Patents by Inventor Dai NAGATA

Dai NAGATA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230311103
    Abstract: A catalyst for production of carboxylic acid ester, containing: catalyst particles containing at least one element selected from the group consisting of nickel, cobalt, palladium, lead, platinum, ruthenium, gold, silver, and copper; and a support supporting the catalyst particles, wherein the catalyst for production of carboxylic acid ester has half-width Wa of pore distribution of 10 nm or less, the half-width Wa being calculated using BJH method from an adsorption isotherm obtained by nitrogen adsorption.
    Type: Application
    Filed: September 4, 2020
    Publication date: October 5, 2023
    Applicant: ASAHI KASEI KABUSHIKI KAISHA
    Inventors: Dai NAGATA, Hitoshi OKAZAKI
  • Publication number: 20230146477
    Abstract: A catalyst for production of carboxylic acid ester, containing: catalyst metal particles; and a support supporting the catalyst metal particles, wherein the catalyst has a hollow particle ratio of 40% or less.
    Type: Application
    Filed: February 25, 2021
    Publication date: May 11, 2023
    Applicant: ASAHI KASEI KABUSHIKI KAISHA
    Inventors: Chihiro IITSUKA, Dai NAGATA
  • Patent number: 11612880
    Abstract: The present invention provides a method for producing an oxide catalyst containing antimony, comprising a step (A) of obtaining the oxide catalyst using antimony particles containing a diantimony trioxide as a source of the antimony, wherein an abundance of a pentavalent antimony in a surface layer of the antimony particle to be measured in XPS analysis is less than 70 atom %, and the antimony particle has an average particle size of 1.2 ?m or less.
    Type: Grant
    Filed: August 8, 2017
    Date of Patent: March 28, 2023
    Assignee: ASAHI KASEI KABUSHIKI KAISHA
    Inventors: Dai Nagata, Satoshi Miike
  • Patent number: 11161806
    Abstract: A process for producing a compound by use of a fluidized bed reactor comprising an internal space having a catalyst housed in a fluidizable manner therein, a first feed port into which a starting material gas comprising a hydrocarbon is fed to the fluidized bed reactor, a second feed port into which an oxygen-containing gas comprising oxygen is fed to the fluidized bed reactor, and a discharge port into which a reaction product gas is discharged from the fluidized bed reactor, including a reaction step of subjecting the hydrocarbon to a vapor phase catalytic oxidation reaction or a vapor phase catalytic ammoxidation reaction in the presence of the catalyst in the internal space to produce the corresponding unsaturated acid or unsaturated nitrile, respectively, wherein in the reaction step, a linear velocity (m/sec) of the starting material gas at the first feed port is adjusted against a degree of abrasion resistance (%) of the catalyst so as to satisfy a prescribed relation between them.
    Type: Grant
    Filed: June 19, 2018
    Date of Patent: November 2, 2021
    Assignee: ASAHI KASEI KABUSHIKI KAISHA
    Inventors: Dai Nagata, Sho Tamura
  • Patent number: 10894762
    Abstract: A process for producing unsaturated nitrile, using a fluidized bed reactor and comprising a reaction step of subjecting hydrocarbon to a vapor phase catalytic ammoxidation reaction in the presence of a catalyst to produce the corresponding unsaturated nitrile, wherein when an internal space of the reactor is divided into two spaces of an upper space occupying a space from an upper end of an inlet of a cyclone to an upper end of the internal space and a lower space occupying a space below the upper end of the inlet of the cyclone and ranging to a dispersion plate, a ratio of an existing amount of the catalyst in the upper space to an existing amount of the catalyst in the lower space is 0.05 to 0.45 in the reaction step.
    Type: Grant
    Filed: May 21, 2018
    Date of Patent: January 19, 2021
    Assignee: ASAHI KASEI KABUSHIKI KAISHA
    Inventors: Sho Tamura, Dai Nagata
  • Patent number: 10807073
    Abstract: The present invention provides a method for producing a catalyst to be used for a gas-phase catalytic ammoxidation reaction of propane, the method comprising a preparation step of dissolving or dispersing a raw material to thereby obtain a prepared raw material liquid, a first drying step of drying the prepared raw material liquid to thereby obtain a dried material, a calcination step of calcining the dried material to thereby obtain a composite oxide having a predetermined composition, an impregnation step of impregnating the composite oxide with a solution containing at least one specific element selected from the group consisting of tungsten, molybdenum, tellurium, niobium, vanadium, boron, bismuth, manganese, iron, antimony, phosphorus and rare earth elements to thereby obtain an impregnated composite oxide, and a second drying step of drying the impregnated composite oxide, wherein at least one of the impregnation step o and the second drying step is a step of impregnating the composite oxide or drying t
    Type: Grant
    Filed: March 24, 2016
    Date of Patent: October 20, 2020
    Assignee: ASAHI KASEI KABUSHIKI KAISHA
    Inventors: Sho Tamura, Dai Nagata
  • Publication number: 20200165196
    Abstract: A process for producing a compound by use of a fluidized bed reactor comprising an internal space having a catalyst housed in a fluidizable manner therein, a first feed port into which a starting material gas comprising a hydrocarbon is fed to the fluidized bed reactor, a second feed port into which an oxygen-containing gas comprising oxygen is fed to the fluidized bed reactor, and a discharge port into which a reaction product gas is discharged from the fluidized bed reactor, including a reaction step of subjecting the hydrocarbon to a vapor phase catalytic oxidation reaction or a vapor phase catalytic ammoxidation reaction in the presence of the catalyst in the internal space to produce the corresponding unsaturated acid or unsaturated nitrile, respectively, wherein in the reaction step, a linear velocity (m/sec) of the starting material gas at the first feed port is adjusted against a degree of abrasion resistance (%) of the catalyst so as to satisfy a prescribed relation between them.
