Patents by Inventor David William Crall

David William Crall has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230378827
    Abstract: An airgap cooling system (140) for an electric machine (100), the electric machine (100) including a rotor assembly (102) rotatably mounted within a stator assembly (120) and defining an airgap (130) therebetween, wherein the stator assembly (120) comprises a lamination stack (124). The airgap cooling system (140) includes a plurality of distribution passages (142) that extend through the lamination stack (124); a plurality of discharge passages (150) that extend between the plurality of distribution passages (142) and the airgap (130); a cooling manifold (160) defining an annular distribution plenum (164) in fluid communication with the plurality of distribution passages (142), wherein the cooling manifold (160) is configured for receiving a cooling fluid (144) and directing the cooling fluid (144) into the distribution plenum (164), through the distribution passage (142) and the discharge passage (150), and into the airgap (130).
    Type: Application
    Filed: December 21, 2022
    Publication date: November 23, 2023
    Inventors: Bugra Han Ertas, Joseph John Zierer, JR., Vandana Prabhakar Rallabandi, David Allan Torrey, David William Crall, Mohamed Osama, Adam Tomasz Pazinski, Arthur William Sibbach
  • Patent number: 11814174
    Abstract: An aircraft defining a longitudinal direction and a lateral direction is provided. The aircraft includes: a fuselage; an engine mounted at a location spaced from the fuselage of the aircraft, the engine comprising a plurality of rotor blades; and a fuselage shield attached to or formed integrally with the fuselage at a location in alignment with the plurality of rotor blades along the lateral direction, the fuselage shield comprising a first layer defining a first density and a second layer defining a second density, the first density being different than the second density.
    Type: Grant
    Filed: October 15, 2020
    Date of Patent: November 14, 2023
    Assignee: General Electric Company
    Inventors: David William Crall, Nicholas Joseph Kray, Douglas Duane Ward, Brandon Wayne Miller
  • Patent number: 11643969
    Abstract: Structures, such as compressor casings, for reducing a thermal gradient are provided. For example, a compressor case is split such that it includes first and second case segments. The first case segment extends over a first portion of the compressor case circumference and comprises a first inner structure, a first outer structure, and a first porous structure integrally formed as a monolithic component. The first porous structure is defined between the first inner structure and the first outer structure. The second case segment extends over a second portion of the compressor case circumference and comprises a second inner structure, a second outer structure, and a second porous structure integrally formed as a monolithic component. The second porous structure is defined between the second inner structure and the second outer structure. Methods of cooling structures such as compressor casings also are provided.
    Type: Grant
    Filed: April 16, 2021
    Date of Patent: May 9, 2023
    Assignee: General Electric Company
    Inventors: Vinod Shashikant Chaudhari, Bhaskar Nanda Mondal, David William Crall
  • Patent number: 11555449
    Abstract: The disclosure is towards an inlet cowl for a turbine engine including a surface defining an inlet with a flow path and a method towards controlling the airflow in the flow path. The inlet cowl further includes an inlet lip and inner and outer barrels. The inlet lip confronts the inner barrel at a junction defining a gap.
    Type: Grant
    Filed: November 3, 2020
    Date of Patent: January 17, 2023
    Assignee: GENERAL ELECTRIC COMPANY
    Inventors: Mustafa Dindar, Joseph Donofrio, Richard David Cedar, David William Crall
  • Publication number: 20230003129
    Abstract: Composite airfoils and methods for forming composite airfoils are provided. For example, a composite airfoil of a gas turbine engine comprises opposite pressure and suction sides extending radially along a span from a root to a tip, which define opposite radial extremities of the airfoil. The composite airfoil further comprises a body section and a tip section, which includes the tip, that each extend radially along the span. The composite airfoil is formed from a composite material comprising fibers disposed in a matrix material. The tip section has a tip fiber volume, and the body section has a body fiber volume that is greater than the tip fiber volume. Another composite airfoil comprises a tip cap applied over the tip that tapers from a first end to a second end such that each of the pressure and suction side walls of the tip cap narrows from a first thickness to a second thickness.
    Type: Application
    Filed: June 30, 2021
    Publication date: January 5, 2023
    Inventors: Nitesh Jain, Nicholas Joseph Kray, Daniel Edward Mollmann, David William Crall
  • Publication number: 20220333528
    Abstract: Structures, such as compressor casings, for reducing a thermal gradient are provided. For example, a compressor case is split such that it includes first and second case segments. The first case segment extends over a first portion of the compressor case circumference and comprises a first inner structure, a first outer structure, and a first porous structure integrally formed as a monolithic component. The first porous structure is defined between the first inner structure and the first outer structure. The second case segment extends over a second portion of the compressor case circumference and comprises a second inner structure, a second outer structure, and a second porous structure integrally formed as a monolithic component. The second porous structure is defined between the second inner structure and the second outer structure. Methods of cooling structures such as compressor casings also are provided.
