Patents by Inventor Chad McCloy

Chad McCloy has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11852053
    Abstract: An electrically-actuated variable camshaft timing (VCT) phaser assembly, comprises a sun gear configured to receive input from an electric motor and one or more planet gears having radially-outwardly-extending gear teeth that engage the sun gear; a first ring gear, having radially-inwardly extending gear teeth that engage the radially-outwardly-extending gear teeth of the sun gear, configured to receive rotational output provided by a crankshaft; a second ring gear, having radially-inwardly extending gear teeth that engage the radially-outwardly-extending gear teeth of the sun gear, configured to couple to a camshaft; one or more planet gear pins that carry the planet gear(s) and engage a planetary gear set to prevent the relative rotation of the planet gear pin(s) relative to the planetary gear set; and one or more springs that bias the planet gear pin(s) and the planetary gear(s) toward the first ring gear and the second ring gear.
    Type: Grant
    Filed: May 18, 2021
    Date of Patent: December 26, 2023
    Assignee: BORGWARNER INC.
    Inventors: Chad McCloy, Daniel Brown, Mark Wigsten
  • Patent number: 11781451
    Abstract: An engine variable camshaft timing (VCT) phaser assembly is equipped in an internal combustion engine (ICE) to adjust the rotation of the engine's camshaft relative to the engine's crankshaft. The adjustments advance and retard the opening and closing movements of the engine's intake and exhaust valves. An electric motor and a planetary gear set work together amid use of the VCT phaser assembly. The planetary gear set can include two or more ring gears, planet gears, and a sun gear. A backlash condition sometimes experienced in previous VCTs is minimized in the VCT phaser assembly by one or more springs that urge the planet gears into engagement with the ring gears.
    Type: Grant
    Filed: March 3, 2020
    Date of Patent: October 10, 2023
    Assignee: BORGWARNER, INC.
    Inventors: Douglas W. Perry, Chad McCloy
  • Patent number: 11542842
    Abstract: An electrically-actuated variable camshaft timing (VCT) device, comprising: an input configured to receive rotational force from an electric motor; an output configured to couple with a camshaft of an internal combustion engine; a planet gear having radially outwardly extending gear teeth configured to engage ring gears and a radially-inwardly-facing surface; a planet pin, supporting the planet gear, having an outer surface and an axis of rotation about which the planet gear rotates; and a spring applying force in a substantially axial direction along the axis of rotation that moves the planet gear in a radial direction.
    Type: Grant
    Filed: May 24, 2021
    Date of Patent: January 3, 2023
    Assignee: BORGWARNER INC.
    Inventors: Chad McCloy, Daniel Brown
  • Publication number: 20220372896
    Abstract: An electrically-actuated variable camshaft timing (VCT) phaser assembly, comprises a sun gear configured to receive input from an electric motor and one or more planet gears having radially-outwardly-extending gear teeth that engage the sun gear; a first ring gear, having radially-inwardly extending gear teeth that engage the radially-outwardly-extending gear teeth of the sun gear, configured to receive rotational output provided by a crankshaft; a second ring gear, having radially-inwardly extending gear teeth that engage the radially-outwardly-extending gear teeth of the sun gear, configured to couple to a camshaft; one or more planet gear pins that carry the planet gear(s) and engage a planetary gear set to prevent the relative rotation of the planet gear pin(s) relative to the planetary gear set; and one or more springs that bias the planet gear pin(s) and the planetary gear(s) toward the first ring gear and the second ring gear.
    Type: Application
    Filed: May 18, 2021
    Publication date: November 24, 2022
    Inventors: Chad McCloy, Daniel Brown, Mark Wigsten
  • Publication number: 20220372895
    Abstract: An electrically-actuated variable camshaft timing (VCT) device, comprising: an input configured to receive rotational force from an electric motor; an output configured to couple with a camshaft of an internal combustion engine; a planet gear having radially outwardly extending gear teeth configured to engage ring gears and a radially-inwardly-facing surface; a planet pin, supporting the planet gear, having an outer surface and an axis of rotation about which the planet gear rotates; and a spring applying force in a substantially axial direction along the axis of rotation that moves the planet gear in a radial direction.
