Abstract: A variable capacity screw compressor comprises a suction port, at least two screw rotors and a discharge port being configured in relation to a selected rotational speed that operates at least one screw rotor at an optimum peripheral velocity that is independent of a peripheral velocity of the at least one screw rotor at a synchronous motor rotational speed for a rated screw compressor capacity. A motor is configured to drive the at least one screw rotor at a rotational speed at a full-load capacity that is substantially greater than the synchronous motor rotational speed at the rated screw compressor capacity. A variable speed drive receives a command signal from a controller and generates a control signal that drives the motor at the selected rotational speed.

Abstract: An embodiment of method used to control operation of a screw compressor of a refrigeration system may include receiving status signals regarding operation of the screw compressor of the refrigeration system. The method may further include determining an operating point of the screw compressor based upon the received status signals, and selecting a torque profile for the screw compressor based upon the operating point. The method may also include driving the screw compressor per the selected torque profile. Refrigeration systems and compressor systems suitable for implementing the method are also presented.

Abstract: Methods, systems, and apparatuses are disclosed to isolate operation vibration of a compressor to reduce operational sound. A compressor may include an external shell, and one or more isolators that separate a compression mechanism of a compressor from the external shell. The isolator can help isolate the vibration of the compression mechanism from the external shell. The isolator can also support a weight of the compression mechanism. The external shell can also include one or more internal seals. The internal seals can help separate a low-pressure side (e.g., a suction side) and a high-pressure side (e.g., a discharge side) of the compression mechanism. The compressor may also include a pressure balancing mechanism configured to help reduce a pressure difference between, for example, two ends of the compression mechanism, so as to reduce/eliminate the compression mechanism from physical shift in position due to the pressure difference.

Abstract: An embodiment of method used to control operation of a screw compressor of a refrigeration system may include receiving status signals regarding operation of the screw compressor of the refrigeration system. The method may further include determining an operating point of the screw compressor based upon the received status signals, and selecting a torque profile for the screw compressor based upon the operating point. The method may also include driving the screw compressor per the selected torque profile. Refrigeration systems and compressor systems suitable for implementing the method are also presented.

Abstract: An embodiment of method used to control operation of a screw compressor of a refrigeration system may include receiving status signals regarding operation of the screw compressor of the refrigeration system. The method may further include determining an operating point of the screw compressor based upon the received status signals, and selecting a torque profile for the screw compressor based upon the operating point. The method may also include driving the screw compressor per the selected torque profile. Refrigeration systems and compressor systems suitable for implementing the method are also presented.

Abstract: Methods, systems, and apparatuses are disclosed to isolate operation vibration of a compressor to reduce operational sound. A compressor may include an external shell, and one or more isolators that separate a compression mechanism of a compressor from the external shell. The isolator can help isolate the vibration of the compression mechanism from the external shell. The isolator can also support a weight of the compression mechanism. The external shell can also include one or more internal seals. The internal seals can help separate a low-pressure side (e.g., a suction side) and a high-pressure side (e.g., a discharge side) of the compression mechanism. The compressor may also include a pressure balancing mechanism configured to help reduce a pressure difference between, for example, two ends of the compression mechanism, so as to reduce/eliminate the compression mechanism from physical shift in position due to the pressure difference.

Abstract: An embodiment of method used to control operation of a screw compressor of a refrigeration system may include receiving status signals regarding operation of the screw compressor of the refrigeration system. The method may further include determining an operating point of the screw compressor based upon the received status signals, and selecting a torque profile for the screw compressor based upon the operating point. The method may also include driving the screw compressor per the selected torque profile. Refrigeration systems and compressor systems suitable for implementing the method are also presented.

Abstract: An improved bearing housing of a rotary screw compressor is described. The bearing housing is generally shorter than a convention bearing housing. The bearing housing can be configured to enclose and support radial bearings of the screw compressor. The bearing housing can be configured not to enclose axial bearings of the screw compressor in an axial direction.

Abstract: A variable capacity screw compressor comprises a suction port, at least two screw rotors and a discharge port being configured in relation to a selected rotational speed that operates at least one screw rotor at an optimum peripheral velocity that is independent of a peripheral velocity of the at least one screw rotor at a synchronous motor rotational speed for a rated screw compressor capacity. A motor is configured to drive the at least one screw rotor at a rotational speed at a full-load capacity that is substantially greater than the synchronous motor rotational speed at the rated screw compressor capacity. A variable speed drive receives a command signal from a controller and generates a control signal that drives the motor at the selected rotational speed.

