Patents by Inventor Charles R. Morelock

Charles R. Morelock has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 4793859
    Abstract: A process for producing a brazable ceramic composite by infiltrating silicon into a porous body at least partly composed of molybdenum to form at least about 5% by volume of a silicide of molybdenum in situ.
    Type: Grant
    Filed: July 13, 1987
    Date of Patent: December 27, 1988
    Assignee: General Electric Company
    Inventor: Charles R. Morelock
  • Patent number: 4737328
    Abstract: A process for producing a composite by embedding a porous body at least partly composed of a substance which reacts with silicon in a powder mixture composed of silicon and hexagonal boron nitride powder, heating the resulting structure to a temperature at which the silicon is fluid and infiltrating the fluid silicon into the porous body.
    Type: Grant
    Filed: July 29, 1985
    Date of Patent: April 12, 1988
    Assignee: General Electric Company
    Inventor: Charles R. Morelock
  • Patent number: 4626516
    Abstract: A process for producing a brazable ceramic composite by infiltrating silicon into a porous body at least partly composed of molybdenum to form at least about 5% by volume of a silicide of molybdenum in situ.
    Type: Grant
    Filed: July 31, 1985
    Date of Patent: December 2, 1986
    Assignee: General Electric Company
    Inventor: Charles R. Morelock
  • Patent number: 4385020
    Abstract: Certain silicon-carbide shaped refractories can be obtained at molten silicon infiltration temperatures in a pollution-free manner by using an organic binder-free putty-like material of silicon powder, particulated carbon, including carbon fiber, and water, and optionally silicon carbide powder.
    Type: Grant
    Filed: January 11, 1982
    Date of Patent: May 24, 1983
    Assignee: General Electric Company
    Inventor: Charles R. Morelock
  • Patent number: 4353953
    Abstract: A shaped confined structure composed of a mass of diamond and/or cubic boron nitride crystals coated with elemental non-diamond carbon in contact with a carbonaceous substrate is infiltrated by fluid silicon producing a like-shaped composite of a polycrystalline body phase integrallay bonded to a substrate supporting phase.
    Type: Grant
    Filed: April 14, 1980
    Date of Patent: October 12, 1982
    Assignee: General Electric Company
    Inventor: Charles R. Morelock
  • Patent number: 4294788
    Abstract: A method is described for making a shaped silicon carbide-silicon matrix composite. A confined carbon fiber preform is infiltrated with sufficient molten silicon metal at a temperature in the range of from about 1400.degree. C. to about 1800.degree. C. in an inert atmosphere or vacuum. Silicon carbide powder can also be incorporated in the preform structure.
    Type: Grant
    Filed: March 21, 1980
    Date of Patent: October 13, 1981
    Assignee: General Electric Company
    Inventors: William Laskow, Charles R. Morelock
  • Patent number: 4247304
    Abstract: A shaped confined structure composed of a mass of diamond and/or cubic boron nitride crystals coated with elemental non-diamond carbon in contact with a carbonaceous substrate is infiltrated by fluid silicon producing a like-shaped composite of a polycrystalline body phase integrally bonded to a substrate supporting phase.
    Type: Grant
    Filed: December 29, 1978
    Date of Patent: January 27, 1981
    Assignee: General Electric Company
    Inventor: Charles R. Morelock
  • Patent number: 4242106
    Abstract: A shaped confined structure composed of a mass of diamond and/or cubic boron nitride crystals coated with elemental non-diamond carbon in contact with a supporting silicon carbide substrate is infiltrated by fluid silicon producing a like-shaped composite of a polycrystalline body component integrally bonded to the supporting silicon carbide substrate.
    Type: Grant
    Filed: January 2, 1979
    Date of Patent: December 30, 1980
    Assignee: General Electric Company
    Inventor: Charles R. Morelock
  • Patent number: 4240835
    Abstract: A method is described for making a shaped silicon carbide-silicon matrix composite. A confined carbon fiber preform is infiltrated with sufficient molten silicon metal at a temperature in the range of from about 1400.degree. C. to about 1800.degree. C. in an inert atmosphere or vacuum. Silicon carbide powder can also be incorporated in the preform structure.