    Type: Application
    Filed: May 24, 2021
    Publication date: November 24, 2022
    Inventors: Chad McCloy, Daniel Brown
  • Patent number: 11454142
    Abstract: An electrically-actuated variable camshaft timing (VCT) phaser is employed for use with an internal combustion engine (ICE). The electrically-actuated VCT phaser includes a gear set assembly and a fixture. The gear set assembly has an input gear and an output gear, among other possible components. The input gear receives rotational drive input from an engine crankshaft, and the output gear transmits rotational drive output to an engine camshaft. The fixture is secured in the gear set assembly. Amid installation of the electrically-actuated VCT phaser on the ICE, the fixture constrains rotational movement of the gear set assembly. After installation, the fixture can be removed from the gear set assembly.
    Type: Grant
    Filed: December 20, 2021
    Date of Patent: September 27, 2022
    Assignee: BORGWARNER, INC.
    Inventors: Chad McCloy, Mark Wigsten
  • Publication number: 20220235679
    Abstract: An electrically-actuated variable camshaft timing (VCT) phaser is employed for use with an internal combustion engine (ICE). The electrically-actuated VCT phaser includes a gear set assembly and a fixture. The gear set assembly has an input gear and an output gear, among other possible components. The input gear receives rotational drive input from an engine crankshaft, and the output gear transmits rotational drive output to an engine camshaft. The fixture is secured in the gear set assembly. Amid installation of the electrically-actuated VCT phaser on the ICE, the fixture constrains rotational movement of the gear set assembly. After installation, the fixture can be removed from the gear set assembly.
    Type: Application
    Filed: December 20, 2021
    Publication date: July 28, 2022
    Inventors: Chad McCloy, Mark Wigsten
  • Publication number: 20220162967
    Abstract: An engine variable camshaft timing (VCT) phaser assembly is equipped in an internal combustion engine (ICE) to adjust the rotation of the engine's camshaft relative to the engine's crankshaft. The adjustments advance and retard the opening and closing movements of the engine's intake and exhaust valves. An electric motor and a planetary gear set work together amid use of the VCT phaser assembly. The planetary gear set can include two or more ring gears, planet gears, and a sun gear. A backlash condition sometimes experienced in previous VCTs is minimized in the VCT phaser assembly by one or more springs that urge the planet gears into engagement with the ring gears.
    Type: Application
    Filed: March 3, 2020
    Publication date: May 26, 2022
    Inventors: Douglas W. PERRY, Chad McCLOY
  • Patent number: 11280228
    Abstract: A variable camshaft timing (VCT) assembly includes an independent VCT device that can couple with a first camshaft and change an angular position of the first camshaft relative to the angular position of a crankshaft. The independent VCT device has a stator and an output fixedly coupled with the first camshaft. The VCT assembly also includes a dependent VCT device that angularly adjusts a second camshaft in response to angular adjustment of the first camshaft. The dependent VCT device has a camshaft link coupled with the output of the independent VCT device; the camshaft link has a slot positioned radially outwardly from an axis of camshaft rotation.
    Type: Grant
    Filed: July 7, 2020
    Date of Patent: March 22, 2022
    Assignee: BORGWARNER, INC.
    Inventor: Chad McCloy
  • Patent number: 11230950
    Abstract: An electrically-actuated variable camshaft timing (VCT) phaser is employed for use with an internal combustion engine (ICE). The electrically-actuated VCT phaser includes a gear set assembly and a fixture. The gear set assembly has an input gear and an output gear, among other possible components. The input gear receives rotational drive input from an engine crankshaft, and the output gear transmits rotational drive output to an engine camshaft. The fixture is secured in the gear set assembly. Amid installation of the electrically-actuated VCT phaser on the ICE, the fixture constrains rotational movement of the gear set assembly. After installation, the fixture can be removed from the gear set assembly.
