Patents by Inventor Conor F. Madigan

Conor F. Madigan has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11926902
    Abstract: The disclosure relates to a method and apparatus for preventing oxidation or contamination during a circuit printing operation. The circuit printing operation can be directed to OLED-type printing. In an exemplary embodiment, the printing process is conducted at a load-locked printer housing having one or more of chambers. Each chamber is partitioned from the other chambers by physical gates or fluidic curtains. A controller coordinates transportation of a substrate through the system and purges the system by timely opening appropriate gates. The controller may also control the printing operation by energizing the print-head at a time when the substrate is positioned substantially thereunder.
    Type: Grant
    Filed: May 27, 2022
    Date of Patent: March 12, 2024
    Assignee: Kateeva, Inc.
    Inventors: Sass Somekh, Eliyahu Vronsky, Conor F. Madigan
  • Patent number: 11906849
    Abstract: Liquid ink compositions containing quantum dots for optoelectronic display applications are provided. Also provided are solid films formed by drying the ink compositions, optical elements incorporating the solid films, display devices incorporating the optical elements, and methods of forming the solid films, optical elements, and the devices. Liquid ink compositions and solid films made by drying the liquid ink compositions include one or more blue light-absorbing materials in combination with red light-emitting QDs or green light-emitting QDs.
    Type: Grant
    Filed: September 30, 2021
    Date of Patent: February 20, 2024
    Assignee: Kateeva, Inc.
    Inventors: Conor F. Madigan, Siddharth Harikrishna-Mohan, Florian Pschenitzka, Teresa A. Ramos, Inna Gurevitch
  • Patent number: 11802331
    Abstract: The disclosure relates to a method and apparatus for preventing oxidation or contamination during a circuit printing operation. The circuit printing operation can be directed to OLED-type printing. In an exemplary embodiment, the printing process is conducted at a load-locked printer housing having one or more of chambers. Each chamber is partitioned from the other chambers by physical gates or fluidic curtains. A controller coordinates transportation of a substrate through the system and purges the system by timely opening appropriate gates. The controller may also control the printing operation by energizing the print-head at a time when the substrate is positioned substantially thereunder.
    Type: Grant
    Filed: October 13, 2021
    Date of Patent: October 31, 2023
    Assignee: Kateeva, Inc.
    Inventors: Sass Somekh, Eliyahu Vronsky, Conor F. Madigan
  • Publication number: 20230320184
    Abstract: An ink printing process employs per-nozzle droplet volume measurement and processing software that plans droplet combinations to reach specific aggregate ink fills per target region, guaranteeing compliance with minimum and maximum ink fills set by specification. In various embodiments, different droplet combinations are produced through different print head/substrate scan offsets, offsets between print heads, the use of different nozzle drive waveforms, and/or other techniques. Optionally, patterns of fill variation can be introduced so as to mitigate observable line effects in a finished display device. The disclosed techniques have many other possible applications.
    Type: Application
    Filed: May 8, 2023
    Publication date: October 5, 2023
    Applicant: Kateeva, Inc.
    Inventors: Nahid Harjee, Lucas D. Barkley, Christopher R. Hauf, Eliyahu Vronsky, Conor F. Madigan
  • Patent number: 11678561
    Abstract: An ink printing process employs per-nozzle droplet volume measurement and processing software that plans droplet combinations to reach specific aggregate ink fills per target region, guaranteeing compliance with minimum and maximum ink fills set by specification. In various embodiments, different droplet combinations are produced through different print head/substrate scan offsets, offsets between print heads, the use of different nozzle drive waveforms, and/or other techniques. Optionally, patterns of fill variation can be introduced so as to mitigate observable line effects in a finished display device. The disclosed techniques have many other possible applications.
    Type: Grant
    Filed: January 13, 2022
    Date of Patent: June 13, 2023
    Assignee: Kateeva, Inc.
