Patents by Inventor Bradley R. Frieberg

Bradley R. Frieberg has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11967721
    Abstract: A battery cathode includes: a current collector; and a coating applied to the current collector, the coating including: conductive carbon; polyvinylidene fluoride binder polymer; acid-functionalized dispersant polymer; and electrochemically active layered metal oxide.
    Type: Grant
    Filed: November 23, 2022
    Date of Patent: April 23, 2024
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Bradley R Frieberg, Mengyuan Chen, Roland J. Koestner, Xiaosong Huang
  • Publication number: 20240030456
    Abstract: The present disclosure provides an electrode assembly for use in an electrochemical cell that cycles lithium ions. The electrode assembly includes a current collector, an electroactive material layer disposed parallel with the current collector, and a protective coating disposed between the current collector and the electroactive material layer. The electroactive material layer is defined by a plurality of electroactive material particles. At least a portion of the electroactive material particles of the plurality of electroactive material particles includes a protective particle coating. The protective particle coating is a carbon coating that includes a first carbonaceous material. The protective coating is a carbon layer that includes a second carbonaceous material.
    Type: Application
    Filed: July 20, 2022
    Publication date: January 25, 2024
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Mengyuan CHEN, Xiaosong HUANG, Bradley R. FRIEBERG, Roland J. KOESTNER
  • Patent number: 11848440
    Abstract: A method of making a negative electrode for an electrochemical cell of a secondary lithium battery. The negative electrode includes composite Li—Si alloy particles dispersed in a polymer binder. The composite Li—Si alloy particles are formed by contacting Li—Si alloy particles with a precursor solution that includes a phosphorus sulfide compound dissolved in an organic solvent to form a lithium thiophosphate solid electrolyte layer over an entire outer surface of each of the Li—Si alloy particles.
    Type: Grant
    Filed: April 1, 2021
    Date of Patent: December 19, 2023
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Bradley R. Frieberg, Zhongyi Liu, Xiaosong Huang, James R. Salvador
  • Patent number: 11824186
    Abstract: In a method of making a negative electrode for an electrochemical cell of a secondary lithium battery, a precursor mixture is prepared that includes electrochemically active Li—Si alloy particles, electrically conductive carbon particles, and an inert polymer binder dissolved in a nonpolar organic solvent.
    Type: Grant
    Filed: April 2, 2021
    Date of Patent: November 21, 2023
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Bradley R. Frieberg, Nicole Ellison, Xiaosong Huang, Zhongyi Liu
  • Patent number: 11769872
    Abstract: The present disclosure provides a method of making a negative electrode material for an electrochemical cell that cycles lithium ions. The method includes centrifugally distributing a precursor including silicon, lithium, and an additional metal (M) selected from the group consisting of: aluminum (Al), chromium (Cr), titanium (Ti), niobium (Nb), molybdenum (Mo), zirconium (Zr), yttrium (Y), cerium (Ce), and combinations thereof by contacting the precursor with a rotating surface in a centrifugal atomizing reactor and solidifying the precursor to form a plurality of substantially round solid electroactive particles that include Li4.4xSixMy, where x is greater than 0 to less than or equal to about 0.85 and y corresponds to a weight percent of M that is greater than or equal to 0.1 wt. % to less than or equal to about 10 wt. %.
    Type: Grant
    Filed: March 17, 2021
    Date of Patent: September 26, 2023
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Xiaosong Huang, Zhongyi Liu, Bradley R. Frieberg
  • Patent number: 11753305
    Abstract: Methods of making a negative electrode material for an electrochemical cell that cycles lithium ions is provided. The method may include centrifugally distributing a molten precursor comprising silicon, oxygen, and lithium by contacting the molten precursor with a rotating surface in a centrifugal atomizing reactor. The molten precursor is formed by combining lithium, silicon, and oxygen. For example, the precursor may be formed from a mixture comprising silicon dioxide (SiO2), lithium oxide (Li2O), and silicon (Si). The method may further include solidifying the molten precursor to form a plurality of substantially round solid electroactive particles comprising a mixture of lithium silicide (LiySi, where 0<y?4.4) and a lithium silicate (Li4SiO4) and having a D50 diameter of less than or equal to about 20 micrometers.
    Type: Grant
    Filed: September 13, 2021
    Date of Patent: September 12, 2023
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Zhongyi Liu, Xiaosong Huang, Bradley R. Frieberg
  • Publication number: 20230282881
    Abstract: A polymer gel electrolyte for an electrochemical cell that cycles lithium ions is provided. The polymer gel electrolyte includes a polymeric blend comprising polyvinylidene fluoride-hexafluoropropylene (PVDF-HFP) and polyvinylidene fluoride (PVDF), wherein a mass ratio of PVDF-HFP to PVDF is greater than or equal to about 1.5:1 to less than or equal to about 19:1 in the polymeric blend.
