator assembly and a rotor assembly. The rotor assembly has a rotor and a rotor connection assembly. The rotor connection assembly operatively couples the rotor with the shaft. The rotor connection assembly has an insulated joint for interrupting common mode electric current from flowing from the rotor of the electric machine to the shaft. A grounding device is included to electrically ground the shaft. The power converter includes an electromagnetic interference filter to reduce common mode voltage reaching the electric machine.

Abstract: An electrical machine includes a stator assembly coupled to an engine stator component of a propulsion engine. The stator assembly includes a stator support assembly fixedly attached to the engine stator component and a stator disposed on the stator support structure. An electrical machine shaft is coupled to an end of a shaft of the propulsion engine via an intermediate shaft member extending axially between the end of the shaft and the electrical machine shaft. A bearing support frame extends from the propulsion engine, the bearing support frame defining a bearing cavity in conjunction with the electrical machine shaft. Electrical machine bearings radially extend from the bearing support frame to rotatably contact the electrical machine shaft. A rotor attached to a rotor support structure attached to the electrical machine shaft. The rotor rotates in conjunction with the electrical machine shaft to exchange energy with the shaft of the propulsion engine.

Abstract: A method of removing heat from an electrical machine located in a gas turbine engine at least partially inward of a core airflow path in a radial direction, the electrical machine comprising an outer electrical machine stator and an inner electrical machine rotor is provided. The method includes directing a liquid coolant radially inward past the outer electrical machine stator and toward an inner electrical machine rotor using a coolant passageway. The liquid coolant is directed onto and/or through one or both of the inner electrical machine rotor and a rotor support thereby removing heat from the inner electrical machine rotor.

Abstract: An electrical machine includes a stator assembly coupled to an engine stator component of a propulsion engine. The stator assembly includes a stator support assembly fixedly attached to the engine stator component and a stator disposed on a supporting surface of the stator support structure. The electrical machine also includes a rotor assembly including a rotor support structure connected to a shaft of the propulsion engine and a rotor attached to the rotor support structure such that the rotor is disposed radially inward of the stator. The rotor exchanges rotational energy with the shaft to operate as either an electrical motor or an electrical generator.

Abstract: A gas turbine engine includes an electrical machine positioned at least partially inward of a core airflow path, the electrical machine including an electrical rotor component and an electrical stator component, a connecting member positioned between the electrical machine and a rotary member, a disconnection device that is positionable between a disengaged position, in which the disconnection device is disengaged from the connecting member, and an engaged position, in which the disconnection device is engaged with the connecting member, and a controller including a processor, where the processor receives a signal from the electrical machine indicative of a fault, and in response to receiving the signal from the electrical machine indicative of the fault, directs the disconnection device to move from the disengaged position to the engaged position.