    Inventors: Nahid Harjee, Lucas D. Barkley, Christopher R. Hauf, Eliyahu Vronsky, Conor F. Madigan
  • Publication number: 20230020506
    Abstract: A method of manufacturing an organic light-emitting diode display comprising a substrate having a well-defined by a confinement structure, the well containing a first electrode and a second electrode spaced from each other, wherein the method may comprise depositing a light-emissive material in the well via ink-jet printing, thereby forming a substantially continuous light-emissive material layer in the well from the deposited light-emissive material, the light-emissive material layer spanning and contained within boundaries of the well, wherein a surface of the light-emissive material layer that faces away from the substrate has a non-planar topography. The method may further comprise positioning a common electrode over the light-emissive material layer.
    Type: Application
    Filed: September 23, 2022
    Publication date: January 19, 2023
    Applicant: Kateeva, Inc.
    Inventor: Conor F. Madigan
  • Publication number: 20220399499
    Abstract: A method for providing a substrate coating comprises transferring a substrate to an enclosed ink jet printing system; printing organic material in a deposition region of the substrate using the enclosed ink jet printing system, the deposition region comprising at least a portion of an active region of a light-emitting device on the substrate; loading the substrate with the organic material deposited thereon to an enclosed curing module; supporting the substrate in the enclosed curing module, the supporting the substrate comprising floating the substrate on a gas cushion established by a floatation support apparatus; and while supporting the substrate in the enclosed curing module, curing the organic material deposited on the substrate to form an organic film layer.
    Type: Application
    Filed: August 18, 2022
    Publication date: December 15, 2022
    Applicant: Kateeva, Inc.
    Inventors: Alexander Sou-Kang Ko, Justin Mauck, Eliyahu Vronsky, Conor F. Madigan, Eugene Rabinovich, Nahid Harjee, Christopher Buchner, Gregory Lewis
  • Patent number: 11489119
    Abstract: A method for providing a substrate coating comprises transferring a substrate to an enclosed ink jet printing system; printing organic material in a deposition region of the substrate using the enclosed ink jet printing system, the deposition region comprising at least a portion of an active region of a light-emitting device on the substrate; loading the substrate with the organic material deposited thereon to an enclosed curing module; supporting the substrate in the enclosed curing module, the supporting the substrate comprising floating the substrate on a gas cushion established by a floatation support apparatus; and while supporting the substrate in the enclosed curing module, curing the organic material deposited on the substrate to form an organic film layer.
    Type: Grant
    Filed: September 18, 2019
    Date of Patent: November 1, 2022
    Assignee: Kateeva, Inc.
    Inventors: Alexander Sou-Kang Ko, Justin Mauck, Eliyahu Vronsky, Conor F. Madigan, Eugene Rabinovich, Nahid Harjee, Christopher Buchner, Gregory Lewis
  • Patent number: 11489019
    Abstract: A method of manufacturing an organic light-emitting diode display comprising a substrate having a well-defined by a confinement structure, the well containing a first electrode and a second electrode spaced from each other, wherein the method may comprise depositing a light-emissive material in the well via ink-jet printing, thereby forming a substantially continuous light-emissive material layer in the well from the deposited light-emissive material, the light-emissive material layer spanning and contained within boundaries of the well, wherein a surface of the light-emissive material layer that faces away from the substrate has a non-planar topography. The method may further comprise positioning a common electrode over the light-emissive material layer.
    Type: Grant
    Filed: March 25, 2021
    Date of Patent: November 1, 2022
    Assignee: Kateeva, Inc.
    Inventor: Conor F. Madigan
  • Patent number: 11489146
    Abstract: An ink printing process employs per-nozzle droplet volume measurement and processing software that plans droplet combinations to reach specific aggregate ink fills per target region, guaranteeing compliance with minimum and maximum ink fills set by specification. In various embodiments, different droplet combinations are produced through different printhead/substrate scan offsets, offsets between printheads, the use of different nozzle drive waveforms, and/or other techniques. These combinations can be based on repeated, rapid droplet measurements that develop understandings for each nozzle of means and spreads for expected droplet volume, velocity and trajectory, with combinations of droplets being planned based on these statistical parameters. Optionally, random fill variation can be introduced so as to mitigate Mura effects in a finished display device. The disclosed techniques have many possible applications.
    Type: Grant
    Filed: February 10, 2021
    Date of Patent: November 1, 2022
    Assignee: Kateeva, Inc.
