Patents by Inventor Chih-Hung SUN

Chih-Hung SUN has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230369462
    Abstract: In a method of manufacturing a semiconductor device, a metal gate structure is formed and cut into two pieces of metal gate structures by forming a gate end spaces. A first liner layer is formed in the gate end space, and a sacrificial layer is formed on the first liner layer, and recessed. A second liner layer is formed over the recessed sacrificial layer, an air gap is formed by removing the recessed sacrificial layer; and a third liner layer is formed over the second liner layer.
    Type: Application
    Filed: May 16, 2022
    Publication date: November 16, 2023
    Inventors: Chih-Hung SUN, Po-Hsien CHENG, Zhen-Cheng WU, Chi-On CHUI
  • Publication number: 20230369428
    Abstract: Embodiments provide a two-tiered trench isolation structure under the epitaxial regions (e.g., epitaxial source/drain regions) of a nano-FET transistor device, and methods of forming the same. The first tier provides an isolation structure with a low k value. The second tier provides an isolation structure with a higher k value, with material greater density, and greater etch resistivity than the first tier isolation structure.
    Type: Application
    Filed: July 22, 2022
    Publication date: November 16, 2023
    Inventors: Chih-Hung Sun, Wen-Kai Lin, Che-Hao Chang, Zhen-Cheng Wu, Chi On Chui
  • Patent number: 10978341
    Abstract: A method includes performing an implantation on a portion of a first layer to form an implanted region, and removing un-implanted portions of the first layer. The implanted region remains after the un-implanted portions of the first layer are removed. An etching is then performed on a second layer underlying the first layer, wherein the implanted region is used as a portion of a first etching mask in the etching. The implanted region is removed. A metal mask is etched using the second layer to form a patterned mask. An inter-layer dielectric is then etched to form a contact opening, wherein the patterned mask is used as a second etching mask.
    Type: Grant
    Filed: December 5, 2019
    Date of Patent: April 13, 2021
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Chih-Hung Sun, Han-Ti Hsiaw, Yi-Wei Chiu, Kuan-Cheng Wang, Shin-Yeu Tsai, Jr-Yu Chen, Wen-Cheng Wu
  • Publication number: 20200111705
    Abstract: A method includes performing an implantation on a portion of a first layer to form an implanted region, and removing un-implanted portions of the first layer. The implanted region remains after the un-implanted portions of the first layer are removed. An etching is then performed on a second layer underlying the first layer, wherein the implanted region is used as a portion of a first etching mask in the etching. The implanted region is removed. A metal mask is etched using the second layer to form a patterned mask. An inter-layer dielectric is then etched to form a contact opening, wherein the patterned mask is used as a second etching mask.
    Type: Application
    Filed: December 5, 2019
    Publication date: April 9, 2020
    Inventors: Chih-Hung Sun, Han-Ti Hsiaw, Yi-Wei Chiu, Kuan-Cheng Wang, Shin-Yeu Tsai, Jr-Yu Chen, Wen-Cheng Wu
  • Patent number: 10510593
    Abstract: A method includes performing an implantation on a portion of a first layer to form an implanted region, and removing un-implanted portions of the first layer. The implanted region remains after the un-implanted portions of the first layer are removed. An etching is then performed on a second layer underlying the first layer, wherein the implanted region is used as a portion of a first etching mask in the etching. The implanted region is removed. A metal mask is etched using the second layer to form a patterned mask. An inter-layer dielectric is then etched to form a contact opening, wherein the patterned mask is used as a second etching mask.
    Type: Grant
    Filed: January 12, 2018
    Date of Patent: December 17, 2019
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Chih-Hung Sun, Han-Ti Hsiaw, Yi-Wei Chiu, Kuan-Cheng Wang, Shin-Yeu Tsai, Jr-Yu Chen, Wen-Cheng Wu
  • Publication number: 20180151425
    Abstract: A method includes performing an implantation on a portion of a first layer to form an implanted region, and removing un-implanted portions of the first layer. The implanted region remains after the un-implanted portions of the first layer are removed. An etching is then performed on a second layer underlying the first layer, wherein the implanted region is used as a portion of a first etching mask in the etching. The implanted region is removed. A metal mask is etched using the second layer to form a patterned mask. An inter-layer dielectric is then etched to form a contact opening, wherein the patterned mask is used as a second etching mask.
