Patents by Inventor Conor F. Madigan
Conor F. Madigan has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11926902Abstract: The disclosure relates to a method and apparatus for preventing oxidation or contamination during a circuit printing operation. The circuit printing operation can be directed to OLED-type printing. In an exemplary embodiment, the printing process is conducted at a load-locked printer housing having one or more of chambers. Each chamber is partitioned from the other chambers by physical gates or fluidic curtains. A controller coordinates transportation of a substrate through the system and purges the system by timely opening appropriate gates. The controller may also control the printing operation by energizing the print-head at a time when the substrate is positioned substantially thereunder.Type: GrantFiled: May 27, 2022Date of Patent: March 12, 2024Assignee: Kateeva, Inc.Inventors: Sass Somekh, Eliyahu Vronsky, Conor F. Madigan
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Patent number: 11906849Abstract: Liquid ink compositions containing quantum dots for optoelectronic display applications are provided. Also provided are solid films formed by drying the ink compositions, optical elements incorporating the solid films, display devices incorporating the optical elements, and methods of forming the solid films, optical elements, and the devices. Liquid ink compositions and solid films made by drying the liquid ink compositions include one or more blue light-absorbing materials in combination with red light-emitting QDs or green light-emitting QDs.Type: GrantFiled: September 30, 2021Date of Patent: February 20, 2024Assignee: Kateeva, Inc.Inventors: Conor F. Madigan, Siddharth Harikrishna-Mohan, Florian Pschenitzka, Teresa A. Ramos, Inna Gurevitch
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Patent number: 11802331Abstract: The disclosure relates to a method and apparatus for preventing oxidation or contamination during a circuit printing operation. The circuit printing operation can be directed to OLED-type printing. In an exemplary embodiment, the printing process is conducted at a load-locked printer housing having one or more of chambers. Each chamber is partitioned from the other chambers by physical gates or fluidic curtains. A controller coordinates transportation of a substrate through the system and purges the system by timely opening appropriate gates. The controller may also control the printing operation by energizing the print-head at a time when the substrate is positioned substantially thereunder.Type: GrantFiled: October 13, 2021Date of Patent: October 31, 2023Assignee: Kateeva, Inc.Inventors: Sass Somekh, Eliyahu Vronsky, Conor F. Madigan
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Publication number: 20230320184Abstract: An ink printing process employs per-nozzle droplet volume measurement and processing software that plans droplet combinations to reach specific aggregate ink fills per target region, guaranteeing compliance with minimum and maximum ink fills set by specification. In various embodiments, different droplet combinations are produced through different print head/substrate scan offsets, offsets between print heads, the use of different nozzle drive waveforms, and/or other techniques. Optionally, patterns of fill variation can be introduced so as to mitigate observable line effects in a finished display device. The disclosed techniques have many other possible applications.Type: ApplicationFiled: May 8, 2023Publication date: October 5, 2023Applicant: Kateeva, Inc.Inventors: Nahid Harjee, Lucas D. Barkley, Christopher R. Hauf, Eliyahu Vronsky, Conor F. Madigan
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Patent number: 11678561Abstract: An ink printing process employs per-nozzle droplet volume measurement and processing software that plans droplet combinations to reach specific aggregate ink fills per target region, guaranteeing compliance with minimum and maximum ink fills set by specification. In various embodiments, different droplet combinations are produced through different print head/substrate scan offsets, offsets between print heads, the use of different nozzle drive waveforms, and/or other techniques. Optionally, patterns of fill variation can be introduced so as to mitigate observable line effects in a finished display device. The disclosed techniques have many other possible applications.Type: GrantFiled: January 13, 2022Date of Patent: June 13, 2023Assignee: Kateeva, Inc.Inventors: Nahid Harjee, Lucas D. Barkley, Christopher R. Hauf, Eliyahu Vronsky, Conor F. Madigan