    Inventors: Nahid Harjee, Lucas D. Barkley, Christopher R. Hauf, Eliyahu Vronsky, Conor F. Madigan, Gregory Lewis, Alexander Sou-Kang Ko, Valerie Gassend
  • Publication number: 20220290286
    Abstract: The disclosure relates to a method and apparatus for preventing oxidation or contamination during a circuit printing operation. The circuit printing operation can be directed to OLED-type printing. In an exemplary embodiment, the printing process is conducted at a load-locked printer housing having one or more of chambers. Each chamber is partitioned from the other chambers by physical gates or fluidic curtains. A controller coordinates transportation of a substrate through the system and purges the system by timely opening appropriate gates. The controller may also control the printing operation by energizing the print-head at a time when the substrate is positioned substantially thereunder.
    Type: Application
    Filed: May 27, 2022
    Publication date: September 15, 2022
    Applicant: Kateeva, Inc.
    Inventors: Sass Somekh, Eliyahu Vronsky, Conor F. Madigan
  • Patent number: 11338319
    Abstract: A method of forming a material layer on a substrate comprises loading a substrate into a printing zone of a coating system using a substrate handler, printing an organic ink material on a substrate while the substrate is located in the printing zone, transferring the substrate from the printing zone to a treatment zone of the coating system, treating the organic ink material deposited on the substrate in the treatment zone to form a film layer on the substrate, and removing the substrate from the treatment zone using the substrate handler.
    Type: Grant
    Filed: August 28, 2019
    Date of Patent: May 24, 2022
    Assignee: KATEEVA, INC.
    Inventors: Alexander Sou-Kang Ko, Justin Mauck, Eliyahu Vronsky, Conor F. Madigan, Eugene Rabinovich, Nahid Harjee, Christopher Buchner, Gregory Lewis
  • Publication number: 20220140296
    Abstract: An ink printing process employs per-nozzle droplet volume measurement and processing software that plans droplet combinations to reach specific aggregate ink fills per target region, guaranteeing compliance with minimum and maximum ink fills set by specification. In various embodiments, different droplet combinations are produced through different print head/substrate scan offsets, offsets between print heads, the use of different nozzle drive waveforms, and/or other techniques. Optionally, patterns of fill variation can be introduced so as to mitigate observable line effects in a finished display device. The disclosed techniques have many other possible applications.
    Type: Application
    Filed: January 13, 2022
    Publication date: May 5, 2022
    Applicant: Kateeva, Inc.
    Inventors: Nahid Harjee, Lucas D. Barkley, Christopher R. Hauf, Eliyahu Vronsky, Conor F. Madigan
  • Publication number: 20220063293
    Abstract: Improved manufacturing using a printer that deposits a liquid to fabricate a layer having specified thickness includes automated adjustment or print parameters based on ink or substrate characteristics which have been specifically measured or estimated. In one embodiment, ink spreading characteristics are used to select droplet size used to produce a particular layer, and/or to select a specific baseline volume/area or droplet density that is then scaled and/or adjusted to provide for layer homogeneity. In a second embodiment, expected per-droplet particulars are used to interleave droplets in order to carefully control melding of deposited droplets, and so assist with layer homogeneity. The liquid layer is then cured or baked to provide for a permanent structure.
    Type: Application
    Filed: November 9, 2021
    Publication date: March 3, 2022
    Applicant: Kateeva, Inc.
    Inventors: Conor F. Madigan, Christopher R. Hauf
  • Publication number: 20220024226
    Abstract: The disclosure relates to a method and apparatus for preventing oxidation or contamination during a circuit printing operation. The circuit printing operation can be directed to OLED-type printing. In an exemplary embodiment, the printing process is conducted at a load-locked printer housing having one or more of chambers. Each chamber is partitioned from the other chambers by physical gates or fluidic curtains. A controller coordinates transportation of a substrate through the system and purges the system by timely opening appropriate gates. The controller may also control the printing operation by energizing the print-head at a time when the substrate is positioned substantially thereunder.
