Patents by Inventor David Gregory Calley

David Gregory Calley has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9261078
    Abstract: Control features for a wind turbine that control the turbine over a range of wind speeds and under triggering conditions with reduced noise, cost, and reliability issues associated with other such controls. Control is accomplished via control electronics, which adjust the torque produced by the electrical output generation device (e.g., alternator) within the wind turbine. During normal operation, torque is adjusted for optimum aerodynamic performance and maximum output of power. In winds above rated power, the control circuit regulates torque to lower aerodynamic performance, as necessary to maintain desired power level output. In triggering conditions, such as during simultaneous control circuit failure and loss of some portion of the electrical output generation device in extreme winds, wind turbine control is accomplished by increasing torque (e.g., via a separate controller) from the electrical output generation device via shorting of windings, so as to cause retardation of blade rotation.
    Type: Grant
    Filed: January 30, 2014
    Date of Patent: February 16, 2016
    Assignee: XZERES CORP.
    Inventor: David Gregory Calley
  • Publication number: 20140145441
    Abstract: Control features for a wind turbine that control the turbine over a range of wind speeds and under triggering conditions with reduced noise, cost, and reliability issues associated with other such controls. Control is accomplished via control electronics, which adjust the torque produced by the electrical output generation device (e.g., alternator) within the wind turbine. During normal operation, torque is adjusted for optimum aerodynamic performance and maximum output of power. In winds above rated power, the control circuit regulates torque to lower aerodynamic performance, as necessary to maintain desired power level output. In triggering conditions, such as during simultaneous control circuit failure and loss of some portion of the electrical output generation device in extreme winds, wind turbine control is accomplished by increasing torque (e.g., via a separate controller) from the electrical output generation device via shorting of windings, so as to cause retardation of blade rotation.
    Type: Application
    Filed: January 30, 2014
    Publication date: May 29, 2014
    Applicant: RENEWABLE POWER RESOURCES, LLC
    Inventor: David Gregory Calley
  • Publication number: 20120326452
    Abstract: Control features for a wind turbine that control the turbine over a range of wind speeds and under triggering conditions with reduced noise, cost, and reliability issues associated with other such controls. Control is accomplished via control electronics, which adjust the torque produced by the electrical output generation device (e.g., alternator) within the wind turbine. During normal operation, torque is adjusted for optimum aerodynamic performance and maximum output of power. In winds above rated power, the control circuit regulates torque to lower aerodynamic performance, as necessary to maintain desired power level output. In triggering conditions, such as during simultaneous control circuit failure and loss of some portion of the electrical output generation device in extreme winds, wind turbine control is accomplished by increasing torque (e.g., via a separate controller) from the electrical output generation device via shorting of windings, so as to cause retardation of blade rotation.
    Type: Application
    Filed: July 16, 2012
    Publication date: December 27, 2012
    Applicant: SOUTHWEST WINDPOWER INC.
    Inventor: David Gregory Calley
  • Patent number: 8247914
    Abstract: Control features for a wind turbine that control the turbine over a range of wind speeds and under triggering conditions with reduced noise, cost, and reliability issues associated with other such controls. Control is accomplished via control electronics, which adjust the torque produced by the electrical output generation device (e.g., alternator) within the wind turbine. During normal operation, torque is adjusted for optimum aerodynamic performance and maximum output of power. In winds above rated power, the control circuit regulates torque to lower aerodynamic performance, as necessary to maintain desired power level output. In triggering conditions, such as during simultaneous control circuit failure and loss of some portion of the electrical output generation device in extreme winds, wind turbine control is accomplished by increasing torque (e.g., via a separate controller) from the electrical output generation device via shorting of windings, so as to cause retardation of blade rotation.
    Type: Grant
    Filed: July 2, 2009
    Date of Patent: August 21, 2012
    Assignee: Southwest Windpower, Inc.
    Inventor: David Gregory Calley
  • Publication number: 20110221298
    Abstract: Electrical output generating devices and driven electrical devices having tape wound core laminate rotor or stator elements. The tape wound core portions enhance magnetic flux and may be shaped and cut to receive magnet and/or flux conducting portions in corresponding stator or rotor portions of devices. The devices can include cooling features integral with the stator and/or rotor portions and superconducting elements. The tape wound core portions can be contained in housings and/or be impregnated with adhesive or other bonding so as to maintain shape and to protect the tape wound core portions during operation of the device. In some variations, the housings can include features for simplifying the adhesive/bonding process.
