Patents by Inventor Carl Lesley Willis

Carl Lesley Willis has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10233323
    Abstract: Blends comprising a sulfonated block copolymer and particulate carbon are useful materials for membranes, films and coatings in applications which require high dimensional stability, high water vapor transport, high conductivity, and low flammability. The sulfonated block copolymer comprises at least two polymer end blocks A and at least one polymer interior block B wherein each A block contains essentially no sulfonic acid or sulfonate functional groups and each B block is a polymer block containing from about 10 to about 100 mol percent sulfonic acid or sulfonate functional groups based on the number of monomer units of the B block.
    Type: Grant
    Filed: March 7, 2013
    Date of Patent: March 19, 2019
    Assignee: Kraton Polymers U.S. LLC
    Inventors: Carl Lesley Willis, Kuitian Tan
  • Patent number: 10022680
    Abstract: Selectively amino- or phosphino-functionalized block copolymers, and their preparation, for use as anion exchange membrane materials. The selectively functionalized block copolymers have at least two end blocks A each of which are substantially free of amino- or phosphino-functional groups, and have at least one interior block D which comprises on average at least one amino- or phosphino-functionalized polymer unit of formula (I) wherein Z is nitrogen or phosphorous; R1 is hydrogen or alkyl; R2 is hydrogen or is tertiary alkyl; R each independently, is hydrogen or is alkyl optionally substituted by a moiety -(A1-NRa)xRb; or two R groups, together with the Z to which they are bonded, form an optionally substituted ring; x is 1, 2 or 3; A1 is straight chain alkylene optionally substituted by one or more methyl and/or ethyl groups; and Ra and Rb, each independently, is hydrogen or alkyl; or a corresponding onium salt.
    Type: Grant
    Filed: January 13, 2014
    Date of Patent: July 17, 2018
    Assignee: Kraton Polymers U.S. LLC
    Inventors: Carl Lesley Willis, Irwan Hidajat, Mike Heniff
  • Patent number: 9587106
    Abstract: Improved methods for preparing sulfonated block polymers with acyl sulfates in non-halogenated aliphatic solvents are provided. The methods include the sulfonation of a precursor block polymer with an acyl sulfate in a reaction mixture further comprising at least one non-halogenated aliphatic solvent to form a sulfonated block polymer, wherein the initial concentration of the precursor block polymer is in the range of from about 0.1 wt % to a concentration that is below the limiting concentration of the precursor block polymer based on the total weight of the reaction mixture. A sulfonation degree of greater than about 1.0 milliequivalent sulfonic acid per gram sulfonated block polymer can be achieved substantially free of polymer precipitation and free of disabling gelation.
    Type: Grant
    Filed: September 15, 2014
    Date of Patent: March 7, 2017
    Assignee: Stepan Company
    Inventors: Gregory Paul Dado, Dale Lee Handlin, Jr., Carl Lesley Willis
  • Patent number: 9365662
    Abstract: Sulfonated block copolymer composition formed by dissolving in an aprotic polar solvent at least one sulfonated block copolymer having at least one end block A and at least one interior block B wherein each A block contains essentially no sulfonic acid or sulfonate ester functional groups and each B block is a polymer block containing from about 10 to about 100 mol % sulfonic acid or sulfonate ester functional groups based on the number of sulfonation susceptible monomer units of the B block.
    Type: Grant
    Filed: October 14, 2011
    Date of Patent: June 14, 2016
    Assignee: Kraton Polymers U.S. LLC
    Inventor: Carl Lesley Willis
  • Publication number: 20150005439
    Abstract: Improved methods for preparing sulfonated block polymers with acyl sulfates in non-halogenated aliphatic solvents are provided. The methods include the sulfonation of a precursor block polymer with an acyl sulfate in a reaction mixture further comprising at least one non-halogenated aliphatic solvent to form a sulfonated block polymer, wherein the initial concentration of the precursor block polymer is in the range of from about 0.1 wt % to a concentration that is below the limiting concentration of the precursor block polymer based on the total weight of the reaction mixture. A sulfonation degree of greater than about 1.0 milliequivalent sulfonic acid per gram sulfonated block polymer can be achieved substantially free of polymer precipitation and free of disabling gelation.