Abstract: An embodiment of method used to control operation of a screw compressor of a refrigeration system may include receiving status signals regarding operation of the screw compressor of the refrigeration system. The method may further include determining an operating point of the screw compressor based upon the received status signals, and selecting a torque profile for the screw compressor based upon the operating point. The method may also include driving the screw compressor per the selected torque profile. Refrigeration systems and compressor systems suitable for implementing the method are also presented.

Abstract: An embodiment of method used to control operation of a screw compressor of a refrigeration system may include receiving status signals regarding operation of the screw compressor of the refrigeration system. The method may further include determining an operating point of the screw compressor based upon the received status signals, and selecting a torque profile for the screw compressor based upon the operating point. The method may also include driving the screw compressor per the selected torque profile. Refrigeration systems and compressor systems suitable for implementing the method are also presented.

Abstract: A refrigerant system includes a compressor with a discharge valve that temporarily restricts the compressor's outflow at startup so that the discharge pressure can quickly rise to force lubricant back to the compressor. The discharge valve also helps prevent an axial face of a rotor of a screw compressor from rubbing against a bearing housing axial face of the compressor's housing. When the system turns off under certain low ambient air temperature conditions, the valve closes to help prevent the system's evaporator from freezing up. The discharge valve includes a novel arrangement of a piston, a valve stem extending from the piston, and a valve plug pivotally attached to the valve stem. The pivotal connection ensures a positive seal between the valve plug and a valve seat. A somewhat restricted fluid passageway between the valve's discharge chamber and piston chamber helps prevent the valve from chattering as the valve opens.

Abstract: An embodiment of method used to control operation of a screw compressor of a refrigeration system may include receiving status signals regarding operation of the screw compressor of the refrigeration system. The method may further include determining an operating point of the screw compressor based upon the received status signals, and selecting a torque profile for the screw compressor based upon the operating point. The method may also include driving the screw compressor per the selected torque profile. Refrigeration systems and compressor systems suitable for implementing the method are also presented.

Abstract: A refrigerant system includes a compressor with a discharge valve that temporarily restricts the compressor's outflow at startup so that the discharge pressure can quickly rise to force lubricant back to the compressor. The discharge valve also helps prevent an axial face of a rotor of a screw compressor from rubbing against a bearing housing axial face of the compressor's housing. When the system turns off under certain low ambient air temperature conditions, the valve closes to help prevent the system's evaporator from freezing up. The discharge valve includes a novel arrangement of a piston, a valve stem extending from the piston, and a valve plug pivotally attached to the valve stem. The pivotal connection ensures a positive seal between the valve plug and a valve seat. A somewhat restricted fluid passageway between the valve's discharge chamber and piston chamber helps prevent the valve from chattering as the valve opens.

Abstract: A screw compressor in a refrigeration chiller includes one or more baffles disposed in the compressor housing so as to intercept and redirect oil which may flow and/or be blown, under certain operating conditions, in an upstream direction against the stream of suction gas that flows into the compressor from the evaporator. The baffles cause oil to be retained in the compressor rather than being blown back to the system evaporator to ensure that sufficient oil is available to the compressor under all operating conditions and eliminates the need for structure/apparatus in the evaporator dedicated to returning such oil to the compressor.

Abstract: The position of a screw compressor slide valve in a refrigeration system is controlled using compressor discharge gas sourced from a location where the gas is relatively oil-free and has undergone little or no pressure drop subsequent to its discharge from the compressor's working chamber.

Abstract: An oil separator for a refrigeration system employing a screw compressor includes a generally cylindrical, vertically upstanding housing the bottom of which defines an oil sump and the top of which is penetrated by discharge conduit connecting the oil separator to the refrigeration system condenser. The center line of the discharge conduit is parallel to but offset from the center line of the separator housing so that the discharge conduit is non-concentric with the housing. As a result, an enlarged tangential inlet to the interior of the separator is made possible which is unimpeded by the discharge conduit. The cross sectional flow area through which the mixture discharged from the compressor passes prior to entering the separator can therefore likewise be increased. As a result, pressure drop in the refrigerant gas as a result of the oil separation process is reduced and overall system efficiency is enhanced while the diameter of the separator housing is minimized.