Patents by Inventor Daniel L. Dermody

Daniel L. Dermody has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12134213
    Abstract: The present disclosure provides a process. The process includes providing a blend containing (A) a first powder including (i) a polyolefin having a density from 0.860 g/cc to 0.910 g/cc, and a melt index from 1.5 g/10 min to 1,000 g/10 min; (ii) from 1 wt % to 15 wt % of a dispersant selected from an acrylic dispersant, a poloxamer, and combinations thereof; and (iii) optionally, a polyolefin wax, the first powder having a mean volume average particle size from 1 ?m to 300 ?m; and (B) a second powder including an ethylene/?-olefin copolymer having (i) a density from 0.920 g/cc to 0.955 g/cc; and (ii) a melt index from 1.0 g/10 min to 15 g/10 min, the second powder having a mean volume average particle size from 325 ?m to 4,000 ?m; and rotational molding the blend to form a rotational molded article.
    Type: Grant
    Filed: March 15, 2019
    Date of Patent: November 5, 2024
    Assignee: Dow Global Technologies LLC
    Inventors: Russell T. Cooper, Kumar N. Sanketh, Yi Fan, Matthew Bishop, Craig F. Gorin, Daniel L Dermody
  • Publication number: 20240352302
    Abstract: A drag reducing agent that includes a polymer composed of one or more C6-C14 ?-olefin monomers, which polymer comprises a residual amount of zirconium and has an absolute weight average molecular weight (Mw(Abs)) greater than 1,300,000 g/mol and a Mw(Abs)/Mn(Abs) from 1.3 to 3.0, and that includes a liquid carrier that includes at least water.
    Type: Application
    Filed: November 21, 2022
    Publication date: October 24, 2024
    Inventors: David Koenigs, Larisa Mae Q. Reyes, Edward K. Nyutu, Daniel L. Dermody, David L. Malotky, Pritish M. Kamat, George J. Frycek
  • Patent number: 11746195
    Abstract: The present disclosure provides a process including providing a polyolefin aqueous dispersion having (50) to (90) wt % solids content of dispersion, the polyolefin aqueous dispersion containing solid particles containing a polyolefin including an ethylene-based polymer having a melting temperature from greater than (115)° C. to (140)° C., polyolefin wax, acrylic dispersant; and an aqueous phase including excess acrylic dispersant; adding diluting water to form a diluted polyolefin aqueous dispersion having (5) to less than (50) wt % solids content; collecting the solid particles; washing the solid particles with a washing agent to remove the excess acrylic dispersant; and removing the washing agent to form a powder having a mean volume average particle size from (10) to (300) ?m, a sphericity from (0.92) to (1.0), a particle size distribution from (1) to less than (2), a particle density from (98)% to (100)%, and a flow rate in a large funnel from (1) to (5) seconds.
    Type: Grant
    Filed: October 22, 2018
    Date of Patent: September 5, 2023
    Inventors: Craig F. Gorin, Sanjib Biswas, Yi Fan, Thomas L. Tomczak, Daniel L. Dermody, Harpreet Singh
  • Publication number: 20230272180
    Abstract: A method for reducing an amount of a contaminant in a thermoplastic polymer comprising shearing a combination comprising a contaminated thermoplastic polymer in melt form, water, and a dispersing agent where the shearing causes a portion of the contaminant to be removed from the contaminated thermoplastic polymer (e.g. moved into an aqueous phase with the water or into another separate phase from the water and the polymer), and after shearing, separating the thermoplastic from the aqueous phase to recover thermoplastic polymer.
    Type: Application
    Filed: July 6, 2021
    Publication date: August 31, 2023
    Inventors: Craig F. GORIN, David L. MALOTKY, Daniel L. DERMODY, Christopher J. TUCKER, Jin WANG, Anurima SINGH, Jill M. MARTIN, Thomas TOMCZAK, Hari KATEPALLI
  • Patent number: 11718934
    Abstract: A method of preparing a resin infused random fiber mat including the step of forming a liquid dispersion mat of polymeric resin and fiber on a porous substrate.
