Abstract: A thermal treatment method for an A356 aluminum alloy cast-spun wheel is provided. The thermal treatment method is characterized by including the steps of: 1) heating an aluminum alloy wheel cast-spun piece to 540-550° C.; 2) preserving the heat of the aluminum alloy wheel cast-spun piece for 275-285 minutes at the temperature of 540-550° C.; 3) quenching the aluminum alloy wheel cast-spun piece in water of 70-90° C. for 180 seconds; 4) heating the aluminum alloy wheel cast-spun piece to 150-160° C.; 5) preserving the heat of the aluminum alloy wheel cast-spun piece for 175-185 minutes at 150-160° C.; and 6) cooling the aluminum alloy wheel cast-spun piece in air to room temperature.

Abstract: The present invention provides a water cooled mold for casting aluminum alloy wheels and a manufacturing method thereof. The water cooled mold is provided with first-type water cooling channels with high heat exchange efficiency and second-type water cooling channels with low heat exchange efficiency. The first-type water cooling channels are concave grooves through which cooling water flows, and a cooling surface of the mold is in contact with open surfaces of the concave grooves. The second-type water cooling channels are grooves with stainless steel pipes, and the stainless steel pipes are in contact with the cooling surface of the mold. The second-type water cooling channels are installed on mold portions corresponding to wheel window positions of a cavity, and the first-type water cooling channels are installed on mold portions corresponding to spokes, flanges and rims of the cavity.

Abstract: Disclosed are a wheel lightweight machining fixture and method. The fixture comprises a rotating chuck, an electric cylinder, a guide rail, a slide block, a first linear motor, radial positioning blocks and the like. When the electric cylinder drives the slide block to move along the guide rail, the position where an first ultrasonic thickness measuring sensor is in contact with a wheel spoke can be adjusted, so that the spoke thicknesses at different positions can be detected. Through motion of the turrets, an second ultrasonic thickness measuring sensor can contact the outer rim of the wheel and detect the rim wall thickness. By integrating a measurement feedback system into the manufacturing process, the disclosure provides a fixture and a method for minimum entity machining of the rim wall thickness and the spoke thickness of a wheel during the first stage turning process, thereby realizing lightweight manufacturing of the wheel.

Abstract: The disclosure provides a local extrusion device for high-pressing casting. The local extrusion device for high-pressure casting includes an extrusion core sleeve, an extrusion rod, an extrusion oil cylinder and an extrusion oil cylinder piston. The extrusion oil cylinder includes the extrusion oil cylinder piston, the extrusion oil cylinder piston is connected with the extrusion rod, the extrusion rod is positioned in the extrusion core sleeve, and the extrusion core sleeve and the extrusion oil cylinder are fixed.

Abstract: The present invention relates to a method for drilling in steering knuckles, which comprises locating a casted steering knuckle onto a drilling fixture for a steering knuckle, and aligning the center lines of the maching points of the left and right pieces of the steering knuckle. The method provided by the present invention can meet the requirement for simultaneously drilling the left and right symmetrical pieces of the steering knuckle when in use, and in the meantime, has outstanding advantages of advance technology, high positioning precision, firmness in positioning, high machining efficiency and the like.

Abstract: The present application discloses an on-line induction heating device for a wheel blank, consisting of a frame, a servo motor, guide posts I, guide sleeves I, a lower fixed plate, a lifting top plate, a bearing seat, a jacking cylinder, a piston connecting rod, a top cone, reset springs, radial positioning blocks, upper fixed plates, induction heating cylinders, connecting rods, double-head fastening nuts, fixed slide rails, mounting plates, outer protective jackets, induction coils, a displacement sensor I, a compression cylinder, a guide sleeve II, a guide post II, a gland, pressure sensors, asbestos, a displacement sensor II, water inlet pipes, water outlet pipes, a roller bed, transverse sliding tables, positioning cylinders, a supporting plate and lifting cylinders.