    Type: Application
    Filed: January 12, 2018
    Publication date: May 31, 2018
    Inventors: Chih-Hung Sun, Han-Ti Hsiaw, Yi-Wei Chiu, Kuan-Cheng Wang, Shin-Yeu Tsai, Jr-Yu Chen, Wen-Cheng Wu
  • Patent number: 9881834
    Abstract: A method includes performing an implantation on a portion of a first layer to form an implanted region, and removing un-implanted portions of the first layer. The implanted region remains after the un-implanted portions of the first layer are removed. An etching is then performed on a second layer underlying the first layer, wherein the implanted region is used as a portion of a first etching mask in the etching. The implanted region is removed. A metal mask is etched using the second layer to form a patterned mask. An inter-layer dielectric is then etched to form a contact opening, wherein the patterned mask is used as a second etching mask.
    Type: Grant
    Filed: March 17, 2017
    Date of Patent: January 30, 2018
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Chih-Hung Sun, Han-Ti Hsiaw, Yi-Wei Chiu, Kuan-Cheng Wang, Shin-Yeu Tsai, Jr-Yu Chen, Wen-Cheng Wu
  • Patent number: 9373581
    Abstract: Interconnect structures and methods for forming the same are described. A method for forming an interconnect structure may include: forming a low-k dielectric layer over a substrate; forming an opening in the low-k dielectric layer; forming a conductor in the opening; forming a capping layer over the conductor; and forming an etch stop layer over the capping layer and the low-k dielectric layer, wherein the etch stop layer has a dielectric constant ranging from about 5.7 to about 6.8.
    Type: Grant
    Filed: February 5, 2015
    Date of Patent: June 21, 2016
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Po-Cheng Shih, Joung-Wei Liou, Chih-Hung Sun, Chia-Cheng Chou, Kuang-Yuan Hsu
  • Patent number: 9269614
    Abstract: A method of forming a semiconductor device comprises forming a first etch stop layer over a substrate. The method also comprises forming a low-k dielectric layer comprising carbon over the first etch stop layer. The method further comprises forming an opening in the low-k dielectric layer. The method additionally comprises filling the opening with a conductive layer. The method also comprises performing a remote plasma treatment on the low-k dielectric layer and the conductive layer. The method further comprises forming a second etch stop layer over the treated conductive layer and the treated low-k dielectric layer.
    Type: Grant
    Filed: February 26, 2015
    Date of Patent: February 23, 2016
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Po-Cheng Shih, Hui-Chun Yang, Chih-Hung Sun, Joung-Wei Liou
  • Patent number: 9236294
    Abstract: Embodiments of the disclosure provide a method for forming a semiconductor device structure. The method includes forming a dielectric layer over a semiconductor substrate. The method also includes applying a carbon-containing material over the dielectric layer. The method further includes irradiating the dielectric layer and the carbon-containing material with a light to repair the dielectric layer, and the light has a wavelength greater than about 450 nm.
    Type: Grant
    Filed: January 13, 2014
    Date of Patent: January 12, 2016
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Chia-Cheng Chou, Chung-Chi Ko, Po-Cheng Shih, Chih-Hung Sun, Kuang-Yuan Hsu, Joung-Wei Liou, Tze-Liang Lee
  • Publication number: 20150200133
    Abstract: Embodiments of the disclosure provide a method for forming a semiconductor device structure. The method includes forming a dielectric layer over a semiconductor substrate. The method also includes applying a carbon-containing material over the dielectric layer. The method further includes irradiating the dielectric layer and the carbon-containing material with a light to repair the dielectric layer, and the light has a wavelength greater than about 450 nm.
    Type: Application
    Filed: January 13, 2014
    Publication date: July 16, 2015
    Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Chia-Cheng CHOU, Chung-Chi KO, Po-Cheng SHIH, Chih-Hung SUN, Kuang-Yuan HSU, Joung-Wei LIOU, Tze-Liang LEE
  • Publication number: 20150170960
    Abstract: A method of forming a semiconductor device comprises forming a first etch stop layer over a substrate. The method also comprises forming a low-k dielectric layer comprising carbon over the first etch stop layer. The method further comprises forming an opening in the low-k dielectric layer. The method additionally comprises filling the opening with a conductive layer. The method also comprises performing a remote plasma treatment on the low-k dielectric layer and the conductive layer. The method further comprises forming a second etch stop layer over the treated conductive layer and the treated low-k dielectric layer.