    Type: Application
    Filed: May 20, 2011
    Publication date: September 15, 2011
    Applicant: MOTOR EXCELLENCE, LLC
    Inventors: David Gregory Calley, Thomas Janecek
  • Patent number: 8018081
    Abstract: A variable voltage and frequency output wind turbine. Variations of the wind turbine include use of a slotless alternator to reduce alternator noise, a high power AC output to facilitate transmission of the output over extended distances, AC to DC converters and DC to AC converters, and sensors for systems and devices to receive the wind turbine output and to allow matching of the output to the receiving devices and system. Other features include a removable hatchcover for dissipating heat from components contained in the turbine or attached to the hatchcover, a swept blade design to reduce blade-produced noise, and power storage components for storing and intermittently using energy stored as a result of wind turbine power generation.
    Type: Grant
    Filed: July 17, 2006
    Date of Patent: September 13, 2011
    Assignee: Southwest Windpower, Inc.
    Inventor: David Gregory Calley
  • Patent number: 7973446
    Abstract: Electrical output generating devices and driven electrical devices having tape wound core laminate rotor or stator elements. The tape wound core portions enhance magnetic flux and may be shaped and cut to receive magnet and/or flux conducting portions in corresponding stator or rotor portions of devices. The devices can include cooling features integral with the stator and/or rotor portions and superconducting elements. The tape wound core portions can be contained in housings and/or be impregnated with adhesive or other bonding so as to maintain shape and to protect the tape wound core portions during operation of the device. In some variations, the housings can include features for simplifying the adhesive/bonding process.
    Type: Grant
    Filed: May 9, 2008
    Date of Patent: July 5, 2011
    Assignee: Motor Excellence, LLC
    Inventors: David Gregory Calley, Thomas Janecek
  • Patent number: 7876019
    Abstract: A device for generating electrical or mechanical output, comprising a stator coil, a stator assembly, a rotor coil, a rotor assembly rotational about an axis, the rotor assembly at least partially surrounding the rotor coil, rotator extensions capable of induced magnetization and extending from the rotator, each rotator extension having a rotor extension surface, wherein magnetic flux leakage between the rotator extension surfaces is prevented or reduced via permanent magnet elements located at the rotator extension surfaces. Stator and rotor may be reversed in operation.
    Type: Grant
    Filed: May 9, 2008
    Date of Patent: January 25, 2011
    Assignee: Motor Excellence, LLC
    Inventor: David Gregory Calley
  • Patent number: 7868511
    Abstract: Various devices for generating electrical or mechanical output, comprising a coil, a rotor assembly rotatable about an axis, the rotor comprising alternating magnet portion and flux conducting portions, each of the magnet portions having a first end with a first polarity and a second end with the opposite polarity and oriented along the periphery such that the first end of each magnet portion points toward the first end of the previous magnet portion and the second end of each magnet portion points toward the second end of the next magnet portion, a stator assembly having first and second sets of stator flux conductor extensions, each of the stator flux conductor extensions having a stator surface facing the rotor, wherein rotating the rotor assembly about the axis alternates the rotor assembly between a first and a second position, causing magnetic flux to flow. The stator and the rotor may be reversed in operation.
    Type: Grant
    Filed: May 9, 2008
    Date of Patent: January 11, 2011
    Assignee: Motor Excellence, LLC
    Inventor: David Gregory Calley
  • Publication number: 20100295410
    Abstract: An electrical machine comprises a rotor assembly comprising a first set and a second set of rotor extensions, and a stator assembly comprising a first set and a second set of stator extensions. Rotating the rotor assembly about an axis alternates the rotor assembly between a first position and a second position. In the first position, each of the first set of rotor extensions transfers flux to one of the first set of stator extensions, and each of the second set of rotor extensions transfers flux to one of the second set of stator extensions. In the second position, each of the first set of rotor extensions transfers flux to one of the second set of stator extensions, and each of the second set of rotor extensions transfers flux to one of the first set of stator extensions. The electrical machine is at least one of a transverse flux machine or a commutated flux machine.
    Type: Application
    Filed: July 30, 2010
    Publication date: November 25, 2010
    Applicant: MOTOR EXCELLENCE LLC.