Abstract: The present disclosure provides a low-pressure cast aluminum wheel mold. The back cavity of a top mold (1) is divided into three parts: the back cavity in a rim area is open, and the wall thickness of the top mold is progressively increased by 15-25 mm from bottom to top; the back cavity in a spoke area is machined in a profile-followed manner, and the top mold has an equal wall thickness of 20-30 mm; at each R angle position where the rim is connected with a spoke, the top mold is provided with a boss (11), the axial wall thickness of the boss (11) is 40-60 mm, and the radial wall thickness is 30-50 mm.

Abstract: The invention discloses a cast wheel mold cavity exhaust device, includes a bottom mold, a side mold, a top mold, an upper exhaust pin and a lower exhaust pin. A boss is provided on the bottom mold corresponding to the window molding part of a wheel, a groove cavity is provided on the top mold corresponding to the boss, a step hole is provided on the boss of the bottom mold, and the lower exhaust pin is installed in the step hole.

Abstract: The present disclosure provides a low-pressure cast aluminum wheel mold. The back cavity of a top mold (1) is divided into three parts: the back cavity in a rim area is open, and the wall thickness of the top mold is progressively increased by 15-25 mm from bottom to top; the back cavity in a spoke area is machined in a profile-followed manner, and the top mold has an equal wall thickness of 20-30 mm; at each R angle position where the rim is connected with a spoke, the top mold is provided with a boss (11), the axial wall thickness of the boss (11) is 40-60 mm, and the radial wall thickness is 30-50 mm.

Abstract: Disclosed is an improved side mold cooling device for a cast wheel mold. The back cavity of a side mold is provided with one to three air holes, red copper is casted in the air holes, a groove body corresponding to a window is provided in the back cavity of the side mold, a main air pipe is annular and concentric with the outer diameter of a wheel, and two ends of the main air pipe are sealed by plug welding; an air pipe connector is welded on the outer side of the main air pipe, and the air pipe connector is connected with an external compressed air storage device; air claws are welded on the inner side of the main air pipe, correspond to hot spots of spokes and are as many as the air holes in the back cavity of the side mold.

Abstract: A low-pressure casting bottom mold for an aluminum alloy hub is provided. The low-pressure casting bottom mold for the aluminum alloy hub is composed of an upper surface facing a cavity and a lower surface facing a die casting platform, wherein the bottom mold lower surface facing the die casting platform comprises an iron sheet cover, the iron sheet cover is fixed at a position, corresponding to a wheel spoke, of the bottom mold lower surface, and a sealed space is formed between the iron sheet cover and the bottom mold lower surface in a surrounding manner; the iron sheet cover comprises air inlets at one side close to a wheel center and air outlets at one side close to a rim; and the air inlets are connected with air tubes.

Abstract: The present invention provides a method for color register spraying of a hub, which includes machining and turning for glossy finish after spraying a black paint on the surface of a hub, and then spraying a color transparent paint onto the hub. The method provided by the invention achieves a spraying-based color register effect through spraying of the color transparent paint, which greatly improves the production efficiency and is available for batch production.

Abstract: The present invention provides a water spot cooling apparatus, a water spot cooling method for casting a mold, a method for manufacturing the water spot cooling apparatus and use of the water spot cooling apparatus. The technical solution of the present invention has the following advantages: spot cooling of multiple spots can be realized on each side mold by using only one water inlet pipeline, thereby saving the water cooling pipeline and facilitating field installation; the water inlet and outlet are integrated on a main body, thereby facilitating field implementation; the whole apparatus is easy to process, convenient to maintain, and low in manufacturing cost; and it is not restricted by the product structure and facilitates promotion.

