Abstract: A method of fabricating panels includes providing an insert having an interior portion with a top portion and a positioning stop opposite the top portion, and an exterior portion including a fastener hem. Further, the method includes placing the insert in a mold such that only the fastener hem and the positioning stop contact the mold and centering the insert in the mold with the top portion and the positioning stop. The method also includes filling the mold with a casting material such that the interior portion is submerged in the casting material including the top portion, but some of the positioning stop is not submerged in the casting material, curing the casting material to form a panel on the insert, and removing the panel form the mold.

Abstract: A housing has a bud portion abutting an elongated stem portion. The bud portion is to fit within an ear. The bud portion has a primary sound outlet at its far end that is to be inserted into an outer ear canal, and abuts the stem portion at its near end. A speaker driver is inside the bud portion. Electronic circuitry inside the housing includes a wireless communications interface to receive audio content over-the-air and in response provides an audio signal to the speaker driver. A rechargeable battery as a power source for the electronic circuitry is located inside a cavity of the stem portion. Other embodiments are also described and claimed.

Abstract: Active grille shutter. In an embodiment of a shutter system of the present disclosure, the shutter system comprises a plurality of moveable louvers, at least one lifter, the lifter including a lifter arm having a plurality of platforms and a plurality of spurs extending therefrom, a plurality of tensioners, and a drive mechanism connected to the lifter arm and structured to reversibly move the lifter arm and the plurality of platforms extending therefrom, wherein the movement of the lifter arm and platforms causes each louver to rotate about a pin extending therefrom, the pin adjacent and offset from the post.

Abstract: This disclosure relates to a hinge assembly for mounting a closure member or tailgate to a vehicle. It includes a hinge bracket and connector body for connection to one side of the tailgate. The connector body provides a fixed connection to the vehicle and enables the hinge bracket to rotate about a pivot axis, so that the tailgate rotates. Also included are a first torque rod having one end fixed to the connector body and an opposite, free end, and a second torque rod spaced from the first torque rod and pivot axis. The second torque rod has one end fixed to the hinge bracket and an opposite, free end. A connector device anchors the free ends of the torque rods together within the tailgate, so that the rods deflect when the tailgate is pivoted between its opened and closed positions to produce a biasing torque towards an opposite position.

Abstract: Active grille shutter. In an embodiment of a shutter system of the present disclosure, the shutter system comprises a plurality of moveable louvers, at least one lifter, the lifter including a lifter arm having a plurality of platforms and a plurality of spurs extending therefrom, a plurality of tensioners, and a drive mechanism connected to the lifter arm and structured to reversibly move the lifter arm and the plurality of platforms extending therefrom, wherein the movement of the lifter arm and platforms causes each louver to rotate about a pin extending therefrom, the pin adjacent and offset from the post.

Abstract: This disclosure relates to a hinge assembly for mounting a closure member or tailgate to a vehicle. It includes a hinge bracket and connector body for connection to one side of the tailgate. The connector body provides a fixed connection to the vehicle and enables the hinge bracket to rotate about a pivot axis, so that the tailgate rotates. Also included are a first torque rod having one end fixed to the connector body and an opposite, free end, and a second torque rod spaced from the first torque rod and pivot axis. The second torque rod has one end fixed to the hinge bracket and an opposite, free end. A connector device anchors the free ends of the torque rods together within the tailgate, so that the rods deflect when the tailgate is pivoted between its opened and closed positions to produce a biasing torque towards an opposite position.

Abstract: A diecast pocket plate or coupling member including a pocket with a machined surface layer or portion, a method for making the coupling member and an overrunning clutch assembly including the coupling member are provided. The member is formed as a unitary diecasting from a die-casting material in a die-casting process. The diecast member includes a coupling face having at least one pocket which is sized and shaped to receive and retain a locking member that moves in the pocket during an overrun condition of the assembly. The pocket is defined by a plurality of surface portions including an angled, slightly positive surface portion which is machined vertical or slightly negative to improve performance of the assembly during the overrun condition.