    Type: Application
    Filed: April 16, 2021
    Publication date: October 20, 2022
    Inventors: Vinod Shashikant Chaudhari, Bhaskar Nanda Mondal, David William Crall
  • Patent number: 11434781
    Abstract: An airfoil defining a span extending between a root and a tip. The airfoil includes a frangible airfoil portion extending between a leading edge and a trailing edge and extending between the tip and a fusion line along the span. The frangible airfoil portion includes a first material defining a first modulus of elasticity and further defines an internal cavity. The airfoil includes a residual airfoil portion coupled to the frangible airfoil portion extending from the fusion line to the root along the span and including a second material defining a second modulus of elasticity greater than the first modulus of elasticity. The residual airfoil portion meets the frangible airfoil portion at the fusion line.
    Type: Grant
    Filed: October 16, 2018
    Date of Patent: September 6, 2022
    Assignee: General Electric Company
    Inventors: Nitesh Jain, David William Crall, Nicholas Joseph Kray, Daniel Edward Mollmann
  • Patent number: 11286782
    Abstract: An airfoil that includes an airfoil body having a root and a tip, and convex and concave sides that extend between a leading edge and a trailing edge. The airfoil also includes at least a first cladding element that is attached to the airfoil body. The first cladding element includes a first portion and a second portion. The second portion is configured to separate from the first portion when the first cladding element encounters a force of at least a predetermined amount.
    Type: Grant
    Filed: December 7, 2018
    Date of Patent: March 29, 2022
    Assignee: General Electric Company
    Inventors: Gregory Carl Gemeinhardt, Douglas Duane Ward, David William Crall, Nicholas Joseph Kray
  • Patent number: 11187156
    Abstract: A combustion engine includes a combustion section; a fuel delivery system for providing a fuel flow to the combustion section, the fuel delivery system including an oxygen reduction unit for reducing an oxygen content of the fuel flow; a thermal management system including a heat sink heat exchanger, the heat sink heat exchanger in thermal communication with the fuel delivery system at a location downstream of the oxygen reduction unit; and a control system including a sensor operable with the fuel delivery system for sensing data indicative of an operability of the oxygen reduction unit and a controller operable with the sensor, the controller configured to initiate a corrective action based on the data sensed by the sensor indicative of the operability of the oxygen reduction unit.
    Type: Grant
    Filed: November 21, 2017
    Date of Patent: November 30, 2021
    Assignee: General Electric Company
    Inventors: Daniel Alan Niergarth, Sridhar Adibhatla, Brandon Wayne Miller, David William Crall
  • Publication number: 20210339846
    Abstract: An aircraft defining a longitudinal direction and a lateral direction is provided. The aircraft includes a fuselage; an engine mounted at a location spaced from the fuselage of the aircraft, the engine comprising rotor blades; and at least one fuselage shield removably coupled to the fuselage at a location in alignment with the rotor blades along the lateral direction.
    Type: Application
    Filed: October 15, 2020
    Publication date: November 4, 2021
    Inventors: David William Crall, Nicholas Joseph Kray, Douglas Duane Ward, Brandon Wayne Miller
  • Publication number: 20210339867
    Abstract: An aircraft defining a longitudinal direction and a lateral direction is provided. The aircraft includes: a fuselage; an engine mounted at a location spaced from the fuselage of the aircraft, the engine comprising a plurality of rotor blades; and a fuselage shield attached to or formed integrally with the fuselage at a location in alignment with the plurality of rotor blades along the lateral direction, the fuselage shield comprising a first layer defining a first density and a second layer defining a second density, the first density being different than the second density.
    Type: Application
    Filed: October 15, 2020
    Publication date: November 4, 2021
    Inventors: David William Crall, Nicholas Joseph Kray, Douglas Duane Ward, Brandon Wayne Miller
  • Patent number: 11149584
    Abstract: Containment assemblies and methods for forming containment assemblies of gas turbine engines are provided. For example, a containment assembly comprises a containment case including a plurality of coated fibers. Each coated fiber comprises a fiber surrounded by a ceramic material such that the ceramic material coats the fiber. As another example, a containment assembly comprises an inner case and a containment case comprising a plurality of coated fibers. Each coated fiber comprises a fiber surrounded by a ceramic material such that the ceramic material coats the fiber. The containment case includes a greater proportion of the coated fibers at an inner surface of a layer of the containment case than at a location within the containment case that is radially outward from the inner surface. Methods for forming a containment assembly of a gas turbine engine are provided.
    Type: Grant
    Filed: October 7, 2019
    Date of Patent: October 19, 2021
    Assignee: General Electric Company
    Inventors: David William Crall, Nicholas Joseph Kray, Scott Roger Finn, Wendy Wenling Lin
  • Publication number: 20210231054
    Abstract: The disclosure is towards an inlet cowl for a turbine engine including a surface defining an inlet with a flow path and a method towards controlling the airflow in the flow path. The inlet cowl further includes an inlet lip and inner and outer barrels. The inlet lip confronts the inner barrel at a junction defining a gap.
