Abstract: An inkjet printer configures the printheads in a printhead module in an orientation that attenuates a temperature differential between the ink drops ejected by adjacent printheads at a stitch area between the adjacent printheads. The reduced temperature differential helps ensure that the contrasts between the two inks ejected by the adjacent printheads is sufficiently similar that image quality is not adversely impacted.

Abstract: A method of inkjet printer operation identifies a problem with an inkjet printer using a comparison of an index for a printhead map identifying inoperative inkjets in a printhead with indexes for clusters of extracted feature descriptors corresponding to printhead maps for printheads having inoperative inkjets stored in a dictionary in a database operatively connected to a controller in the inkjet printer. The dictionary is developed using unsupervised cluster analysis of datasets comprised of printhead maps identifying inoperative inkjets in a plurality of printheads.

Abstract: A method for measuring a blur of a print job and adjusting printer parameters in response to the blur is disclosed. For example, the method may be performed by a multi-function device (MFD) and includes printing an image on a print media, scanning the image, calculating a blur count for each location of the image in a cross-process direction, determining that the blur count for at least one location of the image is above a blur threshold, and adjusting at least one print parameter for a subsequently printed image on the MFD.

Abstract: A three-dimensional object printing system improves the leveling of an object during object printing and removal of waste material during leveling. The printing system includes a material applicator configured to expel material, a member configured to move in a process direction to a position opposite the material applicator to enable the material applicator to expel material onto the member, and a belt assembly. The belt assembly includes a first roller, a second roller, and a continuous belt entrained about the first roller and the second roller. The belt assembly is configured to remove a portion of the material ejected onto the member. The belt assembly is further configured to move the removed portion of the material away from the member.

Abstract: A printer protects at least one ejector, which is configured to form an object, from contact with the object. The printer includes the at least one ejector, a member, and a protection device. The protection device includes a shield configured to be moved between a stored position at which the shield is not interposed between the at least one ejector and the object, and a deployed position at which the shield is interposed between the at least one ejector and the object. The shield can be moved from the stored position toward the deployed position in response to contact between a projection of the protection device and the object.

Abstract: A method for printing including disposing a first ink onto a substrate to form a first ink layer on the substrate in an area where a diagnostic image will be printed; disposing a second ink onto the first ink layer to form a second ink diagnostic image, wherein the first ink has a first color density and the second ink has a second color density that is different from the first ink color density, wherein the second ink drops hit and displace areas of the first ink layer creating holes which provide a density contrast; curing or drying after forming the second ink diagnostic image; wherein the second ink diagnostic image is rendered visible by the contrast between the second ink diagnostic image and the substrate as compared to the first ink layer and the substrate.

Abstract: A method for printing including disposing a first ink onto a substrate to form a first ink layer on the substrate in an area where a diagnostic image will be printed; disposing a second ink onto the first ink layer to form a second ink diagnostic image, wherein the first ink has a first color density and the second ink has a second color density that is different from the first ink color density, wherein the second ink drops hit and displace areas of the first ink layer creating holes which provide a density contrast; curing or drying after forming the second ink diagnostic image; wherein the second ink diagnostic image is rendered visible by the contrast between the second ink diagnostic image and the substrate as compared to the first ink layer and the substrate.

Abstract: An object printing system facilitates the printing of articles of manufacture. The system includes at least one printhead, a transfer device, an ultraviolet (UV) radiator, a pressurized gas source operatively connected to the transfer device, a plurality of actuators, and a controller. The controller is configured to operate the at least one printhead to form an image on a substrate, move the substrate bearing the image past the UV radiator as the controller operates the UV radiator to cure the ejected marking material partially to prevent ink movement, and operates the pressurized gas source to conform the substrate and partially cured ejected material to a shape corresponding to a surface of an object placed on the substrate to transfer the partially cured marking material onto the surface of the object. The transfer device can be an inflatable bladder or a molded vacuum chamber.

Abstract: 3-D printers include a transfuse station having at least one roller on one side of the ITB supporting the ITB, and a transmission device on the same side of the ITB. A platen is included that moves relative to the ITB. The ITB electrostatically transfers a layer made up of the different color build materials and the support material to the platen each time the platen contacts the other side of the ITB at the transfuse station (the side of the ITB opposite the transfuse station roller and transmission device) using vibration and charge devices; and this successively forms multiple layers of the build materials and the support material on the platen.