    Type: Grant
    Filed: February 14, 2018
    Date of Patent: August 8, 2023
    Assignee: Dow Global Technologies LLC
    Inventors: Craig F. Gorin, Manesh Nadupparambil Sekharan, Jason A. Reese, Amit K. Chaudhary, Daniel L. Dermody, Kevin J. Bouck, Rebekah K. Feist, Thomas J. Parsons, David H. Bank
  • Patent number: 11713431
    Abstract: A continuous process for producing a polyurea concentrate or powder. The process includes combing at least one amine and an isocayante in the presence of a liquid diluent or a base oil in a rotor stator mixer. The concentrate comprises a polyurea in a base oil wherein the concentration of from about 20 weight percent to about 50, or 40 or 35 or 30 weight percent of polyurea based on total weight of grease thickener. The powder has particle size of 2 to 400 microns. This concentrate or powder can then be formulated by grease manufacturers to the desired final properties without the need for handling of the isocyanate and amine raw materials.
    Type: Grant
    Filed: May 11, 2022
    Date of Patent: August 1, 2023
    Assignee: DOW GLOBAL TECHNOLOGIES LLC
    Inventors: Zhe Jia, John B. Cuthbert, David L. Malotky, Stacey A. Saba, Bruce D. Hook, Nathan Wilmot, Daniel L. Dermody
  • Patent number: 11708501
    Abstract: An aqueous ionomer dispersion, and method of manufacturing thereof, comprising an ionomer composition and water, wherein the ionomer composition comprises: a) at least 20 wt. %, based on the total weight percent of the ionomer composition, of an ionomer; and b) up to 80 wt. %, based on the total weight percent of the ionomer composition, of a polyolefin.
    Type: Grant
    Filed: December 17, 2019
    Date of Patent: July 25, 2023
    Assignee: Dow Global Technologies LLC
    Inventors: Robert S. Moglia, Stacey A. Saba, Hari Katepalli, Matthew J. Crimmins, Jessica Ye Huang, James Richard De Garavilla, Richard Tien Hua Chou, Barry Alan Morris, Daniel L. Dermody, Kyle Anderson
  • Publication number: 20230170536
    Abstract: The present disclosure provides an electrochemical cell. In an embodiment, the electrochemical cell includes a separator disposed between an optional anode and an optional cathode. The separator includes (A) a porous substrate and (B) a porous coating layer on the substrate. The porous substrate (A) is composed of an olefin-based polymer having a melting point, Tm, greater than 130° C. The porous coating layer (B) has a melting temperature from 80° C. to 110° C. The porous coating layer (B) is composed of a plurality of microparticles, and an optional binding agent. The microparticles have an average particle size from 0.3 microns to 1.5 microns. The microparticles are composed of (i) an ethylene-based polymer, having (a) a density from 0.90 g/cc to less than 0.94 g/cc, (b) a Tm from 90° C. to 120° C., (c) a melt index from 30 g/10 min to 600 g/10 min. The microparticles also include (ii) a dispersant composed of a C14-C40 aliphatic fatty acid.
    Type: Application
    Filed: April 29, 2020
    Publication date: June 1, 2023
    Inventors: Peng Gao, David L. Malotky, Yunlong Guo, Daniel L. Dermody, Haiyang Yu, Wanfu Ma
  • Patent number: 11518842
    Abstract: Recovery times and/or airflow of flexible polyurethane foam is increased by including certain tackifiers in the foam formulation. The tackifiers are formed into an emulsion that includes a polyether containing oxyethylene groups, a nonionic surfactant and certain fumed silica, carbon black or talc particles.
    Type: Grant
    Filed: March 8, 2019
    Date of Patent: December 6, 2022
    Assignee: Dow Global Technologies LLC
    Inventors: Kaoru Aou, Qinghao Meng, Daniel L. Dermody, Hari Katepalli, William J. Harris, An Kaga, Kathleen Barnes, Colin Li Pi Shan
  • Patent number: 11426924
    Abstract: An additive manufactured article is comprised of at least two adhered layers of extrudates (120) comprised of a thermoset material having therein a phase change material, wherein the phase change material undergoes a phase change at a temperature less than where the thermoset material decomposes. The article may be made by dispensing a mixture comprised of an organic reactive material and phase change material forming extrudates that are 3D printed into an article having multiple layers of extrudates bound together and then allowing the organic reactive material to react forming a thermoset material having therein the phase change material to form the additive manufactured article. The shape of the article may be changed by heating to a temperature above the temperature where the phase change material undergoes a phase change while applying a force and then cooling below the phase change temperature.