    Type: Grant
    Filed: January 22, 2021
    Date of Patent: January 25, 2022
    Assignee: BORGWARNER, INC.
    Inventors: Chad McCloy, Mark Wigsten
  • Publication number: 20220010700
    Abstract: A variable camshaft timing (VCT) assembly includes an independent VCT device that can couple with a first camshaft and change an angular position of the first camshaft relative to the angular position of a crankshaft. The independent VCT device has a stator and an output fixedly coupled with the first camshaft. The VCT assembly also includes a dependent VCT device that angularly adjusts a second camshaft in response to angular adjustment of the first camshaft. The dependent VCT device has a camshaft link coupled with the output of the independent VCT device; the camshaft link has a slot positioned radially outwardly from an axis of camshaft rotation.
    Type: Application
    Filed: July 7, 2020
    Publication date: January 13, 2022
    Inventor: Chad McCloy
  • Publication number: 20210372302
    Abstract: A variable camshaft timing system including a first camshaft phaser having an input that is configured to receive rotational force from a crankshaft and an output that is configured to link with a first camshaft of a concentric camshaft assembly to change the angular position of the first camshaft relative to a crankshaft; and a second camshaft phaser having an output that is configured to link with a second camshaft of the concentric camshaft assembly to change the angular position of the second camshaft relative to the crankshaft, wherein the first camshaft is concentrically positioned to the first camshaft and the first camshaft phaser is mechanically linked to the second camshaft phaser to communicate rotational force from the crankshaft to the second camshaft phaser through the first camshaft phaser and the mechanical link.
    Type: Application
    Filed: August 17, 2021
    Publication date: December 2, 2021
    Inventors: Chad MCCLOY, Xiaoyu LU
  • Patent number: 11125121
    Abstract: A variable camshaft timing system including a first camshaft phaser having an input that is configured to receive rotational force from a crankshaft and an output that is configured to link with a first camshaft of a concentric camshaft assembly to change the angular position of the first camshaft relative to a crankshaft; and a second camshaft phaser having an output that is configured to link with a second camshaft of the concentric camshaft assembly to change the angular position of the second camshaft relative to the crankshaft, wherein the first camshaft is concentrically positioned to the first camshaft and the first camshaft phaser is mechanically linked to the second camshaft phaser to communicate rotational force from the crankshaft to the second camshaft phaser through the first camshaft phaser and the mechanical link.
    Type: Grant
    Filed: January 31, 2019
    Date of Patent: September 21, 2021
    Assignee: BORGWARNER, INC.
    Inventors: Chad McCloy, Xiaoyu Lu
  • Patent number: 11078812
    Abstract: A continuously variable friction drive is used to phase a cam plate attached to the camshaft relative to a sprocket plate driven by the crankshaft. Discs are received within the cavity between the sprocket and cam plate. The discs are free to rotate about an axis of rotation, and is fixed relative to the cam and the sprocket, so that when the sprocket plate rotates, the cam plate is rotated by the discs in the opposite direction. The axis of rotation of the discs can be tilted by an actuator, so that the discs themselves contact the plates at different distances from their axes of rotation, which changes the speed of rotation of one plate relative to the other. When the speed of rotation of the crank and cam differ, the phase angle between the two shafts is changed.
    Type: Grant
    Filed: July 7, 2016
    Date of Patent: August 3, 2021
    Assignee: BorgWarner Inc.
    Inventor: Chad McCloy
  • Patent number: 10954829
    Abstract: A variable camshaft timing (VCT) assembly for changing the angular position of concentric camshafts relative to a crankshaft includes a coupling plate having a first plurality of Oldham features configured to engage a first plurality of Oldham receiving features carried by a first VCT device and a second plurality of Oldham features configured to engage a second plurality of Oldham receiving features carried by a second VCT device; the coupling plate is positioned axially between the first VCT device and the second VCT device permitting the first VCT device and the second VCT device to move radially outwardly and inwardly relative to an axis of camshaft rotation.