    Type: Application
    Filed: June 19, 2018
    Publication date: May 28, 2020
    Applicant: ASAHI KASEI KABUSHIKI KAISHA
    Inventors: Dai NAGATA, Sho TAMURA
  • Patent number: 10640458
    Abstract: A process for producing unsaturated nitrile, using a fluidized bed reactor having an internal space having a catalyst capable of being fluidized therein, a feed opening to feed a starting material gas comprising hydrocarbon to the internal space, and a discharge port to discharge a reaction product gas from the internal space, the process comprising a reaction step of subjecting the hydrocarbon to a vapor phase catalytic ammoxidation reaction in the presence of the catalyst in the internal space to produce the corresponding unsaturated nitrile, wherein when in the internal space, a space where an existing amount of the catalyst per unit volume is 150 kg/m3 or more is defined as a dense zone and a space where an existing amount of the catalyst per unit volume is less than 150 kg/m3 is defined as a sparse zone in the reaction step, a gas residence time in the sparse zone is 5 to 50 sec.
    Type: Grant
    Filed: June 8, 2018
    Date of Patent: May 5, 2020
    Assignee: ASAHI KASEI KABUSHIKI KAISHA
    Inventors: Sho Tamura, Dai Nagata
  • Publication number: 20200087251
    Abstract: A process for producing unsaturated nitrile, using a fluidized bed reactor and comprising a reaction step of subjecting hydrocarbon to a vapor phase catalytic ammoxidation reaction in the presence of a catalyst to produce the corresponding unsaturated nitrile, wherein when an internal space of the reactor is divided into two spaces of an upper space occupying a space from an upper end of an inlet of a cyclone to an upper end of the internal space and a lower space occupying a space below the upper end of the inlet of the cyclone and ranging to a dispersion plate, a ratio of an existing amount of the catalyst in the upper space to an existing amount of the catalyst in the lower space is 0.05 to 0.45 in the reaction step.
    Type: Application
    Filed: May 21, 2018
    Publication date: March 19, 2020
    Applicant: ASAHI KASEI KABUSHIKI KAISHA
    Inventors: Sho TAMURA, Dai NAGATA
  • Publication number: 20190262800
    Abstract: The present invention provides a method for producing an oxide catalyst containing antimony, comprising a step (A) of obtaining the oxide catalyst using antimony particles containing a diantimony trioxide as a source of the antimony, wherein an abundance of a pentavalent antimony in a surface layer of the antimony particle to be measured in XPS analysis is less than 70 atom %, and the antimony particle has an average particle size of 1.2 ?m or less.
    Type: Application
    Filed: August 8, 2017
    Publication date: August 29, 2019
    Applicant: ASAHI KASEI KABUSHIKI KAISHA
    Inventors: Dai NAGATA, Satoshi MIIKE
  • Publication number: 20190225576
    Abstract: A process for producing unsaturated nitrile, using a fluidized bed reactor having an internal space having a catalyst capable of being fluidized therein, a feed opening to feed a starting material gas comprising hydrocarbon to the internal space, and a discharge port to discharge a reaction product gas from the internal space, the process comprising a reaction step of subjecting the hydrocarbon to a vapor phase catalytic ammoxidation reaction in the presence of the catalyst in the internal space to produce the corresponding unsaturated nitrile, wherein when in the internal space, a space where an existing amount of the catalyst per unit volume is 150 kg/m3 or more is defined as a dense zone and a space where an existing amount of the catalyst per unit volume is less than 150 kg/m3 is defined as a sparse zone in the reaction step, a gas residence time in the sparse zone is 5 to 50 sec.
    Type: Application
    Filed: June 8, 2018
    Publication date: July 25, 2019
    Applicant: ASAHI KASEI KABUSHIKI KAISHA
    Inventors: Sho TAMURA, Dai NAGATA
  • Publication number: 20180117565
    Abstract: The present invention provides a method for producing a catalyst to be used for a gas-phase catalytic ammoxidation reaction of propane, the method comprising a preparation step of dissolving or dispersing a raw material to thereby obtain a prepared raw material liquid, a first drying step of drying the prepared raw material liquid to thereby obtain a dried material, a calcination step of calcining the dried material to thereby obtain a composite oxide having a predetermined composition, an impregnation step of impregnating the composite oxide with a solution containing at least one specific element selected from the group consisting of tungsten, molybdenum, tellurium, niobium, vanadium, boron, bismuth, manganese, iron, antimony, phosphorus and rare earth elements to thereby obtain an impregnated composite oxide, and a second drying step of drying the impregnated composite oxide, wherein at least one of the impregnation step o and the second drying step is a step of impregnating the composite oxide or drying t
    Type: Application
    Filed: March 24, 2016
    Publication date: May 3, 2018
    Applicant: Asahi Kasei Kabushiki Kaisha
    Inventors: Sho TAMURA, Dai NAGATA