    Type: Grant
    Filed: June 26, 2017
    Date of Patent: August 30, 2022
    Assignee: Dow Global Technologies LLC
    Inventors: Craig F. Gorin, Aleksander J. Pyzik, Sanjay C. Solanki, Sharon Allen, Daniel P. Sophiea, Niranjan Malvadkar, Daniel L. Dermody
  • Publication number: 20220267695
    Abstract: A continuous process for producing a polyurea concentrate or powder. The process includes combing at least one amine and an isocayante in the presence of a liquid diluent or a base oil in a rotor stator mixer. The concentrate comprises a polyurea in a base oil wherein the concentration of from about 20 weight percent to about 50, or 40 or 35 or 30 weight percent of polyurea based on total weight of grease thickener. The powder has particle size of 2 to 400 microns. This concentrate or powder can then be formulated by grease manufacturers to the desired final properties without the need for handling of the isocyanate and amine raw materials.
    Type: Application
    Filed: May 11, 2022
    Publication date: August 25, 2022
    Inventors: Zhe Jia, John B. CUTHBERT, David L. MALOTKY, Stacey A. SABA, Bruce D. HOOK, Nathan WILMOT, Daniel L. DERMODY
  • Patent number: 11359157
    Abstract: A continuous process for producing a polyurea concentrate or powder. The process includes combing at least one amine and an isocyanate in the presence of a liquid diluent or a base oil in a rotor stator mixer. The concentrate comprises a polyurea in a base oil wherein the concentration of from about 20 weight percent to about 50, or 40 or 35 or 30 weight percent of polyurea based on total weight of grease thickener. The powder has particle size of 2 to 400 microns. This concentrate or powder can then be formulated by grease manufacturers to the desired final properties without the need for handling of the isocyanate and amine raw materials.
    Type: Grant
    Filed: June 27, 2019
    Date of Patent: June 14, 2022
    Assignee: DOW GLOBAL TECHNOLOGIES LLC
    Inventors: Zhe Jia, John B. Cuthbert, David L. Malotky, Stacey A. Saba, Bruce D. Hook, Nathan Wilmot, Daniel L. Dermody
  • Patent number: 11312809
    Abstract: Recovery times and/or airflow of flexible polyurethane foam is increased by including certain tackifiers in the foam formulation. The tackifiers are characterized in being incompatible with polyol or polyol mixture used to make the foam, having a viscosity of at least 5,000 centipoise at 25 #C and having a glass transition temperature of at most 20 #C. The tackifier is pre-blended with certain monols to form a lower-viscosity blend that is combined with one or more other polyols and a polyisocyanate to form a reaction mixture for producing a polyurethane foam.
    Type: Grant
    Filed: March 8, 2019
    Date of Patent: April 26, 2022
    Assignee: Dow Global Technologies LLC
    Inventors: Qinghao Meng, Meagan Broadway, Kaoru Aou, William J. Harris, Felipe A. Donate, Daniel L. Dermody, Christopher Thiede, Van M. Delk, Jr., Helge Braun, Yin Tang, Adam L. Grzesiak
  • Publication number: 20210395540
    Abstract: An aqueous ionomer dispersion, and method of manufacturing thereof, comprising an ionomer composition and water, wherein the ionomer composition comprises: a) at least 20 wt. %, based on the total weight percent of the ionomer composition, of an ionomer; and b) up to 80 wt. %, based on the total weight percent of the ionomer composition, of a polyolefin.
    Type: Application
    Filed: December 17, 2019
    Publication date: December 23, 2021
    Inventors: Robert S. Moglia, Stacey A. Saba, Hari Katepalli, Matthew J. Crimmins, Jessica Ye Huang, James Richard De Garavilla, Richard Tien Hua Chou, Barry Alan Morris, Daniel L. Dermody, Kyle Anderson
  • Publication number: 20210324289
    Abstract: A continuous process for producing a polyurea concentrate or powder. The process includes combing at least one amine and an isocayante in the presence of a liquid diluent or a base oil in a rotor stator mixer. The concentrate comprises a polyurea in a base oil wherein the concentration of from about 20 weight percent to about 50, or 40 or 35 or 30 weight percent of polyurea based on total weight of grease thickener. The powder has particle size of 2 to 400 microns.
    Type: Application
    Filed: June 27, 2019
    Publication date: October 21, 2021
    Inventors: Zhe JIA, John B. CUTHBERT, David L. MALOTKY, Stacey A. SABA, Bruce D. HOOK, Nathan WILMOT, Daniel L. DERMODY
  • Publication number: 20210299948
    Abstract: A method of fused filament fabrication (FFF) additive manufacturing comprises employing a thermoplastic blend comprised of high density polyethylene and a second thermoplastic polymer, wherein the second polymer is a low density polyethylene (LDPE), functionalized polyolefin or combination thereof and the amount of high density polyethylene to the amount of second thermoplastic polymer by weight is a ratio from 1.5/1 to 20/1. LDPE means a polyethylene that have been radically polymerized at high pressure. The method allows for the additive manufacturing article that retains the desirable mechanical properties of HDPE without experiencing the problems inherent in FFF printing of HDPE or use of solid fillers. In a particular embodiment, the additive manufactured article has a continuous phase and the second thermoplastic polymer is present as a discontinuous phase within the additive article manufactured article and the filament used to make the article.
