Abstract: A continuous manufacturing process for preparing cooked bacon includes the step of cooking slices of an uncured and unsmoked pork belly with cure ingredients applied on the slices to produce cooked bacon having the organoleptic properties of cooked conventionally cured and smoked bacon. An apparatus for continuously preparing cooked bacon includes a slicing device, a continuous cure ingredient application station and a continuous cooking station.

Abstract: An apparatus and method are provided for cooking bacon bits which uses a continuous cooker. Bacon and bacon fat are delivered to the cooker which uses an auger to move the bacon from one end of the cooker to the other. The cooker is heated, for example, using a steam supply to heat a jacket on the outside of the cooker. The auger moves the bacon and bacon fat from the beginning point of the cooker to the exit point of the cooker. The heated jacket provides the heat needed to cook the bacon. Steam is injected in the casing to bubble through the oil and product.

Abstract: A method of making a bacon assembly is disclosed in which a plurality of bacon strips are arranged on a single plane in a predetermined arrangement such that each of the bacon strips overlaps at least one other of the bacon strips at an overlapping section. The bacon strips in the arrangement are at least partially cooked to form a weld at the sections which overlap by passing the arrangement between two heated platens.