Patents by Inventor Bruce Welch

Bruce Welch has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6248840
    Abstract: A process comprising reacting at least one polymer component, with at least one reactive component, to produce a composition, the polymer being a metallocene polymerized ethylene (co)polymer, and the reactive component being a crosslinking agent.
    Type: Grant
    Filed: December 28, 1998
    Date of Patent: June 19, 2001
    Assignee: Phillips Petroleum Company
    Inventors: Ashish M. Sukhadia, M. Bruce Welch, William M. Whitte, Syriac J. Palackal, William R. Coutant
  • Patent number: 6239300
    Abstract: A number of process steps are provided that can be combined to produce bridged cyclopentadienyl-fluorenyl metallocenes. The process steps include production of a cyclopentadiene compound from dicyclopentadiene; production and recovery of a fulvene compound using the cyclopentadiene compound; production of a raw metallocene product using the fulvene compound; and recovery of the pure metallocene from the raw product.
    Type: Grant
    Filed: February 17, 1999
    Date of Patent: May 29, 2001
    Assignee: Phillips Petroleum Company
    Inventors: Carleton E. Stouffer, Syriac J. Palackal, Gary L. Glass, M. Bruce Welch, John D. Hottovy, Michael D. Jensen
  • Patent number: 6239060
    Abstract: The present invention provides a new type of supported metallocene catalyst system. In one aspect of the invention, an inorganic oxide support, such as silica, is impregnated with a Group XIII element such as B, Al or GA. The support is then contacted with a liquid catalyst system prepared by combining in a liquid an organo aluminoxane and a metallocene having two cyclopetadienyl-type ligands selected from substituted or unsubstituted cyclopentadienyl, indenyl, benzoindenyl, tetrahdroindenyl, benzofluorenyl, octahydrofluorenyl, and fluorenyl ligands to form a supported metallocene catalyst system. In preferred embodiments the process further includes conducting prepolymerization of at least one olefin in the presence of the supported metallocene catalyst system to produce a prepolymerized metallocene catalyst system. The prepolymerized metallocene catalyst system prepared in this manner yields substantially increased activity for the polymerization of olefins.
    Type: Grant
    Filed: December 31, 1998
    Date of Patent: May 29, 2001
    Assignee: Phillips Petroleum Company
    Inventors: David W. Dockter, Bryan E. Hauger, M. Bruce Welch, Randall S. Muninger
  • Patent number: 6232415
    Abstract: A process to produce a monovinylaromatic/monoolefin polymer is provided. Said monovinylaromatic/monoolefin polymer is provided.
    Type: Grant
    Filed: March 31, 1999
    Date of Patent: May 15, 2001
    Assignee: Phillips Petroleum Company
    Inventors: Iqbal Ahmed, Jianxin Kuang, George A. Moczygemba, M. Bruce Welch, Syriac J. Palackal
  • Patent number: 6232414
    Abstract: A process to produce a monovinylaromatic polymer is provided. Said monovinylaromatic polymer is provided.
    Type: Grant
    Filed: March 31, 1999
    Date of Patent: May 15, 2001
    Assignee: Phillips Petroleum Company
    Inventors: Iqbal Ahmed, Syriac J. Palackal, M. Bruce Welch, Jianxin Kuang, George A. Moczygemba
  • Patent number: 6221981
    Abstract: Methods are disclosed for preparing a highly active solid metallocene-containing catalyst system and its use in the polymerization of olefins. The catalyst system is prepared by creating a catalyst system solution by combining an aluminoxane with a metallocene having a substituent which has olefinic unsaturation in a suitable liquid to form a liquid catalyst system, conducting prepolymerization of an olefin in the liquid catalyst system, and separating the resulting solid metallocene-containing catalyst system from the reaction mixture. Also polymerization of olefins using the inventive solid catalyst system is disclosed.
    Type: Grant
    Filed: September 14, 1998
    Date of Patent: April 24, 2001
    Assignee: Phillips Petroleum Company
    Inventors: Michael Jung, Helmut G. Alt, Bryan E. Hauger, M. Bruce Welch, David W. Dockter, Syriac J. Palackal, Antoni Jurkiewicz
  • Patent number: 6214469
    Abstract: A high clarity film containing three layers wherein the polymer of each outer layer is the same or different polyethylene selected from polyethylenes having a density of at least 0.925 g/cc, and a molecular weight distribution of less than 4, and being further characterized by being substantially free of branches having 6 or more carbon atoms, polyethylenes of the outer layers optionally containing a fluoroelastomer.