Abstract: A vehicle hood hinge assembly comprises a first hinge member; a second hinge member; a vehicle hood mount for connecting the vehicle hood member to the second hinge member, the vehicle hood mount being movably connected to the second hinge member for movement relative to the second hinge member between an operating position and an elevated position; a releasable lock for releasably locking the vehicle hood mount to the second hinge member in the operating position; a driving member movably connected to the first hinge member on the vehicle body; and an actuator for receiving an impact detection signal and, in response to the impact detection signal, configured to move the driving member so as to release the releasable lock and move vehicle hood mount from the operating position to the elevated position.

Abstract: A diecast pocket plate or member having a sacrificial surface layer or portion is provided. The member is formed as a unitary die-casting from a die-casting alloy strengthened by an alloying material in a die-casting process. The diecast member includes a coupling face having a pocket which is sized and shaped to receive and nominally retain a locking member that moves in the pocket during an overrun condition of an engageable coupling assembly. The diecast member also includes a relatively hard base portion including particles of the strengthening alloying material of the die-casting alloy. The diecast member further includes a plurality of surface portions which define the pocket. At least one generally vertical surface portion of the surface portions is soft relative to the hard base portion and is substantially devoid of the particles of the alloying material so that the at least one generally vertical surface portion wears or deforms (i.e.

Abstract: A hinge assembly that includes a first hinge member and a second hinge member for mounting to an external vehicle closure member and a vehicle body, a pivot pin, a first clamp member with a first clamp surface, and a second clamp member having a second clamp surface is provided. The pivot pin is pivotally connected to the first hinge member to provide pivotal movement of an external vehicle closure member about a horizontal pivot axis between a closed position and an open position. The first and second clamp members are configured to clamp a mounting portion of the second hinge member between the first and the second clamp surfaces. The mounting portion of the second hinge member has an opening therethrough for receiving the pivot pin and is oversized relative to the pivot pin to accommodate relative radial adjusting movement during installation.

Abstract: A diecast pocket plate or coupling member including a pocket with a machined surface layer or portion, a method for making the coupling member and an overrunning clutch assembly including the coupling member are provided. The member is formed as a unitary diecasting from a die-casting material in a die-casting process. The diecast member includes a coupling face having at least one pocket which is sized and shaped to receive and retain a locking member that moves in the pocket during an overrun condition of the assembly. The pocket is defined by a plurality of surface portions including an angled, slightly positive surface portion which is machined vertical or slightly negative to improve performance of the assembly during the overrun condition.

Abstract: An assembly to pivotally connect an external vehicle closure panel to a vehicle body includes a first hinge member that is constructed to be mounted to one of the external vehicle closure panel and the vehicle body, a second hinge member that is constructed to be mounted to the other of the external vehicle closure panel and the vehicle body, a shaft that is constructed to pivotally connect the first hinge member to the second hinge member, and a viscous rotary damper. The damper includes a cover, a rotor, and a viscous material. The shaft connects to the rotor such that rotation of the external vehicle closure panel between a closing position and an opening position causes relative motion between the rotor and the cover of the viscous damper to provide a resistance for controlling the velocity of the external vehicle closure member.

Abstract: A diecast pocket plate or member having a sacrificial surface layer or portion is provided. The member is formed as a unitary die-casting from a die-casting alloy strengthened by an alloying material in a die-casting process. The diecast member includes a coupling face having a pocket which is sized and shaped to receive and nominally retain a locking member that moves in the pocket during an overrun condition of an engageable coupling assembly. The diecast member also includes a relatively hard base portion including particles of the strengthening alloying material of the die-casting alloy. The diecast member further includes a plurality of surface portions which define the pocket. At least one generally vertical surface portion of the surface portions is soft relative to the hard base portion and is substantially devoid of the particles of the alloying material so that the at least one generally vertical surface portion wears or deforms (i.e.

Abstract: A hinge for use in a motor vehicle, including first and second members pivotably coupled to each other. First and second position retainers are coupled between the first member and the second member to releasably secure the second member in a first holding position relative to the first member. The first position retainer has a first holding portion and the second position retainer has a second holding portion such that one of the first and second position retainers is structured and arranged to move relative to the other of the first and second position retainers such that the first and second holding portions move into and out from a first holding position. The first and second holding portions are structured and arranged to be releasably secured to each other in the first holding position.