    Type: Application
    Filed: February 26, 2015
    Publication date: June 18, 2015
    Inventors: Po-Cheng SHIH, Hui-Chun YANG, Chih-Hung SUN, Joung-Wei LIOU
  • Publication number: 20150155234
    Abstract: Interconnect structures and methods for forming the same are described. A method for forming an interconnect structure may include: forming a low-k dielectric layer over a substrate; forming an opening in the low-k dielectric layer; forming a conductor in the opening; forming a capping layer over the conductor; and forming an etch stop layer over the capping layer and the low-k dielectric layer, wherein the etch stop layer has a dielectric constant ranging from about 5.7 to about 6.8.
    Type: Application
    Filed: February 5, 2015
    Publication date: June 4, 2015
    Inventors: Po-Cheng Shih, Joung-Wei Liou, Chih-Hung Sun, Chia-Cheng Chou, Kuang-Yuan Hsu
  • Patent number: 8994178
    Abstract: A interconnect structure includes a first etch stop layer over a substrate, a dielectric layer over the first etch stop layer, a conductor in the dielectric layer, and a second etch stop layer over the dielectric layer. The dielectric layer contains carbon and has a top portion and a bottom portion. A difference of C content in the top portion and the bottom portion is less than 2 at %. An oxygen content in a surface of the conductor is less than about 1 at %.
    Type: Grant
    Filed: May 18, 2012
    Date of Patent: March 31, 2015
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Po-Cheng Shih, Hui-Chun Yang, Chih-Hung Sun, Joung-Wei Liou
  • Patent number: 8993442
    Abstract: Embodiments of an interconnect structure and methods for forming an interconnect structure are provided. The method includes forming a low-k dielectric layer over a substrate, forming an opening in the low-k dielectric layer, forming a conductor in the opening, forming a capping layer over the conductor, and forming an etch stop layer over the capping layer and the low-k dielectric layer. The etch stop layer includes an N element with a content ratio not less than about 25 at %.
    Type: Grant
    Filed: August 23, 2013
    Date of Patent: March 31, 2015
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Po-Cheng Shih, Joung-Wei Liou, Chih-Hung Sun, Chia Cheng Chou, Kuang-Yuan Hsu
  • Publication number: 20150056802
    Abstract: Embodiments of an interconnect structure and methods for forming an interconnect structure are provided. The method includes forming a low-k dielectric layer over a substrate, forming an opening in the low-k dielectric layer, forming a conductor in the opening, forming a capping layer over the conductor, and forming an etch stop layer over the capping layer and the low-k dielectric layer. The etch stop layer includes an N element with a content ratio not less than about 25 at %.
    Type: Application
    Filed: August 23, 2013
    Publication date: February 26, 2015
    Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Po-Cheng Shih, Joung-Wei Liou, Chih-Hung Sun, Chia Cheng Chou, Kuang-Yuan Hsu
  • Publication number: 20130256888
    Abstract: A interconnect structure includes a first etch stop layer over a substrate, a dielectric layer over the first etch stop layer, a conductor in the dielectric layer, and a second etch stop layer over the dielectric layer. The dielectric layer contains carbon and has a top portion and a bottom potion. A difference of C content in the top portion and the bottom potion is less than 2 at %. An oxygen content in a surface of the conductor is less than about 1 at %.
    Type: Application
    Filed: May 18, 2012
    Publication date: October 3, 2013
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Po-Cheng SHIH, Hui-Chun YANG, Chih-Hung SUN, Joung-Wei LIOU
  • Patent number: D1021220
    Type: Grant
    Filed: July 15, 2021
    Date of Patent: April 2, 2024
    Assignee: Radiant Opto-Electronics Corporation
    Inventors: Cheng-Ang Chang, Guo-Hao Huang, Chun-Yi Sun, Chih-Hung Ju, Pin-Tsung Wang