Patents by Inventor Dennis Mortensen

Dennis Mortensen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240133736
    Abstract: Low-cost, robust, and high performance microelectromechanical systems (MEMS) acoustic sensors are described. Described MEMS acoustic sensors can comprise a set of etch release structures in the acoustic sensor membrane that facilitates rapid and/or uniform etch release of the acoustic sensor membrane. In addition, MEMS acoustic sensors can comprise a set of membrane position control structures of the acoustic sensor membrane that can reduce the bending stress of the acoustic sensor membrane. MEMS acoustic sensors can further comprise a three layer acoustic sensor membrane that provides increased robustness. Further design flexibility and improvements are described that provide increased robustness and/or cost savings, and a low cost fabrication process for MEMS acoustic sensors is provided.
    Type: Application
    Filed: October 18, 2023
    Publication date: April 25, 2024
    Inventors: Pirmin Rombach, Kurt Rasmussen, Dennis Mortensen, Jan Ravnkilde, Cheng-Yen Liu, Jotaro Akiyama, Sushil Bharatan, Troy Chase
  • Publication number: 20230356998
    Abstract: In an embodiment, a method for fabricating a Microelectromechanical System (MEMS) microphone includes depositing, on a frontside of a wafer, a first oxide layer over a silicon nitride thin film and over and adjacent the wafer, wherein the silicon nitride thin film is disposed over the wafer, depositing a membrane protection layer over the first oxide layer between a first side of a first cavity formed in the wafer and a second side of a second cavity formed in the wafer, depositing a second oxide layer over and adjacent the membrane protection layer, depositing a first membrane nitride layer over the second oxide layer, depositing a membrane polysilicon layer over the first membrane nitride layer, depositing a second membrane nitride layer over the membrane polysilicon layer, depositing a third oxide layer over the second membrane nitride layer and depositing a fourth oxide layer over the third oxide layer.
    Type: Application
    Filed: July 24, 2023
    Publication date: November 9, 2023
    Inventors: Pirmin Hermann Otto Rombach, Kurt Rasmussen, Dennis Mortensen, Cheng-Yen Liu, Morten Ginnerup, Jan Tue Ravnkilde, Jotaro Akiyama
  • Publication number: 20230308792
    Abstract: A microphone component and a method for fabricating a microphone component are disclosed. In an embodiment, a method includes fabricating a microphone component having a backplate and a membrane in a MEMS technology, forming a plurality of holes in the membrane, the holes having diameters smaller than 5 ?m, choosing a value for a low frequency roll-off and a diameter of the holes in the membrane and choosing a number of holes such that the chosen value for low frequency roll-off is achieved.
    Type: Application
    Filed: June 2, 2023
    Publication date: September 28, 2023
    Inventors: Pirmin Hermann Otto Rombach, Dennis Mortensen
  • Patent number: 11746001
    Abstract: A microelectromechanical (MEMS) microphone with membrane trench reinforcements and method of fabrication is provided. The MEMS microphone includes a flexible plate and a rigid plate mechanically coupled to the flexible plate. The MEMS microphone includes a stoppage member affixed to the rigid plate and extending perpendicular relative to a surface of the rigid plate opposite the surface of the flexible plate. The stoppage member limits motion of the flexible plate. The rigid plate includes a reverse bending edge that include a first lateral etch stop that includes a first corner radius and a second lateral etch stop that includes a second corner radius. The first corner radius is more than 100 nanometers and the second corner radius is more than 25 nanometers. Further, a lateral step width between the first corner radius and the second corner radius is less than around 4 micrometers.
    Type: Grant
    Filed: May 5, 2021
    Date of Patent: September 5, 2023
    Assignees: TDK Electronics AG, TDK Corporation
    Inventors: Pirmin Hermann Otto Rombach, Kurt Rasmussen, Dennis Mortensen, Cheng-Yen Liu, Morten Ginnerup, Jan Tue Ravnkilde, Jotaro Akiyama
  • Patent number: 11736845
    Abstract: A microphone component and a method for fabricating a microphone component are disclosed. In an embodiment, a microphone component includes a membrane and a backplate, wherein the membrane includes a plurality of holes, and wherein the holes have diameters smaller than 5 ?m.
    Type: Grant
    Filed: March 19, 2021
    Date of Patent: August 22, 2023
    Assignee: TDK Corporation
    Inventors: Pirmin Hermann Otto Rombach, Dennis Mortensen
  • Publication number: 20230118429
    Abstract: A microelectromechanical (MEMS) microphone with membrane trench reinforcements and method of fabrication is provided. The MEMS microphone includes a flexible plate and a rigid plate mechanically coupled to the flexible plate. The MEMS microphone includes a stoppage member affixed to the rigid plate and extending perpendicular relative to a surface of the rigid plate opposite the surface of the flexible plate. The stoppage member limits motion of the flexible plate. The rigid plate includes a reverse bending edge that includes a first lateral etch stop that includes a first corner radius and a second corner radius. The first corner radius is more than 100 nanometers and the second corner radius is more than 25 nanometers. Further, a lateral step width between the first corner radius and the second corner radius is less than around 4 micrometers.