    Type: Application
    Filed: September 15, 2014
    Publication date: January 1, 2015
    Inventors: Gregory Paul Dado, Dale Lee Handlin, JR., Carl Lesley Willis
  • Patent number: 8835562
    Abstract: Improved methods for preparing sulfonated block polymers with acyl sulfates in non-halogenated aliphatic solvents are provided. The methods include the sulfonation of a precursor block polymer with an acyl sulfate in a reaction mixture further comprising at least one non-halogenated aliphatic solvent to form a sulfonated block polymer, wherein the initial concentration of the precursor block polymer is in the range of from about 0.1 wt % to a concentration that is below the limiting concentration of the precursor block polymer based on the total weight of the reaction mixture. A sulfonation degree of greater than about 1.0 milliequivalent sulfonic acid per gram sulfonated block polymer can be achieved substantially free of polymer precipitation and free of disabling gelation.
    Type: Grant
    Filed: July 7, 2009
    Date of Patent: September 16, 2014
    Assignee: Stepan Company
    Inventors: Gregory Paul Dado, Dale Lee Handlin, Jr., Carl Lesley Willis
  • Publication number: 20140197032
    Abstract: Selectively amino- or phosphino-functionalized block copolymers, and their preparation, for use as anion exchange membrane materials. The selectively functionalized block copolymers have at least two end blocks A each of which are substantially free of amino- or phosphino-functional groups, and have at least one interior block D which comprises on average at least one amino- or phosphino-functionalized polymer unit of formula (I) wherein Z is nitrogen or phosphorous; R1 is hydrogen or alkyl; R2 is hydrogen or is tertiary alkyl; R each independently, is hydrogen or is alkyl optionally substituted by a moiety -(A1-NRa)xRb; or two R groups, together with the Z to which they are bonded, form an optionally substituted ring; x is 1, 2 or 3; A1 is straight chain alkylene optionally substituted by one or more methyl and/or ethyl groups; and Ra and Rb, each independently, is hydrogen or alkyl; or a corresponding onium salt.
    Type: Application
    Filed: January 13, 2014
    Publication date: July 17, 2014
    Applicant: KRATON POLYMERS U.S. LLC
    Inventors: Carl Lesley Willis, Irwan Hidajat, Mike Heniff
  • Publication number: 20130240438
    Abstract: Blends comprising a sulfonated block copolymer and particulate carbon are useful materials for membranes, films and coatings in applications which require high dimensional stability, high water vapor transport, high conductivity, and low flammability. The sulfonated block copolymer comprises at least two polymer end blocks A and at least one polymer interior block B wherein each A block contains essentially no sulfonic acid or sulfonate functional groups and each B block is a polymer block containing from about 10 to about 100 mol percent sulfonic acid or sulfonate functional groups based on the number of monomer units of the B block.
    Type: Application
    Filed: March 7, 2013
    Publication date: September 19, 2013
    Applicant: KRATON POLYMERS U.S. LLC
    Inventors: Carl Lesley Willis, Kuitian Tan
  • Patent number: 8445631
    Abstract: The present disclosure relates to a process for neutralizing a sulfonated block copolymer with a metal compound, to metal-neutralized block copolymers, and to various articles comprising the metal-neutralized block copolymers, e.g., in form of a water vapor permeable membrane which comprises the metal-neutralized block copolymers. The present disclosure further relates to a means and a method for storing and stabilizing a polar component such as a metal compound in a non-polar liquid phase by immuring the polar component in micelles of the sulfonated block copolymer in the non-polar liquid phase.
    Type: Grant
    Filed: October 13, 2009
    Date of Patent: May 21, 2013
    Assignee: Kraton Polymers U.S. LLC
    Inventor: Carl Lesley Willis
  • Patent number: 8383735
    Abstract: A pre-cursor block copolymer for sulfonation which, prior to hydrogenation, has the general configuration A-B-A, A-B-A-B-A, (A-B-A)nX, (A-B)nX, A-D-B-D-A, A-B-D-B-A, (A-D-B)nX, (A-B-D)nX or mixtures thereof, wherein A, B and D blocks do not contain any significant levels of olefinic unsaturation. Each A and D block is a polymer block resistant to sulfonation, and each B block is a polymer block susceptible to sulfonation. Each A block is a segment of one or more polymerized para-substituted styrene monomers, each B block contains segments of one or more vinyl aromatic monomers selected from polymerized (i) unsubstituted styrene monomers, (ii) ortho-substituted styrene monomers, (iii) meta-substituted styrene monomers, (iv) alpha-methylstyrene, (v) 1,1-diphenylethylene, (vi) 1,2-diphenylethylene and (vii) mixtures thereof, and each D block contains polymers having a glass transition temperature less than 20° C. and a number average molecular weight of between 1,000 and 50,000.