    Type: Application
    Filed: August 9, 2022
    Publication date: September 7, 2023
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Bradley R. FRIEBERG, Zhe LI, Yong LU
  • Patent number: 11735768
    Abstract: The present disclosure relates to solid-state batteries and methods for forming solid-state batteries. The method includes contacting a polymeric precursor and an assembled battery including two or more electrodes defining a space therebetween, where the polymeric precursor fills the space defined between the two or more electrodes and any voids between the solid-state electroactive particles of each electrode; and reacting the polymeric precursor to form a polymeric gel electrolyte that forms a solid-state electrolyte layer in the space between the two or more electrodes and fills the voids between the solid-state electroactive particles of the electrodes. In other instances the method includes disposing the polymeric precursor on exposed surfaces of an electrode and reacting the polymeric precursor to form the solid-state electrolyte.
    Type: Grant
    Filed: February 9, 2021
    Date of Patent: August 22, 2023
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventor: Bradley R. Frieberg
  • Publication number: 20230246182
    Abstract: An electrode is provided that includes a high-nickel electroactive material having greater than or equal to about 0.6 mole fraction of nickel, and greater than or equal to about 0.1 wt. % to less than or equal to about 2 wt. % of a sulfonated aromatic ionomer additive. The electrode is prepared by contacting an electroactive material slurry with one or more surfaces of a current collector, where a solids portion of the slurry includes greater than or equal to about 45 wt. % to less than or equal to about 99 wt. % of a high-nickel electroactive material, and greater than or equal to about 0.1 wt. % to less than or equal to about 2 wt. % of a sulfonated aromatic ionomer additive.
    Type: Application
    Filed: February 3, 2022
    Publication date: August 3, 2023
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Roland J. KOESTNER, Bradley R. FRIEBERG, Mengyuan CHEN
  • Publication number: 20230197930
    Abstract: An electrode for an electrochemical cell includes a positive electroactive material and a polymeric binder. The positive electroactive material is present in an amount greater than 95 weight percent of the electrode. The positive electroactive material includes first, second, and third electroactive materials. The first electroactive material includes a lithium nickel manganese cobalt oxide (NMC), a lithium nickel manganese cobalt aluminum oxide (NMCA), a lithiated nickel cobalt aluminate (NCA), or a combination thereof. The first electroactive material has a nickel content of greater than or equal to about 60 mole percent. The second electroactive material includes a phosphate-containing positive electroactive material. The third electroactive material includes a lithium manganese oxide (LMO).
    Type: Application
    Filed: December 16, 2021
    Publication date: June 22, 2023
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Bradley R. FRIEBERG, Xiaosong HUANG, Mark W. VERBRUGGE
  • Publication number: 20230128413
    Abstract: An anode material includes a plurality of negative solid-state electroactive particles. Each of the plurality of negative solid-state electroactive particles may include a lithium-doped silicon oxide and a solid electrolyte coating at least substantially continuously disposed over substantially all of the surface of the lithium-doped silicon oxide.
    Type: Application
    Filed: December 15, 2021
    Publication date: April 27, 2023
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Bradley R. Frieberg, Zhongyi Liu, Xiaosong Huang, Mark W. Verbrugge, Zhe Li
  • Publication number: 20230093081
    Abstract: A positive electrode including positive electrode active material particles, a polymeric binder, a polymeric dispersant, and a combination of electrically conductive carbon additive types. The combination of electrically conductive carbon additive types includes carbon particles, graphene sheet stacks, and carbon nanotubes.
    Type: Application
    Filed: September 16, 2021
    Publication date: March 23, 2023
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Bradley R. Frieberg, Xiaosong Huang, Nicole Ellison, Roland J. Koestner
  • Publication number: 20230077943
    Abstract: Methods of making a negative electrode material for an electrochemical cell that cycles lithium ions is provided. The method may include centrifugally distributing a molten precursor comprising silicon, oxygen, and lithium by contacting the molten precursor with a rotating surface in a centrifugal atomizing reactor. The molten precursor is formed by combining lithium, silicon, and oxygen. For example, the precursor may be formed from a mixture comprising silicon dioxide (SiO2), lithium oxide (Li2O), and silicon (Si). The method may further include solidifying the molten precursor to form a plurality of substantially round solid electroactive particles comprising a mixture of lithium silicide (LiySi, where 0<y?4.4) and a lithium silicate (Li4SiO4) and having a D50 diameter of less than or equal to about 20 micrometers.
    Type: Application
    Filed: September 13, 2021
    Publication date: March 16, 2023
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Zhongyi LIU, Xiaosong HUANG, Bradley R. FRIEBERG
  • Patent number: 11479148
    Abstract: A system and method for personalization of adjustable features of a vehicle. The system includes a processor and an actuator. The processor detectors key points of a person from a two-dimensional image and predicts a pose of the person. The processor translates a respective position of the key points from a two-dimensional coordinate system to a three-dimensional coordinate system based in part on the pose and measurements of distances between the key points. The processor determines a baseline configuration of an adjustable feature of the vehicle based in part on measurements between the key points in the three-dimensional coordinate system. The processor causes an actuator to adjust the adjustable feature to conform to the baseline configuration.