    Type: Application
    Filed: December 20, 2022
    Publication date: April 20, 2023
    Inventors: Pirmin Rombach, Kurt Rasmussen, Dennis Mortensen, Cheng-Yen Liu, Morten Ginnerup, Jan Ravnkilde, Jotaro Akiyama
  • Patent number: 11490186
    Abstract: Robust microelectromechanical systems (MEMS) sensors and related manufacturing techniques are described. Disclosed MEMS membranes and backplate structures facilitate manufacturing robust MEMS microphones. Exemplary MEMS membranes and backplate structures can comprise edge pattern holes having a length to width ratio greater than one and/or configured in a radial arrangement. Disclosed implementations can facilitate providing robust MEMS membranes and backplate structures, having edge pattern holes with a profile resembling at least one of an oval, an egg, an ellipse, a droplet, a cone, or a capsule or similar suitable configurations according to disclosed embodiments.
    Type: Grant
    Filed: March 24, 2021
    Date of Patent: November 1, 2022
    Assignees: INVENSENSE, INC., TDK ELECTRONICS AG
    Inventors: Tsung Lin Tang, Chia-Yu Wu, Chung-Hsien Lin, Dennis Mortensen, Pirmin Rombach
  • Patent number: 11388496
    Abstract: Technologies are provided for microelectromechanical microphones that can be robust to substantial pressure changes in the environment in which the micromechanical microphones operate. In some embodiments, a microelectromechanical microphone device can include a substrate defining a first opening to receive a pressure wave. The microelectromechanical microphone device also can include a flexible plate mechanically coupled to the substrate and a rigid plate mechanically coupled to the flexible plate. The flexible plate is deformable by the pressure wave. The rigid plate defines multiple openings that permit passage of the pressure wave. The microelectromechanical microphone device can further include at least one stoppage member assembled in a spatial relationship with the flexible plate. The at least one stoppage member can limit motion of the flexible plate in response to the pressure wave including a threshold amplitude.
    Type: Grant
    Filed: February 16, 2021
    Date of Patent: July 12, 2022
    Assignee: TDK CORPORATION
    Inventors: Pirmin Rombach, Kurt Rasmussen, Dennis Mortensen, Cheng-Yen Liu
  • Publication number: 20220070568
    Abstract: Robust microelectromechanical systems (MEMS) sensors and related manufacturing techniques are described. Disclosed MEMS membranes and backplate structures facilitate manufacturing robust MEMS microphones. Exemplary MEMS membranes and backplate structures can comprise edge pattern holes having a length to width ratio greater than one and/or configured in a radial arrangement.
    Type: Application
    Filed: March 24, 2021
    Publication date: March 3, 2022
    Inventors: Tsung Lin Tang, Chia-Yu Wu, Chung-Hsien Lin, Dennis Mortensen, Pirmin Rombach
  • Publication number: 20210347635
    Abstract: A microelectromechanical (MEMS) microphone with membrane trench reinforcements and method of fabrication is provided. The MEMS microphone includes a flexible plate and a rigid plate mechanically coupled to the flexible plate. The MEMS microphone includes a stoppage member affixed to the rigid plate and extending perpendicular relative to a surface of the rigid plate opposite the surface of the flexible plate. The stoppage member limits motion of the flexible plate. The rigid plate includes a reverse bending edge that include a first lateral etch stop that includes a first corner radius and a second lateral etch stop that includes a second corner radius. The first corner radius is more than 100 nanometers and the second corner radius is more than 25 nanometers. Further, a lateral step width between the first corner radius and the second corner radius is less than around 4 micrometers.
    Type: Application
    Filed: May 5, 2021
    Publication date: November 11, 2021
    Inventors: Pirmin Rombach, Kurt Rasmussen, Dennis Mortensen, Cheng-Yen Liu, Morten Ginnerup, Jan Ravnkilde, Jotaro Akiyama
  • Publication number: 20210306727
    Abstract: Technologies are provided for microelectromechanical microphones that can be robust to substantial pressure changes in the environment in which the micromechanical microphones operate. In some embodiments, a microelectromechanical microphone device can include a substrate defining a first opening to receive a pressure wave. The microelectromechanical microphone device also can include a flexible plate mechanically coupled to the substrate and a rigid plate mechanically coupled to the flexible plate. The flexible plate is deformable by the pressure wave. The rigid plate defines multiple openings that permit passage of the pressure wave. The microelectromechanical microphone device can further include at least one stoppage member assembled in a spatial relationship with the flexible plate. The at least one stoppage member can limit motion of the flexible plate in response to the pressure wave including a threshold amplitude.