    Inventor: David Gregory Calley
  • Patent number: 7800275
    Abstract: A device for generating electrical or mechanical output, comprising a rotor coil, a rotor assembly with an axis, and having rotator extensions, a stator coil, and a stator assembly, the stator assembly having two sets of stator flux conductor extensions, the rotator end of the stator flux conductor extension having a stator conductor surface and the interior ends of the first set of stator flux conductor extensions abutting the interior ends of the second stator flux conductor extensions at an abutting junction, wherein rotating the rotor assembly about the axis alternates the rotor assembly between a first and second position in which each of the rotor extension surfaces alternately face the stator conductor surfaces of the first and second set of stator flux conductor extensions. The first and second positions of the rotor assembly lead to the conduction of magnetic flux in the device in opposite paths in the stator assembly generating an output in an output coil.
    Type: Grant
    Filed: May 9, 2008
    Date of Patent: September 21, 2010
    Assignee: Motor Excellence, LLC
    Inventor: David Gregory Calley
  • Publication number: 20100166567
    Abstract: A variable voltage and frequency output wind turbine. Variations of the wind turbine include use of a slotless alternator to reduce alternator noise, a high power AC output to facilitate transmission of the output over extended distances, AC to DC converters and DC to AC converters, and sensors for systems and devices to receive the wind turbine output and to allow matching of the output to the receiving devices and system. Other features include a removable hatchcover for dissipating heat from components contained in the turbine or attached to the hatchcover, a swept blade design to reduce blade-produced noise, and power storage components for storing and intermittently using energy stored as a result of wind turbine power generation.
    Type: Application
    Filed: January 7, 2010
    Publication date: July 1, 2010
    Applicant: SOUTHWEST WINDPOWER, INC.
    Inventor: David Gregory CALLEY
  • Publication number: 20100007145
    Abstract: Control features for a wind turbine that control the turbine over a range of wind speeds and under triggering conditions with reduced noise, cost, and reliability issues associated with other such controls. Control is accomplished via control electronics, which adjust the torque produced by the electrical output generation device (e.g., alternator) within the wind turbine. During normal operation, torque is adjusted for optimum aerodynamic performance and maximum output of power. In winds above rated power, the control circuit regulates torque to lower aerodynamic performance, as necessary to maintain desired power level output. In triggering conditions, such as during simultaneous control circuit failure and loss of some portion of the electrical output generation device in extreme winds, wind turbine control is accomplished by increasing torque (e.g., via a separate controller) from the electrical output generation device via shorting of windings, so as to cause retardation of blade rotation.
    Type: Application
    Filed: July 2, 2009
    Publication date: January 14, 2010
    Applicant: Southwest Windpower Inc.
    Inventor: David Gregory CALLEY
  • Publication number: 20090206696
    Abstract: Various devices for generating electrical or mechanical output, comprising a coil, a rotor assembly rotatable about an axis, the rotor comprising alternating magnet portion and flux conducting portions, each of the magnet portions having a first end with a first polarity and a second end with the opposite polarity and oriented along the periphery such that the first end of each magnet portion points toward the first end of the previous magnet portion and the second end of each magnet portion points toward the second end of the next magnet portion, a stator assembly having first and second sets of stator flux conductor extensions, each of the stator flux conductor extensions having a stator surface facing the rotor, wherein rotating the rotor assembly about the axis alternates the rotor assembly between a first and a second position, causing magnetic flux to flow. The stator and the rotor may be reversed in operation.
    Type: Application
    Filed: May 9, 2008
    Publication date: August 20, 2009
    Inventor: David Gregory Calley
  • Publication number: 20090206693
    Abstract: Electrical output generating devices and driven electrical devices having tape wound core laminate rotor or stator elements. The tape wound core portions enhance magnetic flux and may be shaped and cut to receive magnet and/or flux conducting portions in corresponding stator or rotor portions of devices. The devices can include cooling features integral with the stator and/or rotor portions and superconducting elements. The tape wound core portions can be contained in housings and/or be impregnated with adhesive or other bonding so as to maintain shape and to protect the tape wound core portions during operation of the device. In some variations, the housings can include features for simplifying the adhesive/bonding process.