    Type: Grant
    Filed: January 15, 1998
    Date of Patent: April 10, 2001
    Assignee: Phillips Petroleum Company
    Inventors: Ashish M. Sukhadia, David C. Rohlfing, Jay Janzen, Paul J. DesLauriers, Jim D. Byers, Louis Moore, Jr., M. Bruce Welch, Syriac J. Palackal, William M. Whitte, William R. Coutant, Kiplin D. Cowan
  • Patent number: 6197899
    Abstract: A process is disclosed for the particle form polymerization of olefins. The process employs a titanium-containing having hydrocarbon soluble titanium components. The resulting catalyst is pretreated with an organometallic reducing agent prior to the introduction of the catalyst into the polymerization zone to give a catalyst which can be used satisfactorily in a loop reactor with lower levels of cocatalyst.
    Type: Grant
    Filed: February 27, 1995
    Date of Patent: March 6, 2001
    Assignee: Phillips Petroleum Company
    Inventors: Kent E. Mitchell, Max P. McDaniel, M. Bruce Welch, Elizabeth A. Benham, Grover W. Cone
  • Patent number: 6187880
    Abstract: Metallocene having two cyclic dienyl groups connected by a single carbon having an aryl substituent and a terminally unsaturated hydrocarbyl substituent, olefin polymerization catalyst systems prepared therefrom, and the use of such catalyst systems are disclosed.
    Type: Grant
    Filed: February 16, 1999
    Date of Patent: February 13, 2001
    Assignee: Phillips Petroleum Company
    Inventors: M. Bruce Welch, Syriac J. Palackal, Bryan E. Hauger, David W. Dockter, Alexander Köppl, Helmut G. Alt
  • Patent number: 6162936
    Abstract: Fluorenyl-containing metallocenes are disclosed along with methods for making the metallocenes. Also disclosed are methods for using the metallocenes as polymerization catalysts. In addition, polymers resulting from such polymerizations are disclosed.
    Type: Grant
    Filed: May 28, 1998
    Date of Patent: December 19, 2000
    Assignee: Phillips Petroleum Company
    Inventors: Helmut G. Alt, Syriac J. Palackal, Konstantinos Patsidis, M. Bruce Welch, Rolf L. Geerts, Eric T. Hsieh, Max P. McDaniel, Gil R. Hawley, Paul D. Smith
  • Patent number: 6159888
    Abstract: A prepolymerized solid catalyst is prepared by reacting a suitable support base with an organoaluminum compound and then reacting that product with an activity promoting amount of water and then reacting the resulting solid cocatalyst with a metallocene and then subjecting that product to prepolymerization in the presence of hydrogen. The prepolymerized solid catalyst is useful in the polymerization of olefins.
    Type: Grant
    Filed: September 9, 1998
    Date of Patent: December 12, 2000
    Assignee: Phillips Petroleum Company
    Inventors: M. Bruce Welch, Alexander Koppl, Helmut G. Alt
  • Patent number: 6153716
    Abstract: The present invention provides polymers of ethylene having ethyl branches, a narrow molecular weight distribution, no substantial amount of branches longer than any comonomer employed in the polymerization, and an unusually low branching to density ratio. In one embodiment the polyethylenes are substantially free of any branches having more than 2 carbon atoms, i.e. ethyl branches, and the molar percent of ethyl branches is substantially the same for molecular fractions across the molecular weight distribution. In another embodiment the polyethylenes have other branches having 3 or more carbons and the molar percent of the ethyl branches is substantially the same for molecular fractions across the molecular weight distribution.
    Type: Grant
    Filed: December 2, 1998
    Date of Patent: November 28, 2000
    Assignee: Phillips Petroleum Company
    Inventors: M. Bruce Welch, Helmut G. Alt, Bernd Peifer, Syriac J. Palackal, Gary L. Glass, Ted M. Pettijohn, Gil R. Hawley, Darryl R. Fahey
  • Patent number: 6124414
    Abstract: A catalyst system comprising an organoaluminoxane cocatalyst and a polymeric fluorenyl-containing metallocene prepared from a polymer resulting from the polymerization of a 2-vinylfluorene compound or the alkylation of a fluorene compound.
    Type: Grant
    Filed: March 26, 1998
    Date of Patent: September 26, 2000
    Assignee: Phillips Petroleum Company
    Inventors: Bernd Peifer, Syriac J. Palackal, M. Bruce Welch, Helmut G. Alt, Peter Schertl
  • Patent number: 6096915
    Abstract: Processes are provided that produce organo-aluminoxane compositions. Said processes comprise: desiccating a first mixture, where said first mixture comprises organo-aluminoxane molecules intermixed with a solvent, to produce a first composition, where said first composition comprises organo-aluminoxane molecules; mixing said first composition with a solvent to produce a second mixture, where said second mixture comprises organo-aluminoxane molecules and said solvent; contacting said second mixture with a insolublization agent to produce said organo-aluminoxane compositions. A polymerization process using a catalyst that comprises an organo-aluminoxane composition is also provided.