Abstract: A direct-to-object printer includes a plurality of imaging devices that generates image data of an object secured in a holder before the holder and the object pass a plurality of printheads for printing an ink image on the object. A controller receives the image data and converts it to an object profile. The controller operates ejectors in the printheads with reference to the object profile to attenuate inconsistent ink image density and ink image distortion.

Abstract: An object printing system facilitates the printing of articles of manufacture. The system includes at least one printhead, a transfer device, an ultraviolet (UV) radiator, a pressurized gas source operatively connected to the transfer device, a plurality of actuators, and a controller. The controller is configured to operate the at least one printhead to form an image on a substrate, move the substrate bearing the image past the UV radiator as the controller operates the UV radiator to cure the ejected marking material partially to prevent ink movement, and operates the pressurized gas source to conform the substrate and partially cured ejected material to a shape corresponding to a surface of an object placed on the substrate to transfer the partially cured marking material onto the surface of the object. The transfer device can be an inflatable bladder or a molded vacuum chamber.

Abstract: 3-D printers include a transfuse station having at least one roller on one side of the ITB supporting the ITB, and a transmission device on the same side of the ITB. A platen is included that moves relative to the ITB. The ITB electrostatically transfers a layer made up of the different color build materials and the support material to the platen each time the platen contacts the other side of the ITB at the transfuse station (the side of the ITB opposite the transfuse station roller and transmission device) using vibration and charge devices; and this successively forms multiple layers of the build materials and the support material on the platen.

Abstract: A three-dimensional object printing system improves the leveling of an object during object printing and removal of waste material during leveling. The printing system includes a material applicator configured to expel material, a member configured to move in a process direction to a position opposite the material applicator to enable the material applicator to expel material onto the member, and a belt assembly. The belt assembly includes a first roller, a second roller, and a continuous belt entrained about the first roller and the second roller. The belt assembly is configured to remove a portion of the material ejected onto the member. The belt assembly is further configured to move the removed portion of the material away from the member.

Abstract: A printer protects at least one ejector, which is configured to form an object, from contact with the object. The printer includes the at least one ejector, a member, and a protection device. The protection device includes a shield configured to be moved between a stored position at which the shield is not interposed between the at least one ejector and the object, and a deployed position at which the shield is interposed between the at least one ejector and the object. The shield can be moved from the stored position toward the deployed position in response to contact between a projection of the protection device and the object.

Abstract: A three-dimensional object printer compensates for variations in material drop volumes between ejectors. The printer includes a scale that measures a weight of at least one of a platform and a substrate. A controller operates the scale to weigh the platform or the substrate before and after printing a test pattern to calculate a drop volume of at least one ejector. The controller calculates a relationship between drop mass and firing signal parameters for the at least one ejector based on the calculated first drop mass. The controller adjusts the firing signal parameters for the at least one ejector based on the calculated relationship between the drop mass of the at least one ejector and the firing signal parameters for the at least one ejector to compensate for variations in drop volumes between the at least one ejector and other ejectors in the at least one ejector head.

Abstract: A method of performing maintenance on printheads of an imaging device includes the detection of at least one missing or defective inkjet in a printhead. A first pressure is applied to ink in printheads in which at least one missing or defective inkjet was detected. The first pressure is configured to discharge ink from the plurality of apertures in an aperture plate of the printhead to reestablish fluid continuity through the inkjet. A second pressure is applied to all of the printheads to be wiped. The second pressure is configured to form a convex meniscus at the plurality of apertures in the aperture plate of all of the printheads to be wiped. A single actuator is then operated to move one or more wipers into engagement with the printheads to be wiped. During wiping the convex meniscus is encountered by a wiper to lubricate a printhead and prevent the printhead from being damaged by wiping. The single actuator then retracts the one or more wipers from the printheads.

Abstract: A method of performing maintenance on printheads of an imaging device includes the detection of at least one missing or defective inkjet in a printhead. A first pressure is applied to ink in printheads in which at least one missing or defective inkjet was detected. The first pressure is configured to discharge ink from the plurality of apertures in an aperture plate of the printhead to reestablish fluid continuity through the inkjet. A second pressure is applied to all of the printheads to be wiped. The second pressure is configured to form a convex meniscus at the plurality of apertures in the aperture plate of all of the printheads to be wiped. A single actuator is then operated to move one or more wipers into engagement with the printheads to be wiped. During wiping the convex meniscus is encountered by a wiper to lubricate a printhead and prevent the printhead from being damaged by wiping. The single actuator then retracts the one or more wipers from the printheads.