    Type: Application
    Filed: October 13, 2021
    Publication date: January 27, 2022
    Applicant: Kateeva, Inc.
    Inventors: Sass Somekh, Eliyahu Vronsky, Conor F. Madigan
  • Patent number: 11230757
    Abstract: The disclosure relates to a method and apparatus for preventing oxidation or contamination during a circuit printing operation. The circuit printing operation can be directed to OLED-type printing. In an exemplary embodiment, the printing process is conducted at a load-locked printer housing having one or more of chambers. Each chamber is partitioned from the other chambers by physical gates or fluidic curtains. A controller coordinates transportation of a substrate through the system and purges the system by timely opening appropriate gates. The controller may also control the printing operation by energizing the print-head at a time when the substrate is positioned substantially thereunder.
    Type: Grant
    Filed: October 28, 2020
    Date of Patent: January 25, 2022
    Assignee: KATEEVA, INC.
    Inventors: Sass Somekh, Eliyahu Vronsky, Conor F. Madigan
  • Patent number: 11233226
    Abstract: An ink printing process employs per-nozzle droplet volume measurement and processing software that plans droplet combinations to reach specific aggregate ink fills per target region, guaranteeing compliance with minimum and maximum ink fills set by specification. In various embodiments, different droplet combinations are produced through different print head/substrate scan offsets, offsets between print heads, the use of different nozzle drive waveforms, and/or other techniques. Optionally, patterns of fill variation can be introduced so as to mitigate observable line effects in a finished display device. The disclosed techniques have many other possible applications.
    Type: Grant
    Filed: August 21, 2020
    Date of Patent: January 25, 2022
    Assignee: Kateeva, Inc.
    Inventors: Nahid Harjee, Lucas D. Barkley, Christopher R. Hauf, Eliyahu Vronsky, Conor F. Madigan
  • Publication number: 20220019109
    Abstract: Liquid ink compositions containing quantum dots for optoelectronic display applications are provided. Also provided are solid films formed by drying the ink compositions, optical elements incorporating the solid films, display devices incorporating the optical elements, and methods of forming the solid films, optical elements, and the devices. Liquid ink compositions and solid films made by drying the liquid ink compositions include one or more blue light-absorbing materials in combination with red light-emitting QDs or green light-emitting QDs.
    Type: Application
    Filed: September 30, 2021
    Publication date: January 20, 2022
    Applicant: KATEEVA, INC.
    Inventors: Conor F. MADIGAN, Siddharth Harikrishna-Mohan, Florian PSCHENITZKA, Teresa A. RAMOS, Inna GUREVITCH
  • Patent number: 11203207
    Abstract: Improved manufacturing using a printer that deposits a liquid to fabricate a layer having specified thickness includes automated adjustment or print parameters based on ink or substrate characteristics which have been specifically measured or estimated. In one embodiment, ink spreading characteristics are used to select droplet size used to produce a particular layer, and/or to select a specific baseline volume/area or droplet density that is then scaled and/or adjusted to provide for layer homogeneity. In a second embodiment, expected per-droplet particulars are used to interleave droplets in order to carefully control melding of deposited droplets, and so assist with layer homogeneity. The liquid layer is then cured or baked to provide for a permanent structure.
    Type: Grant
    Filed: December 2, 2016
    Date of Patent: December 21, 2021
    Assignee: KATEEVA, INC.
    Inventors: Conor F. Madigan, Christopher R. Hauf
  • Patent number: 11181779
    Abstract: Liquid ink compositions containing quantum dots for optoelectronic display applications are provided. Also provided are solid films formed by drying the ink compositions, optical elements incorporating the solid films, display devices incorporating the optical elements, and methods of forming the solid films, optical elements, and the devices. Liquid ink compositions and solid films made by drying the liquid ink compositions include one or more blue light-absorbing materials in combination with red light-emitting QDs or green light-emitting QDs.
    Type: Grant
    Filed: September 3, 2019
    Date of Patent: November 23, 2021
    Assignee: Kateeva, Inc.
    Inventors: Conor F. Madigan, Siddharth Harikrishna-Mohan, Florian Pschenitzka, Teresa A. Ramos, Inna Gurevitch