    Type: Grant
    Filed: April 20, 2010
    Date of Patent: February 26, 2013
    Assignee: Kraton Polymers US LLC
    Inventors: Carl Lesley Willis, Dale Lee Handlin, Jr., Scott Russell Trenor, Brian Douglas Mather
  • Patent number: 8329827
    Abstract: A sulfonated block copolymer which is solid and non-dispersible in water having at least two polymer end blocks A and at least one interior block B wherein each A block is a polymer block resistant to sulfonation and each B block is a polymer block susceptible to sulfonation, wherein the A and B blocks do not contain any significant levels of olefinic unsaturation. Each A block includes one or more segments selected from polymerized (i) ethylene, (ii) monomers of conjugated dienes having a vinyl content less than 35 mol percent prior to hydrogenation, and (iii) mixtures thereof; and each B block comprising segments of one or more polymerized vinyl aromatic monomers selected from (i) unsubstituted styrene monomers, (ii) ortho-substituted styrene monomers, (iii) meta-substituted styrene monomers, (iv) alpha-methylstyrene, (v) 1,1-diphenylethylene, (vi) 1,2-diphenylethylene and (vii) mixtures thereof.
    Type: Grant
    Filed: April 20, 2010
    Date of Patent: December 11, 2012
    Assignee: Kraton Polymers U.S. LLC
    Inventors: Carl Lesley Willis, Dale Lee Handlin, Jr., Scott Russell Trenor, Brian Douglas Mather
  • Publication number: 20120267248
    Abstract: Sulfonated block copolymer composition formed by dissolving in an aprotic polar solvent at least one sulfonated block copolymer having at least one end block A and at least one interior block B wherein each A block contains essentially no sulfonic acid or sulfonate ester functional groups and each B block is a polymer block containing from about 10 to about 100 mol % sulfonic acid or sulfonate ester functional groups based on the number of sulfonation susceptible monomer units of the B block.
    Type: Application
    Filed: October 14, 2011
    Publication date: October 25, 2012
    Inventor: CARL LESLEY WILLIS
  • Patent number: 8263713
    Abstract: An Amine neutralized sulfonated block copolymer and a method for neutralizing a sulfonated block copolymer, the process including providing a solution comprising an organic solvent and the non-neutralized block copolymer in micellar form, and adding at least one amine to the solution.
    Type: Grant
    Filed: October 13, 2009
    Date of Patent: September 11, 2012
    Assignee: Kraton Polymers U.S. LLC
    Inventor: Carl Lesley Willis
  • Patent number: 8084546
    Abstract: A method for varying the transport properties of a film cast from a polymer having at least two polymer end blocks A and at least one polymer interior block B wherein each A block is a polymer block resistant to sulfonation and each B block is a polymer block susceptible to sulfonation, and wherein said A and B blocks do not contain any significant levels of olefinic unsaturation. The method includes casting the polymer using a solvent mixture having two or more solvents selected from the group consisting of polar solvents and non-polar solvents.
    Type: Grant
    Filed: July 1, 2011
    Date of Patent: December 27, 2011
    Assignee: Kraton Polymers U.S. LLC
    Inventors: Carl Lesley Willis, Dale Lee Handlin, Jr., Scott Russell Trenor, Brian Douglas Mather
  • Patent number: 8058353
    Abstract: A sulfonated block copolymer which is solid and non-dispersible in water having at least two polymer end blocks A and at least one polymer interior block B wherein each A block is a polymer containing essentially no sulfonic acid or sulfonate functional groups and each B block is a polymer block containing 10 to 100 mol percent sulfonic acid or sulfonate functional groups based on the number of monomer units of the B block, and wherein said A and B blocks do not contain any significant levels of olefinic unsaturation. Also claimed are processes for making such block copolymers, and the various end uses and applications for such block copolymers.
    Type: Grant
    Filed: April 20, 2010
    Date of Patent: November 15, 2011
    Assignee: Kraton Polymers US LLC
    Inventors: Carl Lesley Willis, Dale Lee Handlin, Jr., Scott Russell Trenor, Brian Douglas Mather
  • Publication number: 20110263763
    Abstract: A method for varying the transport properties of a film cast from a polymer having at least two polymer end blocks A and at least one polymer interior block B wherein each A block is a polymer block resistant to sulfonation and each B block is a polymer block susceptible to sulfonation, and wherein said A and B blocks do not contain any significant levels of olefinic unsaturation. The method includes casting the polymer using a solvent mixture having two or more solvents selected from the group consisting of polar solvents and non-polar solvents.