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Publication number: 20230020506Abstract: A method of manufacturing an organic light-emitting diode display comprising a substrate having a well-defined by a confinement structure, the well containing a first electrode and a second electrode spaced from each other, wherein the method may comprise depositing a light-emissive material in the well via ink-jet printing, thereby forming a substantially continuous light-emissive material layer in the well from the deposited light-emissive material, the light-emissive material layer spanning and contained within boundaries of the well, wherein a surface of the light-emissive material layer that faces away from the substrate has a non-planar topography. The method may further comprise positioning a common electrode over the light-emissive material layer.Type: ApplicationFiled: September 23, 2022Publication date: January 19, 2023Applicant: Kateeva, Inc.Inventor: Conor F. Madigan
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Publication number: 20220399499Abstract: A method for providing a substrate coating comprises transferring a substrate to an enclosed ink jet printing system; printing organic material in a deposition region of the substrate using the enclosed ink jet printing system, the deposition region comprising at least a portion of an active region of a light-emitting device on the substrate; loading the substrate with the organic material deposited thereon to an enclosed curing module; supporting the substrate in the enclosed curing module, the supporting the substrate comprising floating the substrate on a gas cushion established by a floatation support apparatus; and while supporting the substrate in the enclosed curing module, curing the organic material deposited on the substrate to form an organic film layer.Type: ApplicationFiled: August 18, 2022Publication date: December 15, 2022Applicant: Kateeva, Inc.Inventors: Alexander Sou-Kang Ko, Justin Mauck, Eliyahu Vronsky, Conor F. Madigan, Eugene Rabinovich, Nahid Harjee, Christopher Buchner, Gregory Lewis
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Patent number: 11489119Abstract: A method for providing a substrate coating comprises transferring a substrate to an enclosed ink jet printing system; printing organic material in a deposition region of the substrate using the enclosed ink jet printing system, the deposition region comprising at least a portion of an active region of a light-emitting device on the substrate; loading the substrate with the organic material deposited thereon to an enclosed curing module; supporting the substrate in the enclosed curing module, the supporting the substrate comprising floating the substrate on a gas cushion established by a floatation support apparatus; and while supporting the substrate in the enclosed curing module, curing the organic material deposited on the substrate to form an organic film layer.Type: GrantFiled: September 18, 2019Date of Patent: November 1, 2022Assignee: Kateeva, Inc.Inventors: Alexander Sou-Kang Ko, Justin Mauck, Eliyahu Vronsky, Conor F. Madigan, Eugene Rabinovich, Nahid Harjee, Christopher Buchner, Gregory Lewis
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Patent number: 11489019Abstract: A method of manufacturing an organic light-emitting diode display comprising a substrate having a well-defined by a confinement structure, the well containing a first electrode and a second electrode spaced from each other, wherein the method may comprise depositing a light-emissive material in the well via ink-jet printing, thereby forming a substantially continuous light-emissive material layer in the well from the deposited light-emissive material, the light-emissive material layer spanning and contained within boundaries of the well, wherein a surface of the light-emissive material layer that faces away from the substrate has a non-planar topography. The method may further comprise positioning a common electrode over the light-emissive material layer.Type: GrantFiled: March 25, 2021Date of Patent: November 1, 2022Assignee: Kateeva, Inc.Inventor: Conor F. Madigan
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Techniques for print ink droplet measurement and control to deposit fluids within precise tolerances
Patent number: 11489146Abstract: An ink printing process employs per-nozzle droplet volume measurement and processing software that plans droplet combinations to reach specific aggregate ink fills per target region, guaranteeing compliance with minimum and maximum ink fills set by specification. In various embodiments, different droplet combinations are produced through different printhead/substrate scan offsets, offsets between printheads, the use of different nozzle drive waveforms, and/or other techniques. These combinations can be based on repeated, rapid droplet measurements that develop understandings for each nozzle of means and spreads for expected droplet volume, velocity and trajectory, with combinations of droplets being planned based on these statistical parameters. Optionally, random fill variation can be introduced so as to mitigate Mura effects in a finished display device. The disclosed techniques have many possible applications.Type: GrantFiled: February 10, 2021Date of Patent: November 1, 2022Assignee: Kateeva, Inc.Inventors: Nahid Harjee, Lucas D. Barkley, Christopher R. Hauf, Eliyahu Vronsky, Conor F. Madigan, Gregory Lewis, Alexander Sou-Kang Ko, Valerie Gassend -