    Type: Grant
    Filed: September 9, 1997
    Date of Patent: August 1, 2000
    Inventors: Syriac J. Palackal, M. Bruce Welch, Rolf L. Geerts
  • Patent number: 6087290
    Abstract: Novel Si--N--Si bridged metallocenes of the formula [L--Si--Me.sub.2 NRSiMe.sub.2 L]MX.sub.2 wherein L is a C.sub.5 H.sub.4, C.sub.9 H.sub.6, or C.sub.13 H.sub.8 radical, R is alkyl and M is zirconium, titanium, or hafnium, and X is selected from the group consisting of chlorine, bromine, iodine, methyl and diethyl amine, are provided via a novel amine elimination reaction followed by cyclization of the ligand sphere of the amino silyl functionalized metallocene dichloride complex. Further, there is provided novel unbridged metallocene precursors of the formula [RNH--SiMe.sub.2 --L].sub.2 MX.sub.2. Such Si--N--Si bridged metallocenes in combination with an organometallic compound of metals of Group IA, IIA, and IIB form a catalyst system which is highly active in the polymerization of alpha-olefins.
    Type: Grant
    Filed: January 19, 1999
    Date of Patent: July 11, 2000
    Assignee: Hughes Electronics Corporation
    Inventors: Klaus Fottinger, Helmut G. Alt, M. Bruce Welch
  • Patent number: 6057410
    Abstract: Polymeric ligands, polymeric metallocenes, and processes for preparing same are provided. The process for preparing polymeric metallocenes comprises reacting a polymeric ligand, a transition metal compound, and an alkali metal compound. In one embodiment, a process for preparing polymeric ligands comprises reacting at least one bridged cyclopentadienyl-type monomer and an initiator under polymerization conditions. In another embodiment, a polymeric ligand is represented by the formula [Q'].sub.n, wherein Q' is a unit containing at least one bridged cyclopentadienyl-type group and wherein n is 1-5000. In another embodiment, a polymeric metallocene is represented by the formula [Q"MX.sub.m ].sub.
    Type: Grant
    Filed: March 26, 1998
    Date of Patent: May 2, 2000
    Assignee: Phillips Petroleum Company
    Inventors: Helmut G. Alt, Peter Schertl, Bernd Peifer, Syriac J. Palackal, M. Bruce Welch
  • Patent number: 6040402
    Abstract: A polymerization process comprising contacting at least one olefin under polymerization conditions with a catalyst composition produced by combining an organoaluminoxane cocatalyst and a polymeric metallocene catalyst prepared by (1) forming a fluorine-containing polymer by (a) polymerizing a 2-vinyl fluorenyl compound or (b) polymerizing a fluorenyl compound by reacting it with chloro methyl methyl ether in the presence of zinc dichloride or aluminum trichloride; (2) reacting the fluorenyl-containing polymer with an alkali metal compound; and (3) reacting the product of step (2) with a transition metal-containing compound.
    Type: Grant
    Filed: March 26, 1998
    Date of Patent: March 21, 2000
    Assignee: Phillips Petroleum Company
    Inventors: Bernd Peifer, Syriac J. Palackal, M. Bruce Welch, Helmut G. Alt, Peter Schertl
  • Patent number: 6037427
    Abstract: Olefins are polymerized with a catalyst system resulting from the combination of unbridged substituted indenyl cyclopentadienyl metallocenes and an organoaluminum cocatalyst.
    Type: Grant
    Filed: March 6, 1998
    Date of Patent: March 14, 2000
    Inventors: Claudia Schmid, Helmut G. Alt, M. Bruce Welch
  • Patent number: 5990035
    Abstract: A solid cocatalyst is prepared by combining (1) a first material capable of affixing an organoaluminum compound with (2) an organic liquid and then adding an organoaluminum compound and then contacting that product with water dispersed in an inert gas. Further catalyst compositions prepared from that cocatalyst and the use of such catalyst compositions to polymerize olefins is disclosed.
    Type: Grant
    Filed: October 21, 1997
    Date of Patent: November 23, 1999
    Inventors: Alexander Koppl, Helmut G. Alt, Syriac J. Palackal, M. Bruce Welch
  • Patent number: 5886202
    Abstract: Bridged fluorenyl/indenyl metallocenes having substituents at the 3 position of the indenyl and the use thereof in the polymerization of olefins are disclosed. Also a new method for preparing bridged fluorenyl/indenyl ligands wherein the indenyl has a substituent in the 3 position and the preparation of metallocenes with such ligands.
    Type: Grant
    Filed: September 12, 1997
    Date of Patent: March 23, 1999
    Inventors: Michael Jung, Helmut G. Alt, M. Bruce Welch