Abstract: A system for preheating batch materials includes a preheater, a charger, a first temperature sensor, a second temperature sensor, a valve, and a charger temperature controller. A first recirculation duct provides exhaust fluids from the charger to a second recirculation duct coupled to an inlet of the preheater. The first temperature sensor is configured to generate a first temperature signal indicative of a first temperature of fluids within the second recirculation duct and the second temperature sensor is configured to generate a second temperature signal indicative of a second temperature of the fluids within the second recirculation duct upstream of where the first temperature is obtained. The valve is configured to control an amount of fluid in the second recirculation duct that is diverted to the charger and the charger temperature controller is configured to control the valve responsive to the first and second temperatures.

Abstract: A system for preheating batch materials includes a preheater, a charger, a first temperature sensor, a second temperature sensor, a valve, and a charger temperature controller. A first recirculation duct provides exhaust fluids from the charger to a second recirculation duct coupled to an inlet of the preheater. The first temperature sensor is configured to generate a first temperature signal indicative of a first temperature of fluids within the second recirculation duct and the second temperature sensor is configured to generate a second temperature signal indicative of a second temperature of the fluids within the second recirculation duct upstream of where the first temperature is obtained. The valve is configured to control an amount of fluid in the second recirculation duct that is diverted to the charger and the charger temperature controller is configured to control the valve responsive to the first and second temperatures.

Abstract: A system for preheating batch materials in a glass melting furnace includes a preheater having an outlet through which fluid is exhausted and an inlet that receives fluids exhausted from the furnace and recirculated from the preheater outlet. In one embodiment, a cyclonic separator has an inlet in communication with the preheater outlet and an outlet in fluid communication with a fan. A controller controls the speed of the fan responsive to a drop in pressure between the separator inlet and outlet and a temperature at the separator outlet. In other embodiments, controllers control valves that (i) control the amount of fluids exhausted from the preheater that are delivered to a flue and recirculated to the preheater or (ii) control the amount of fluids diverted to charger for the furnace, in response to temperatures in a duct coupled to the preheater inlet.

Abstract: A system for preheating batch materials in a glass melting furnace includes: a preheater configured to receive unheated batch materials and to deliver heated batch materials, the preheater including an outlet configured to exhaust fluid from the preheater and an inlet configured to receive exhaust fluid from the glass melting furnace and exhaust fluid recirculated from the outlet of the preheater; a fan configured to provide ambient air to a furnace flue; a valve configured to control an amount of the ambient air to the furnace flue; a temperature sensor configured to sense temperature of exhaust gases in the furnace flue; and a temperature controller configured to control the valve and the fan responsive to the temperature sensed by the temperature sensor.

Abstract: A system for preheating batch materials in a glass melting furnace includes a preheater having an outlet through which fluid is exhausted and an inlet that receives fluids exhausted from the furnace and recirculated from the preheater outlet. In one embodiment, a cyclonic separator has an inlet in communication with the preheater outlet and an outlet in fluid communication with a fan. A controller controls the speed of the fan responsive to a drop in pressure between the separator inlet and outlet and a temperature at the separator outlet. In other embodiments, controllers control valves that (i) control the amount of fluids exhausted from the preheater that are delivered to a flue and recirculated to the preheater or (ii) control the amount of fluids diverted to charger for the furnace, in response to temperatures in a duct coupled to the preheater inlet.

Abstract: An apparatus for manufacturing glass includes radially inner and outer flaw channels physically separated from each other by a common wall that allows heat transfer to occur between molten glass flowing through the outer flow channel and molten glass flowing in the opposite direction through the inner flow channel.

Abstract: A system for preheating batch materials in a glass melting furnace includes a preheater having an outlet through which fluid is exhausted and an inlet that receives fluids exhausted from the furnace and recirculated from the preheater outlet. In one embodiment, a cyclonic separator has an inlet in communication with the preheater outlet and an outlet in fluid communication with a fan. A controller controls the speed of the fan responsive to a drop in pressure between the separator inlet and outlet and a temperature at the separator outlet. In other embodiments, controllers control valves that (i) control the amount of fluids exhausted from the preheater that are delivered to a flue and recirculated to the preheater or (ii) control the amount of fluids diverted to charger for the furnace, in response to temperatures in a duct coupled to the preheater inlet.