Abstract: An exhausting device of a low-pressure aluminum alloy wheel casting mold, which includes a control mainframe, a connecting line, a gas storage station, a ventilating pipeline, gas inlet plugs, an exhausting plug and the like, the control mainframe is connected with the gas storage station through the connecting line, and the gas storage station is connected with the gas inlet plugs through the ventilating pipeline; the gas inlet plugs are arranged at the bottom mold window; the mold filling process of the high-temperature molten aluminum can be completed in a relatively oxygen-free environment, direct contact between the molten aluminum and oxygen is avoided, and the occurrence probability of the oxidation slag inclusion defect in the wheel casting process is effectively controlled, so that the internal quality of the casting is remarkably improved.

Abstract: The present invention provides an air tightness detection device for an aluminum alloy wheel hub, which is characterized by precision air pressure sensors, a lower clamp, a cone cylinder pressure plate, air pipes, a pressure plate, guide posts, an air inlet pipe, and a compressed gas control and detection system. A technical solution of the present invention has the following advantages that the cone cylinder pressure plate of the detection device reduces the space of an inner cavity of the wheel hub to further reduce inflating volume, thereby increasing detection efficiency; the characteristics of readily availability for preparation, no pollution and low cost are achieved by taking compressed air as a leakage indication gas.

Abstract: A low-pressure mold for improving performance of spokes of an aluminum wheel. The mold is characterized in that cooling air holes in a bottom mold are moved for 10 mm in outwards; heat-insulation grooves are formed in positions, 5 mm from the cooling air holes, of a back cavity of the bottom mold, and are 8 mm from the surface of a cavity; and the width of each heat-insulation groove is set to 8 mm. A circumference arrangement range of the heat-insulation grooves needs to be larger than the widths of the spokes, and the number of the heat-insulation grooves is defined by the number of the spokes. Heat-preservation asbestos is arranged in each heat-insulation groove, thereby further strengthening heat-insulation and heat preservation functions. One air hole is added based on the prior art, thereby increasing the cooling area and improving the cooling intensity.

Abstract: A low-pressure casting bottom mold for an aluminum alloy hub is provided. The low-pressure casting bottom mold for the aluminum alloy hub is composed of an upper surface facing a cavity and a lower surface facing a die casting platform, wherein the bottom mold lower surface facing the die casting platform comprises an iron sheet cover, the iron sheet cover is fixed at a position, corresponding to a wheel spoke, of the bottom mold lower surface, and a sealed space is formed between the iron sheet cover and the bottom mold lower surface in a surrounding manner; the iron sheet cover comprises air inlets at one side close to a wheel center and air outlets at one side close to a rim; and the air inlets are connected with air tubes.

Abstract: The disclosure provides a local extrusion device for high-pressing casting. The local extrusion device for high-pressure casting includes an extrusion core sleeve, an extrusion rod, an extrusion oil cylinder and an extrusion oil cylinder piston. The extrusion oil cylinder includes the extrusion oil cylinder piston, the extrusion oil cylinder piston is connected with the extrusion rod, the extrusion rod is positioned in the extrusion core sleeve, and the extrusion core sleeve and the extrusion oil cylinder are fixed.

Abstract: The present invention discloses a deburring brush, comprising a pressing plate, jacking posts, copper sleeves, gaskets, guide posts, springs and bristle units. When the bristle units need replacement, it only needs to place the deburring brush on the ground and then press down edges of the front side of a top plate, so that all the bristle units will fall off against the suction force of strong magnets under the action of each jacking post. According to the present invention, it avoids being time consuming and labor intensive due to removing the bristle units one by one by using a screw driver or other similar devices while replacing the bristle units, and at the same time the replacing speed of bristles is greatly increased.

Abstract: The present invention provides a wheel deburring device, consisting of a frame, a motor, a guide rail, a swing plate, a cylinder, a servo electric cylinder and a hairbrush and the like. When in use, the device provided by the present invention can adjust the angle of the hairbrush according to the shape of the back cavity of the wheel spoke to adapt to hubs of any style, and the deburring effect is very ideal; and meanwhile, the device has the characteristics of high degree of automation, advanced process, safe and stable performance, etc.