Abstract: An assembly to pivotally connect an external vehicle closure panel to a vehicle body includes a first hinge member that is constructed to be mounted to one of the external vehicle closure panel and the vehicle body, a second hinge member that is constructed to be mounted to the other of the external vehicle closure panel and the vehicle body, a shaft that is constructed to pivotally connect the first hinge member to the second hinge member, and a viscous rotary damper. The damper includes a cover, a rotor, and a viscous material. The shaft connects to the rotor such that rotation of the external vehicle closure panel between a closing position and an opening position causes relative motion between the rotor and the cover of the viscous damper to provide a resistance for controlling the velocity of the external vehicle closure member.

Abstract: An assembly to pivotally connect an external vehicle closure panel to a vehicle body includes a first hinge member that is constructed to be mounted to one of the external vehicle closure panel and the vehicle body, a second hinge member that is constructed to be mounted to the other of the external vehicle closure panel and the vehicle body, a shaft that is constructed to pivotally connect the first hinge member to the second hinge member, and a viscous rotary damper. The damper includes a cover, a rotor, and a viscous material. The shaft connects to the rotor such that rotation of the external vehicle closure panel between a closing position and an opening position causes relative motion between the rotor and the cover of the viscous damper to provide a resistance for controlling the velocity of the external vehicle closure member.

Abstract: The present invention provides a hinge for connecting a panel to a body for movement between open and closed positions. The hinge comprises a first bracket constructed to be mounted to one of the body and the panel in an installed position of the hinge, and a second bracket constructed to be mounted to the other of the body and the panel in the installed position of the hinge. At least one hinge pin pivotally connects the first and second brackets. An engaging member is provided on the first bracket, and a check arm is movably connected to the second bracket. The check arm has an engaging surface with at least one detent. The engaging surface is engaged with the engaging member. A spring seat is pivotally mounted to the hinge pin, and a spring has one end engaging the spring seat and the other end engaging the check arm so as to bias the check arm into engagement with the engaging member.

Abstract: An assembly to pivotally connect an external vehicle closure panel to a vehicle body includes a first hinge member that is constructed to be mounted to one of the external vehicle closure panel and the vehicle body, a second hinge member that is constructed to be mounted to the other of the external vehicle closure panel and the vehicle body, a shaft that is constructed to pivotally connect the first hinge member to the second hinge member, and a viscous rotary damper. The damper includes a cover, a rotor, and a viscous material. The shaft connects to the rotor such that rotation of the external vehicle closure panel between a closing position and an opening position causes relative motion between the rotor and the cover of the viscous damper to provide a resistance for controlling the velocity of the external vehicle closure member.

Abstract: Method for densifying a porous carbon preform (5). The method includes the steps of: (a) providing the apparatus (11); (b) charging the apparatus (11) with a plurality of stacks of annular porous carbon preforms (5), the preforms being separated from one another by spacers (15); (c) locating the charged apparatus (11) in a furnace at a temperature in the range of 950-1100° C. and a pressure in the range of 5-40 torr; and (d) circulating a natural gas reactant blended with up to 15% propane through the apparatus for a period of from 150 to 900 hours. Carbon-carbon composite preforms made by this method may be configured as aircraft landing system brake discs or racing car brake discs.

Abstract: The present invention provides a hinge for connecting a panel to a body for movement between open and closed positions. The hinge comprises a first bracket constructed to be mounted to one of the body and the panel in an installed position of the hinge, and a second bracket constructed to be mounted to the other of the body and the panel in the installed position of the hinge. At least one hinge pin pivotally connects the first and second brackets. An engaging member is provided on the first bracket, and a check arm is movably connected to the second bracket. The check arm has an engaging surface with at least one detent. The engaging surface is engaged with the engaging member. A spring seat is pivotally mounted to the hinge pin, and a spring has one end engaging the spring seat and the other end engaging the check arm so as to bias the check arm into engagement with the engaging member.