    Type: Application
    Filed: July 12, 2019
    Publication date: September 30, 2021
    Inventors: Craig F. Gorin, Sanjib Biswas, Sharon Allen, Scott T. Matteucci, Daniel L. Dermody, Harpreet Singh, Aleksander J. Pyzik
  • Patent number: 11000972
    Abstract: The present disclosure provides a process. The process includes (i) melt blending, in an extruder, (a) a polyolefin phase and (b) an aqueous phase in the presence of (c) at least one dispersant selected from an acrylic dispersant, a poloxamer dispersant, and combinations thereof; (ii) producing an interfacial tension from 0.1 dynes/cm to 25 dynes/cm; (iii) forming a polyolefin aqueous dispersion having from 25 wt % to 90 wt % solids content of dispersion; and (iv) removing the water from the polyolefin aqueous dispersion to form a powder. The powder has a mean volume average particle size from 10 ?m to 300 ?m, a sphericity from 0.92 to 1.0, a particle size distribution from 1 to less than 2, and a particle density from 98% to 100%.
    Type: Grant
    Filed: October 22, 2018
    Date of Patent: May 11, 2021
    Assignees: Dow Global Technologies LLC, Rohm and Haas Company
    Inventors: Craig F. Gorin, Sanjib Biswas, Manesh Nadupparambil Sekharan, Thomas L. Tomczak, Robert S. Moglia, Daniel L. Dermody, Harpreet Singh, Bryan L. McCulloch
  • Publication number: 20210115202
    Abstract: A method of preparing a resin infused random fiber mat including the step of forming a liquid dispersion mat of polymeric resin and fiber on a porous substrate.
    Type: Application
    Filed: February 14, 2018
    Publication date: April 22, 2021
    Inventors: Craig F. Gorin, Manesh Nadupparambil Sekharan, Jason A. Reese, Amit K. Chaudhary, Daniel L. Dermody, Kevin J. Bouck, Rebekah K. Feist, Thomas J. Parsons, David H. Bank
  • Publication number: 20210061941
    Abstract: Recovery times and/or airflow of flexible polyurethane foam is increased by including certain tackifiers in the foam formulation. The tackifiers are characterized in being incompatible with polyol or polyol mixture used to make the foam, having a viscosity of at least 5,000 centipoise at 25#C and having a glass transition temperature of at most 20#C. The tackifier is pre-blended with certain monols to form a lower-viscosity blend that is combined with one or more other polyols and a polyisocyanate to form a reaction mixture for producing a polyurethane foam.
    Type: Application
    Filed: March 8, 2019
    Publication date: March 4, 2021
    Applicant: Dow Global Technologies LLC
    Inventors: Qinghao MENG, Meagan BROADWAY, Kaoru AOU, William J. HARRIS, Felipe A. DONATE, Daniel L. DERMODY, Christopher P. DONATE, Van M. DELK, JR., Helge BRAUN
  • Publication number: 20210031414
    Abstract: The present disclosure provides a process. The process includes providing a blend containing (A) a first powder including (i) a polyolefin having a density from 0.860 g/cc to 0.910 g/cc, and a melt index from 1.5 g/10 min to 1,000 g/10 min; (ii) from 1 wt % to 15 wt % of a dispersant selected from an acrylic dispersant, a poloxamer, and combinations thereof; and (iii) optionally, a polyolefin wax, the first powder having a mean volume average particle size from 1 ?m to 300 ?m; and (B) a second powder including an ethylene/?-olefin copolymer having (i) a density from 0.920 g/cc to 0.955 g/cc; and (ii) a melt index from 1.0 g/10 min to 15 g/10 min, the second powder having a mean volume average particle size from 325 ?m to 4,000 ?m; and rotational molding the blend to form a rotational molded article.
    Type: Application
    Filed: March 15, 2019
    Publication date: February 4, 2021
    Inventors: Russell T. Cooper, Kumar N. Sanketh, Yi Fan, Matthew Bishop, Craig F. Gorin, Daniel L. Dermody