    Type: Application
    Filed: July 1, 2011
    Publication date: October 27, 2011
    Applicant: KRATON POLYMERS U.S. LLC
    Inventors: Carl Lesley Willis, Dale Lee Handlin, JR., Scott Russell Trenor, Brian Douglas Mather
  • Patent number: 8003733
    Abstract: A process for preparing sulfonated block copolymers that are solid in water having at least two polymer end blocks A and at least one polymer interior block B involving sulfonating the interior block B until substantially sulfonated. Each A block having one or more segments selected from polymerized (i) para-substituted styrene monomers, (ii) ethylene, (iii) alpha olefins of 3 to 18 carbon atoms; (iv) hydrogenated 1,3-cyclodiene monomers, (v) hydrogenated monomers of conjugated dienes having a vinyl content less than 35 mol percent prior to hydrogenation, (vi) acrylic esters, (vii) methacrylic esters, and (viii) mixtures thereof. Each B block having segments of one or more polymerized vinyl aromatic monomers selected from (i) unsubstituted styrene monomers, (ii) ortho-substituted styrene monomers, (iii) meta-substituted styrene monomers, (iv) alpha-methylstyrene, (v) 1,1-diphenylethylene, (vi) 1,2-diphenylethylene and (vii) mixtures thereof.
    Type: Grant
    Filed: April 20, 2010
    Date of Patent: August 23, 2011
    Assignee: Kraton Polymers US LLC
    Inventors: Carl Lesley Willis, Dale Lee Handlin, Jr., Scott Russell Trenor, Brian Douglas Mather
  • Patent number: 7981970
    Abstract: A sulfonated block copolymer which is solid and non-dispersible in water having at least two polymer end blocks A and at least one interior block B wherein each A block is a polymer block resistant to sulfonation and each B block is a polymer block susceptible to sulfonation, wherein the A and B blocks do not contain any significant levels of olefinic unsaturation. Each A block having one or more segments selected from (i) acrylic esters, (ii) methacrylic esters, and (viii) mixtures thereof; and each B block comprising segments of one or more polymerized vinyl aromatic monomers selected from (i) unsubstituted styrene monomers, (ii) ortho-substituted styrene monomers, (iii) meta-substituted styrene monomers, (iv) alpha-methylstyrene, (v) 1,1-diphenylethylene, (vi) 1,2-diphenylethylene and (vii) mixtures thereof.
    Type: Grant
    Filed: April 20, 2010
    Date of Patent: July 19, 2011
    Assignee: Kraton Polymers US LLC
    Inventors: Carl Lesley Willis, Dale Lee Handlin, Jr., Scott Russell Trenor, Brian Douglas Mather
  • Patent number: 7977432
    Abstract: The present invention is a, solid block copolymer comprising at least two polymer end blocks A and at least one polymer interior block B wherein each A block is a polymer block resistant to lithiation and each B block is a polymer block susceptible to lithiation, and wherein said A and B blocks do not contain any significant levels of olefinic unsaturation. After lithiation, the lithiated polymer is reacted with at least one graftable functional molecule selected from the group consisting of an electrophilic graftable molecule containing a functional group and an electrophile. Preferred are carbon monoxide and ethylene oxide. Also claimed are processes for making such block copolymers, and the various end uses and applications for such block copolymers.
    Type: Grant
    Filed: January 11, 2008
    Date of Patent: July 12, 2011
    Assignee: Kraton Polymers U.S. LLC
    Inventors: Robert C. Bening, Dale Lee Handlin, Jr., Scott Russell Trenor, Carl Lesley Willis
  • Publication number: 20110086977
    Abstract: The present disclosure relates to a process for neutralizing a sulfonated block copolymer with a metal compound, to metal-neutralized block copolymers, and to various articles comprising the metal-neutralized block copolymers, e.g., in form of a water vapor permeable membrane which comprises the metal-neutralized block copolymers. The present disclosure further relates to a means and a method for storing and stabilizing a polar component such as a metal compound in a non-polar liquid phase by immuring the polar component in micelles of the sulfonated block copolymer in the non-polar liquid phase.
    Type: Application
    Filed: October 13, 2009
    Publication date: April 14, 2011
    Inventor: Carl Lesley Willis