    Type: Application
    Filed: November 3, 2020
    Publication date: July 29, 2021
    Inventors: Mustafa Dindar, Joseph Donofrio, Richard David Cedar, David William Crall
  • Publication number: 20210221491
    Abstract: In an aspect of the present disclosure, an aircraft defining a longitudinal direction and a lateral direction is provided. The aircraft includes: a fuselage; a single unducted rotor engine mounted at a location spaced from the fuselage of the aircraft, the single unducted rotor engine comprising an unducted rotor assembly having a single stage of rotor blades; and a fuselage shield attached to or formed integrally with the fuselage at a location in alignment with the single stage of rotor blades of the unducted rotor assembly along the lateral direction.
    Type: Application
    Filed: October 15, 2020
    Publication date: July 22, 2021
    Inventors: David William Crall, Nicholas Joseph Kray, Douglas Duane Ward, Brandon Wayne Miller
  • Publication number: 20210102475
    Abstract: Containment assemblies and methods for forming containment assemblies of gas turbine engines are provided. For example, a containment assembly comprises a containment case including a plurality of coated fibers. Each coated fiber comprises a fiber surrounded by a ceramic material such that the ceramic material coats the fiber. As another example, a containment assembly comprises an inner case and a containment case comprising a plurality of coated fibers. Each coated fiber comprises a fiber surrounded by a ceramic material such that the ceramic material coats the fiber. The containment case includes a greater proportion of the coated fibers at an inner surface of a layer of the containment case than at a location within the containment case that is radially outward from the inner surface. Methods for forming a containment assembly of a gas turbine engine are provided.
    Type: Application
    Filed: October 7, 2019
    Publication date: April 8, 2021
    Inventors: David William Crall, Nicholas Joseph Kray, Scott Roger Finn, Wendy Wenling Lin
  • Patent number: 10968771
    Abstract: A method and icing effects mitigation system are provided. The icing effects mitigation system includes a fluid duct configured to channel a first flow of fluid through the fluid duct from a duct opening to a rotatable member at least partially positioned within the fluid duct. The rotatable member includes a radially inner rotatable portion and a radially outer rotatable portion. The icing effects mitigation system also includes a duct member extending through the fluid duct in a direction approximately orthogonal to a direction of the first flow of fluid. The duct member is configured to channel a second flow of a second fluid therethrough that causes ice accreted on the duct member to shed on a trajectory that impacts the rotatable member at the radially inner portion.
    Type: Grant
    Filed: January 12, 2017
    Date of Patent: April 6, 2021
    Assignee: GENERAL ELECTRIC COMPANY
    Inventors: David William Crall, Charles Daniel Califf, Craig William Higgins, Erich Alois Krammer
  • Patent number: 10837362
    Abstract: The disclosure is towards an inlet cowl for a turbine engine including a surface defining an inlet with a flow path and a method towards controlling the airflow in the flow path. The inlet cowl further includes an inlet lip and inner and outer barrels. The inlet lip confronts the inner barrel at a junction defining a gap.
    Type: Grant
    Filed: October 12, 2016
    Date of Patent: November 17, 2020
    Assignee: General Electric Company
    Inventors: Mustafa Dindar, Joseph Donofrio, Richard David Cedar, David William Crall
  • Patent number: 10815886
    Abstract: A gas turbine engine includes a compressor section and a turbine section. The turbine section includes a drive turbine and is located downstream of the compressor section. The gas turbine engine also includes a fan mechanically coupled to and rotatable with the drive turbine such that the fan is rotatable by the drive turbine at the same rotational speed as the drive turbine, the fan defining a fan pressure ratio and including a plurality of fan blades, each fan blade defining a fan tip speed. During operation of the gas turbine engine at a rated speed, the fan pressure ratio of the fan is less than 1.5 and the fan tip speed of each of the fan blades is greater than 1,250 feet per second.
    Type: Grant
    Filed: June 16, 2017
    Date of Patent: October 27, 2020
    Assignee: General Electric Company
    Inventors: Christopher James Kroger, Brandon Wayne Miller, Trevor Wayne Goerig, David William Crall, Tsuguji Nakano, Jeffrey Donald Clements, Bhaskar Nanda Mondal
  • Patent number: 10815798
    Abstract: A blade for the fan section of a turbine engine comprising a composite core defining a pressure side and a suction side extending axially between a core leading edge and a core trailing edge defining a chord-wise direction and extending radially between a core root and a core tip defining a span-wise direction and a leading edge strip made of materials with different elasticity and mounted to the core leading edge.
    Type: Grant
    Filed: February 8, 2018
    Date of Patent: October 27, 2020
    Assignee: General Electric Company
    Inventors: Nicholas Joseph Kray, Gregory Carl Gemeinhardt, Douglas Duane Ward, David William Crall
  • Patent number: 10731470
    Abstract: An airfoil defining a chordwise dimension, a spanwise dimension, a leading edge, a trailing edge, a root, and a tip, is generally provided. The airfoil includes a first material substrate defining a pressure side and a suction side. The first material substrate defines a plurality of discrete volumes extended from at least one of the pressure side or the suction side into the first material substrate. The plurality of discrete volumes is arranged at least partially along the chordwise dimension and a second material substrate different from the first material substrate is defined at least partially within the volume.
    Type: Grant
    Filed: November 8, 2017
    Date of Patent: August 4, 2020
    Assignee: General Electric Company
    Inventor: David William Crall