    Type: Grant
    Filed: August 8, 2019
    Date of Patent: October 25, 2022
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Yasen Hu, Kausalya Singuru, Shiming Duan, Yao Hu, Nicholas W. Pinto, Bradley R. Frieberg
  • Publication number: 20220320493
    Abstract: A method of making a negative electrode for an electrochemical cell of a secondary lithium battery. The negative electrode includes composite Li—Si alloy particles dispersed in a polymer binder. The composite Li—Si alloy particles are formed by contacting Li—Si alloy particles with a precursor solution that includes a phosphorus sulfide compound dissolved in an organic solvent to form a lithium thiophosphate solid electrolyte layer over an entire outer surface of each of the Li—Si alloy particles.
    Type: Application
    Filed: April 1, 2021
    Publication date: October 6, 2022
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Bradley R. Frieberg, Zhongyi Liu, Xiaosong Huang, James R. Salvador
  • Publication number: 20220320489
    Abstract: In a method of making a negative electrode for an electrochemical cell of a secondary lithium battery, a precursor mixture is prepared that includes electrochemically active Li—Si alloy particles, electrically conductive carbon particles, and an inert polymer binder dissolved in a nonpolar organic solvent.
    Type: Application
    Filed: April 2, 2021
    Publication date: October 6, 2022
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Bradley R. Frieberg, Nicole Ellison, Xiaosong Huang, Zhongyi Liu
  • Publication number: 20220302435
    Abstract: The present disclosure provides a method of making a negative electrode material for an electrochemical cell that cycles lithium ions. The method includes centrifugally distributing a precursor including silicon, lithium, and an additional metal (M) selected from the group consisting of: aluminum (Al), chromium (Cr), titanium (Ti), niobium (Nb), molybdenum (Mo), zirconium (Zr), yttrium (Y), cerium (Ce), and combinations thereof by contacting the precursor with a rotating surface in a centrifugal atomizing reactor and solidifying the precursor to form a plurality of substantially round solid electroactive particles that include Li4.4xSixMy, where x is greater than 0 to less than or equal to about 0.85 and y corresponds to a weight percent of M that is greater than or equal to 0.1 wt. % to less than or equal to about 10 wt. %.
    Type: Application
    Filed: March 17, 2021
    Publication date: September 22, 2022
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Xiaosong HUANG, Zhongyi LIU, Bradley R. FRIEBERG
  • Patent number: 11424442
    Abstract: A method of making a negative electrode material for an electrochemical cell that cycles lithium ions is provided that includes centrifugally distributing a molten precursor comprising silicon and lithium by contacting the molten precursor with a rotating surface in a centrifugal atomizing reactor. The molten precursor is solidified to form a plurality of substantially round solid electroactive particles comprising an alloy of lithium and silicon and having a D50 diameter of less than or equal to about 20 micrometers. In certain variations, the negative electroactive material particles may further have one or more coatings disposed thereon, such as a carbonaceous coating and/or an oxide-based coating.
    Type: Grant
    Filed: December 6, 2019
    Date of Patent: August 23, 2022
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Bradley R. Frieberg, Xiaosong Huang, Zhongyi Liu, Mark W. Verbrugge
  • Publication number: 20220255130
    Abstract: The present disclosure relates to solid-state batteries and methods for forming solid-state batteries. The method includes contacting a polymeric precursor and an assembled battery including two or more electrodes defining a space therebetween, where the polymeric precursor fills the space defined between the two or more electrodes and any voids between the solid-state electroactive particles of each electrode; and reacting the polymeric precursor to form a polymeric gel electrolyte that forms a solid-state electrolyte layer in the space between the two or more electrodes and fills the voids between the solid-state electroactive particles of the electrodes. In other instances the method includes disposing the polymeric precursor on exposed surfaces of an electrode and reacting the polymeric precursor to form the solid-state electrolyte.
    Type: Application
    Filed: February 9, 2021
    Publication date: August 11, 2022
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventor: Bradley R. FRIEBERG
  • Publication number: 20220102756
    Abstract: Methods for forming battery cells include providing a porous polymeric membrane (PPM), imbibing the PPM with a plasticizing solution comprising plasticizers and lithium salts to form a solid gel electrolyte film, and disposing the solid gel electrolyte film between an anode and a cathode. The PPM can be provided as a coating on the anode or the cathode. The plasticizers can be triethylene glycol dimethyl ether (triglyme), tetraethylene glycol dimethyl ether, and triethyl phosphate. The salts can be LiBF4, LiClO4, LiPF6, LiAsF6, LiTf, LiFSI, LiTFSI, and LIBOB. The plasticizer solution can be 17.5 wt. % to 27.5 wt. % LiTFSI and 72.5 wt. % to 82.5 wt. % triglyme. The plasticizer solution can be 56 wt. % to 66 wt. % LiTFSI and 33.5 wt. % to 43.5 wt. % triglyme. The plasticizer solution can be 16 wt. % to 26 wt. % LiTFSI, 9 wt. % to 19 wt. % triglyme, and 55 wt. % to 75 wt. % triethyl phosphate.
    Type: Application
    Filed: September 30, 2020
    Publication date: March 31, 2022
    Inventors: Bradley R. Frieberg, Xiaosong Huang