    Type: Grant
    Filed: December 18, 2019
    Date of Patent: March 23, 2021
    Assignee: BORGWARNER, INC.
    Inventors: Shawn Blackmur, Chad McCloy
  • Patent number: 10808580
    Abstract: An electrically-actuated camshaft phaser including an electrically-actuated lock that includes a planetary gear assembly having a camshaft ring gear configured to be connected to a camshaft, a sprocket ring gear configured to receive rotational input from a crankshaft, and one or more planet gears engaging the camshaft ring gear and the sprocket ring gear, wherein the planetary gear assembly changes the angular position of the camshaft relative to the crankshaft; an electric motor, coupled to the planetary gear assembly, and a solenoid, wherein the electric motor controls the relative angular position of the crankshaft relative to the camshaft and the solenoid selectively moves a mechanical connection into locking engagement thereby preventing relative movement between the camshaft relative to the crankshaft.
    Type: Grant
    Filed: September 11, 2019
    Date of Patent: October 20, 2020
    Assignee: BORGWARNER, INC.
    Inventors: Chad McCloy, Braman Wing
  • Publication number: 20200200052
    Abstract: A variable camshaft timing (VCT) assembly for changing the angular position of concentric camshafts relative to a crankshaft includes a coupling plate having a first plurality of Oldham features configured to engage a first plurality of Oldham receiving features carried by a first VCT device and a second plurality of Oldham features configured to engage a second plurality of Oldham receiving features carried by a second VCT device; the coupling plate is positioned axially between the first VCT device and the second VCT device permitting the first VCT device and the second VCT device to move radially outwardly and inwardly relative to an axis of camshaft rotation.
    Type: Application
    Filed: December 18, 2019
    Publication date: June 25, 2020
    Inventors: Shawn Blackmur, Chad McCloy
  • Patent number: 10690019
    Abstract: Using existing phaser control valve and a solenoid to create a pumping chamber which provides enough oil pressure to disengage a locking pin at all conditions.
    Type: Grant
    Filed: March 6, 2019
    Date of Patent: June 23, 2020
    Assignee: BorgWarner Inc.
    Inventors: Braman Wing, Mark M. Wigsten, Chad McCloy, Chris Pluta, Jonas Adler, Jason Moss, Keith Feldt
  • Patent number: 10677107
    Abstract: Roller forming portions of the VCT phaser to join the sprocket housing of the phaser to the end plates provides a reduction in oil leakage from the phaser as well as less distortion of the end plates of the phaser. Furthermore, by roller forming the sprocket housing of the VCT phaser to secure the end plates to the sprocket housing, the total number of parts needed is reduced, and the total number of holes needed to be drilled is reduced, reducing the overall cost of the phaser.
    Type: Grant
    Filed: September 19, 2017
    Date of Patent: June 9, 2020
    Assignee: BorgWarner Inc.
    Inventors: Shawn J Blackmur, Chad McCloy
  • Patent number: 10648376
    Abstract: A biasing assembly used with a VCT device includes a torsional biasing element that is elongated and configured to engage and receive rotational motion from one of a rotor or stator of the VCT device; a rigid element that is configured to engage the other of the rotor of the stator of the VCT device and be inserted within a cavity of a camshaft with the torsional biasing element; a receiving feature that couples the rigid element to the torsional biasing element and inhibits angular movement of the rotor and the stator away from a default angular position, wherein the torsional biasing element and the rigid element are angularly displaced from a resting position to a pre-loaded position when the torsional biasing element and the rigid element engage the rotor and the stator.
    Type: Grant
    Filed: March 19, 2019
    Date of Patent: May 12, 2020
    Assignee: BORGWARNER, INC.
    Inventors: Chad McCloy, Joshua D. Plumeau