Abstract: A system for preheating batch materials in a glass melting furnace includes a preheater having an outlet through which fluid is exhausted and an inlet that receives fluids exhausted from the furnace and recirculated from the preheater outlet. In one embodiment, a cyclonic separator has an inlet in communication with the preheater outlet and an outlet in fluid communication with a fan. A controller controls the speed of the fan responsive to a drop in pressure between the separator inlet and outlet and a temperature at the separator outlet. In other embodiments, controllers control valves that (i) control the amount of fluids exhausted from the preheater that are delivered to a flue and recirculated to the preheater or (ii) control the amount of fluids diverted to charger for the furnace, in response to temperatures in a duct coupled to the preheater inlet.

Abstract: An apparatus for manufacturing glass includes radially inner and outer flaw channels physically separated from each other by a common wall that allows heat transfer to occur between molten glass flawing through the outer flow Channel and molten glass flowing in the opposite direction through the inner flow channel.

Abstract: Systems and methods are provided for controlling temperature in a glass forehearth. In one implementation, a system includes at least one burner disposed in said forehearth, a manifold coupled to said burner, a combustion fuel supply coupled to said burner, a combustion air blower for delivering ambient air under pressure to said manifold, and a controller coupled to said burner for controlling operation of said burner. The system may include a temperature sensor operatively coupled downstream of the blower for providing to the controller a temperature signal indicative of temperature of air delivered to the manifold by the blower. The controller may be responsive to the temperature signal for controlling operation of the burner as a function of current temperature of air fed to the manifold. Operation of the burner may also be controlled as a function of an average air temperature over a preceding time duration.

Abstract: Systems and methods are provided for controlling temperature in a glass forehearth. In one implementation, a system includes at least one burner disposed in said forehearth, a manifold coupled to said burner, a combustion fuel supply coupled to said burner, a combustion air blower for delivering ambient air under pressure to said manifold, and a controller coupled to said burner for controlling operation of said burner. The system may include a temperature sensor operatively coupled downstream of the blower for providing to the controller a temperature signal indicative of temperature of air delivered to the manifold by the blower. The controller may be responsive to the temperature signal for controlling operation of the burner as a function of current temperature of air fed to the manifold. Operation of the burner may also be controlled as a function of an average air temperature over a preceding time duration.

Abstract: Systems and methods are provided for controlling temperature in a glass forehearth. In one implementation, a system includes at least one burner disposed in said forehearth, a manifold coupled to said burner, a combustion fuel supply coupled to said burner, a combustion air blower for delivering ambient air under pressure to said manifold, and a controller coupled to said burner for controlling operation of said burner. The system may include a temperature sensor operatively coupled downstream of the blower for providing to the controller a temperature signal indicative of temperature of air delivered to the manifold by the blower. The controller may be responsive to the temperature signal for controlling operation of the burner as a function of current temperature of air fed to the manifold. Operation of the burner may also be controlled as a function of an average air temperature over a preceding time duration.

Abstract: Systems and methods are provided for controlling temperature in a glass forehearth. In one implementation, a system includes at least one burner disposed in said forehearth, a manifold coupled to said burner, a combustion fuel supply coupled to said burner, a combustion air blower for delivering ambient air under pressure to said manifold, and a controller coupled to said burner for controlling operation of said burner. The system may include a temperature sensor operatively coupled downstream of the blower for providing to the controller a temperature signal indicative of temperature of air delivered to the manifold by the blower. The controller may be responsive to the temperature signal for controlling operation of the burner as a function of current temperature of air fed to the manifold. Operation of the burner may also be controlled as a function of an average air temperature over a preceding time duration.