Publication number: 20220290286Abstract: The disclosure relates to a method and apparatus for preventing oxidation or contamination during a circuit printing operation. The circuit printing operation can be directed to OLED-type printing. In an exemplary embodiment, the printing process is conducted at a load-locked printer housing having one or more of chambers. Each chamber is partitioned from the other chambers by physical gates or fluidic curtains. A controller coordinates transportation of a substrate through the system and purges the system by timely opening appropriate gates. The controller may also control the printing operation by energizing the print-head at a time when the substrate is positioned substantially thereunder.Type: ApplicationFiled: May 27, 2022Publication date: September 15, 2022Applicant: Kateeva, Inc.Inventors: Sass Somekh, Eliyahu Vronsky, Conor F. Madigan
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Patent number: 11338319Abstract: A method of forming a material layer on a substrate comprises loading a substrate into a printing zone of a coating system using a substrate handler, printing an organic ink material on a substrate while the substrate is located in the printing zone, transferring the substrate from the printing zone to a treatment zone of the coating system, treating the organic ink material deposited on the substrate in the treatment zone to form a film layer on the substrate, and removing the substrate from the treatment zone using the substrate handler.Type: GrantFiled: August 28, 2019Date of Patent: May 24, 2022Assignee: KATEEVA, INC.Inventors: Alexander Sou-Kang Ko, Justin Mauck, Eliyahu Vronsky, Conor F. Madigan, Eugene Rabinovich, Nahid Harjee, Christopher Buchner, Gregory Lewis
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Publication number: 20220140296Abstract: An ink printing process employs per-nozzle droplet volume measurement and processing software that plans droplet combinations to reach specific aggregate ink fills per target region, guaranteeing compliance with minimum and maximum ink fills set by specification. In various embodiments, different droplet combinations are produced through different print head/substrate scan offsets, offsets between print heads, the use of different nozzle drive waveforms, and/or other techniques. Optionally, patterns of fill variation can be introduced so as to mitigate observable line effects in a finished display device. The disclosed techniques have many other possible applications.Type: ApplicationFiled: January 13, 2022Publication date: May 5, 2022Applicant: Kateeva, Inc.Inventors: Nahid Harjee, Lucas D. Barkley, Christopher R. Hauf, Eliyahu Vronsky, Conor F. Madigan
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Publication number: 20220063293Abstract: Improved manufacturing using a printer that deposits a liquid to fabricate a layer having specified thickness includes automated adjustment or print parameters based on ink or substrate characteristics which have been specifically measured or estimated. In one embodiment, ink spreading characteristics are used to select droplet size used to produce a particular layer, and/or to select a specific baseline volume/area or droplet density that is then scaled and/or adjusted to provide for layer homogeneity. In a second embodiment, expected per-droplet particulars are used to interleave droplets in order to carefully control melding of deposited droplets, and so assist with layer homogeneity. The liquid layer is then cured or baked to provide for a permanent structure.Type: ApplicationFiled: November 9, 2021Publication date: March 3, 2022Applicant: Kateeva, Inc.Inventors: Conor F. Madigan, Christopher R. Hauf
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Publication number: 20220024226Abstract: The disclosure relates to a method and apparatus for preventing oxidation or contamination during a circuit printing operation. The circuit printing operation can be directed to OLED-type printing. In an exemplary embodiment, the printing process is conducted at a load-locked printer housing having one or more of chambers. Each chamber is partitioned from the other chambers by physical gates or fluidic curtains. A controller coordinates transportation of a substrate through the system and purges the system by timely opening appropriate gates. The controller may also control the printing operation by energizing the print-head at a time when the substrate is positioned substantially thereunder.Type: ApplicationFiled: October 13, 2021Publication date: January 27, 2022Applicant: Kateeva, Inc.Inventors: Sass Somekh, Eliyahu Vronsky, Conor F. Madigan