    Type: Application
    Filed: May 9, 2008
    Publication date: August 20, 2009
    Inventors: David Gregory Calley, Thomas Janecek
  • Patent number: 7573146
    Abstract: Control features for a wind turbine that control the turbine over a range of wind speeds and under triggering conditions with reduced noise, cost, and reliability issues associated with other such controls. Control is accomplished via control electronics, which adjust the torque produced by the electrical output generation device (e.g., alternator) within the wind turbine. During normal operation, torque is adjusted for optimum aerodynamic performance and maximum output of power. In winds above rated power, the control circuit regulates torque to lower aerodynamic performance, as necessary to maintain desired power level output. In triggering conditions, such as during simultaneous control circuit failure and loss of some portion of the electrical output generation device in extreme winds, wind turbine control is accomplished by increasing torque (e.g., via a separate controller) from the electrical output generation device via shorting of windings, so as to cause retardation of blade rotation.
    Type: Grant
    Filed: July 28, 2008
    Date of Patent: August 11, 2009
    Assignee: Southwest Windpower, Inc.
    Inventor: David Gregory Calley
  • Publication number: 20090160288
    Abstract: A device for generating electrical or mechanical output, comprising a rotor coil, a rotor assembly with an axis, and having rotator extensions, a stator coil, and a stator assembly, the stator assembly having two sets of stator flux conductor extensions, the rotator end of the stator flux conductor extension having a stator conductor surface and the interior ends of the first set of stator flux conductor extensions abutting the interior ends of the second stator flux conductor extensions at an abutting junction, wherein rotating the rotor assembly about the axis alternates the rotor assembly between a first and second position in which each of the rotor extension surfaces alternately face the stator conductor surfaces of the first and second set of stator flux conductor extensions. The first and second positions of the rotor assembly lead to the conduction of magnetic flux in the device in opposite paths in the stator assembly generating an output in an output coil.
    Type: Application
    Filed: May 9, 2008
    Publication date: June 25, 2009
    Inventor: David Gregory Calley
  • Publication number: 20090021022
    Abstract: Control features for a wind turbine that control the turbine over a range of wind speeds and under triggering conditions with reduced noise, cost, and reliability issues associated with other such controls. Control is accomplished via control electronics, which adjust the torque produced by the electrical output generation device (e.g., alternator) within the wind turbine. During normal operation, torque is adjusted for optimum aerodynamic performance and maximum output of power. In winds above rated power, the control circuit regulates torque to lower aerodynamic performance, as necessary to maintain desired power level output. In triggering conditions, such as during simultaneous control circuit failure and loss of some portion of the electrical output generation device in extreme winds, wind turbine control is accomplished by increasing torque (e.g., via a separate controller) from the electrical output generation device via shorting of windings, so as to cause retardation of blade rotation.
    Type: Application
    Filed: July 28, 2008
    Publication date: January 22, 2009
    Applicant: Southwest Windpower, Inc.
    Inventor: David Gregory CALLEY
  • Publication number: 20080309188
    Abstract: A device for generating electrical or mechanical output, comprising a stator coil, a stator assembly, a rotor coil, a rotor assembly rotational about an axis, the rotor assembly at least partially surrounding the rotor coil, rotator extensions capable of induced magnetization and extending from the rotator, each rotator extension having a rotor extension surface, wherein magnetic flux leakage between the rotator extension surfaces is prevented or reduced via permanent magnet elements located at the rotator extension surfaces. Stator and rotor may be reversed in operation.
    Type: Application
    Filed: May 9, 2008
    Publication date: December 18, 2008
    Inventor: David Gregory Calley
  • Patent number: 7420288
    Abstract: Control features for a wind turbine that control the turbine over a range of wind speeds and under triggering conditions with reduced noise, cost, and reliability issues associated with other such controls. Control is accomplished via control electronics, which adjust the torque produced by the electrical output generation device (e.g., alternator) within the wind turbine. During normal operation, torque is adjusted for optimum aerodynamic performance and maximum output of power. In winds above rated power, the control circuit regulates torque to lower aerodynamic performance, as necessary to maintain desired power level output. In triggering conditions, such as during simultaneous control circuit failure and loss of some portion of the electrical output generation device in extreme winds, wind turbine control is accomplished by increasing torque (e.g., via a separate controller) from the electrical output generation device via shorting of windings, so as to cause retardation of blade rotation.
    Type: Grant
    Filed: July 17, 2006
    Date of Patent: September 2, 2008
    Assignee: Southwest Windpower
    Inventor: David Gregory Calley