    Type: Grant
    Filed: December 5, 1979
    Date of Patent: December 23, 1980
    Assignee: General Electric Company
    Inventors: William Laskow, Charles R. Morelock
  • Patent number: 4238433
    Abstract: Infiltration reaction products are provided of molten silicon and certain blends of particulated carbon and various particulated inorganic materials substantially unreactive to molten silicon, such as boron nitride particles. These molten silicon infiltration products of reaction are readily machinable and can be applied, or formed in-situ as contiguous layers on silicon carbide, or silicon-silicon carbide substrates, etc., to produce multilayer composites having an improved impact strength over the base refractory structure.
    Type: Grant
    Filed: December 15, 1978
    Date of Patent: December 9, 1980
    Assignee: General Electric Company
    Inventors: William B. Hillig, Charles R. Morelock
  • Patent number: 4220455
    Abstract: A shaped confined mass of diamond and/or cubic boron nitride crystals coated with elemental non-diamond carbon, under a partial vacuum, is infiltrated by fluid silicon producing a like-shaped product wherein the crystals are bonded together by a medium comprised of silicon carbide and elemental silicon.
    Type: Grant
    Filed: October 24, 1978
    Date of Patent: September 2, 1980
    Assignee: General Electric Company
    Inventors: Philippe D. St. Pierre, Charles R. Morelock, John D. Birle
  • Patent number: 4150998
    Abstract: Abradable materials useful as rotary sealant are provided and a method for making such materials. A mixture of silicon powder having a particular particle size range, carbon fiber and a binder is initially pressed to shape and thereafter heated in a mold to an elevated temperature to produce a shaped abradable mass.
    Type: Grant
    Filed: December 9, 1976
    Date of Patent: April 24, 1979
    Assignee: General Electric Company
    Inventor: Charles R. Morelock
  • Patent number: 4148894
    Abstract: Infiltration reaction products are provided of molten silicon and certain blends of particulated carbon and various particulated inorganic materials substantially unreactive to molten silicon, such as boron nitride particles. These molten silicon infiltration products of reaction are readily machinable and can be applied, or formed in-situ as contiguous layers on silicon carbide, or silicon-silicon carbide substrates, etc., to produce multilayer composites having an improved strength over the base refractory structure.
    Type: Grant
    Filed: November 7, 1977
    Date of Patent: April 10, 1979
    Assignee: General Electric Company
    Inventors: William B. Hillig, Charles R. Morelock
  • Patent number: 4141948
    Abstract: A method is described for making a shaped silicon carbide-silicon matrix composite. A confined carbon fiber preform is infiltrated with sufficient molten silicon metal at a temperature in the range of from about 1400.degree. C. to about 1800.degree. C. in an inert atmosphere or vacuum.
    Type: Grant
    Filed: April 30, 1975
    Date of Patent: February 27, 1979
    Assignee: General Electric Company
    Inventors: William Laskow, Charles R. Morelock
  • Patent number: 4120731
    Abstract: Infiltration reaction products are provided of molten silicon and certain blends of particulated carbon and various particulated inorganic materials substantially unreactive to molten silicon, such as boron nitride particles. These molten silicon infiltration products of reaction are readily machinable and can be applied, or formed in-situ as contiguous layers on silicon carbide, or silicon-silicon carbide substrates, etc., to produce multilayer composites having an improved impact strength over the base refractory structure.
    Type: Grant
    Filed: February 23, 1976
    Date of Patent: October 17, 1978
    Assignee: General Electric Company
    Inventors: William B. Hillig, Charles R. Morelock
  • Patent number: 4109050
    Abstract: A method is provided for making silicon-based ceramic composites having reduced tendency to form complex silicides when in contact with high performance metals or metallic alloys at elevated temperatures. The surface of the silicon-based ceramic composite, such as silicon carbide-silicon matrix composite, is etched, treated with an inorganic oxide mixture and fired. Improved performance is provided when the resulting composite is used in a specific application in contact with a high performance metal or metallic alloy, such as a gas turbine bucket.
    Type: Grant
    Filed: December 9, 1976
    Date of Patent: August 22, 1978
    Assignee: General Electric Company
    Inventors: Richard L. Mehan, Charles R. Morelock