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Patent number: 11230757Abstract: The disclosure relates to a method and apparatus for preventing oxidation or contamination during a circuit printing operation. The circuit printing operation can be directed to OLED-type printing. In an exemplary embodiment, the printing process is conducted at a load-locked printer housing having one or more of chambers. Each chamber is partitioned from the other chambers by physical gates or fluidic curtains. A controller coordinates transportation of a substrate through the system and purges the system by timely opening appropriate gates. The controller may also control the printing operation by energizing the print-head at a time when the substrate is positioned substantially thereunder.Type: GrantFiled: October 28, 2020Date of Patent: January 25, 2022Assignee: KATEEVA, INC.Inventors: Sass Somekh, Eliyahu Vronsky, Conor F. Madigan
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Patent number: 11233226Abstract: An ink printing process employs per-nozzle droplet volume measurement and processing software that plans droplet combinations to reach specific aggregate ink fills per target region, guaranteeing compliance with minimum and maximum ink fills set by specification. In various embodiments, different droplet combinations are produced through different print head/substrate scan offsets, offsets between print heads, the use of different nozzle drive waveforms, and/or other techniques. Optionally, patterns of fill variation can be introduced so as to mitigate observable line effects in a finished display device. The disclosed techniques have many other possible applications.Type: GrantFiled: August 21, 2020Date of Patent: January 25, 2022Assignee: Kateeva, Inc.Inventors: Nahid Harjee, Lucas D. Barkley, Christopher R. Hauf, Eliyahu Vronsky, Conor F. Madigan
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Publication number: 20220019109Abstract: Liquid ink compositions containing quantum dots for optoelectronic display applications are provided. Also provided are solid films formed by drying the ink compositions, optical elements incorporating the solid films, display devices incorporating the optical elements, and methods of forming the solid films, optical elements, and the devices. Liquid ink compositions and solid films made by drying the liquid ink compositions include one or more blue light-absorbing materials in combination with red light-emitting QDs or green light-emitting QDs.Type: ApplicationFiled: September 30, 2021Publication date: January 20, 2022Applicant: KATEEVA, INC.Inventors: Conor F. MADIGAN, Siddharth Harikrishna-Mohan, Florian PSCHENITZKA, Teresa A. RAMOS, Inna GUREVITCH
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Patent number: 11203207Abstract: Improved manufacturing using a printer that deposits a liquid to fabricate a layer having specified thickness includes automated adjustment or print parameters based on ink or substrate characteristics which have been specifically measured or estimated. In one embodiment, ink spreading characteristics are used to select droplet size used to produce a particular layer, and/or to select a specific baseline volume/area or droplet density that is then scaled and/or adjusted to provide for layer homogeneity. In a second embodiment, expected per-droplet particulars are used to interleave droplets in order to carefully control melding of deposited droplets, and so assist with layer homogeneity. The liquid layer is then cured or baked to provide for a permanent structure.Type: GrantFiled: December 2, 2016Date of Patent: December 21, 2021Assignee: KATEEVA, INC.Inventors: Conor F. Madigan, Christopher R. Hauf
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Patent number: 11181779Abstract: Liquid ink compositions containing quantum dots for optoelectronic display applications are provided. Also provided are solid films formed by drying the ink compositions, optical elements incorporating the solid films, display devices incorporating the optical elements, and methods of forming the solid films, optical elements, and the devices. Liquid ink compositions and solid films made by drying the liquid ink compositions include one or more blue light-absorbing materials in combination with red light-emitting QDs or green light-emitting QDs.Type: GrantFiled: September 3, 2019Date of Patent: November 23, 2021Assignee: Kateeva, Inc.Inventors: Conor F. Madigan, Siddharth Harikrishna-Mohan, Florian Pschenitzka, Teresa A. Ramos, Inna Gurevitch