    Type: Application
    Filed: February 16, 2021
    Publication date: September 30, 2021
    Inventors: Pirmin Rombach, Kurt Rasmussen, Dennis Mortensen, Cheng-Yen Liu
  • Publication number: 20210306728
    Abstract: A microphone component and a method for fabricating a microphone component are disclosed. In an embodiment, a microphone component includes a membrane and a backplate, wherein the membrane includes a plurality of holes, and wherein the holes have diameters smaller than 5 ?m.
    Type: Application
    Filed: March 19, 2021
    Publication date: September 30, 2021
    Inventors: Pirmin Hermann Otto Rombach, Dennis Mortensen
  • Patent number: 11128959
    Abstract: A MEMS microphone including a carrier board and a MEMS chip mounted thereon over a sound opening. A filter chip includes a bulk material with an aperture covered and closed by a mesh. The mesh includes a layer of the filter chip with parallel through-going first holes structured in the layer. The filter chip is arranged in or on the carrier board such that the mesh covers the sound opening.
    Type: Grant
    Filed: July 3, 2018
    Date of Patent: September 21, 2021
    Assignee: TDK Corporation
    Inventors: Pirmin Hermann Otto Rombach, Dennis Mortensen, Jan Tue Ravnkilde, Kurt Rasmussen, Morten Ginnerup
  • Patent number: 10683201
    Abstract: A MEMS device having a sensor system that is resiliently mounted on a carrier by means of spring elements. The air gap between sensor system and carrier is reduced by a damping structure present on one of facing surfaces of sensor system and carrier. The spring elements are at least partially accommodated within recesses of the damping structure. The height of the air gap is small enough to allow squeeze film damping.
    Type: Grant
    Filed: September 30, 2015
    Date of Patent: June 16, 2020
    Assignee: TDK Corporation
    Inventors: Pirmin Hermann Otto Rombach, Kurt Rasmussen, Anton Leidl, Wolfgang Pahl, Dennis Mortensen
  • Publication number: 20200169818
    Abstract: A MEMS microphone is provided comprising a carrier board and a MEMS chip mounted thereon over a sound opening. A filter chip comprises a bulk material with an aperture covered and closed by a mesh. The mesh comprises a layer of the filter chip with parallel through-going first holes structured in the layer. The filter chip is arranged in or on the carrier board such that the mesh covers the sound opening.
    Type: Application
    Filed: July 3, 2018
    Publication date: May 28, 2020
    Inventors: Pirmin Hermann Otto Rombach, Dennis Mortensen, Jan Tue Ravnkilde, Kurt Rasmussen, Morten Ginnerup
  • Patent number: 10419858
    Abstract: A non-uniform stress distribution of a MEMS microphone having a non-circular shape is compensated by a structured back plate that has a compensating structure to provide a stress distribution opposite to that of the membrane.
    Type: Grant
    Filed: March 3, 2014
    Date of Patent: September 17, 2019
    Assignee: TDK Corporation
    Inventors: Jan Tue Ravnkilde, Dennis Mortensen, Morten Ginnerup
  • Patent number: 10194251
    Abstract: A package for a top port microphone with an enlarged back volume. The package includes on a substrate a lid enclosing thereunder a total volume and accommodating a MEMS chip and an ASIC. A stopper seals the ASIC against the lid thereby separating and dividing the total volume under the lid in a volume extension and a remaining volume. The volume extension can be used to arbitrarily enlarge the back volume or the front volume dependent on a placement of a sound port to the volume extension or the remaining volume. A sound path connects the volume extension and a partial volume enclosed between MEMS chip and substrate.
    Type: Grant
    Filed: October 7, 2015
    Date of Patent: January 29, 2019
    Assignee: TDK Corporation
    Inventors: Morten Ginnerup, Pirmin Hermann Otto Rombach, Jan Tue Ravnkilde, Dennis Mortensen, Kurt Rasmussen
  • Publication number: 20180302725
    Abstract: A package for a top port microphone with an enlarged back volume comprises on a substrate a lid enclosing thereunder a total volume and accommodating a MEMS chip and an ASIC. A stopper seals the ASIC against the lid thereby separating and dividing the total volume under the lid in a volume extension and a remaining volume. The volume extension can be used to arbitrarily enlarge the back volume or the front volume dependent on a placement of a sound port to the volume extension or the remaining volume. A sound path connects the volume extension and a partial volume enclosed between MEMS chip and substrate.
    Type: Application
    Filed: October 7, 2015
    Publication date: October 18, 2018
    Inventors: Morten Ginnerup, Pirmin Hermann Otto Rombach, Jan Tue Ravnkilde, Dennis Mortensen, Kurt Rasmussen
  • Publication number: 20180244515
    Abstract: A MEMS device comprises a sensor system that is resiliently mounted on a carrier by means of spring elements. The air gap between sensor system and carrier is reduced by a damping structure present on one of facing surfaces of sensor system and carrier. The spring elements are at least partially accommodated within recesses of the damping structure. The height of the air gap is small enough to allow squeeze film damping.
    Type: Application
    Filed: September 30, 2015
    Publication date: August 30, 2018
    Inventors: Pirmin Hermann Otto Rombach, Kurt Rasmussen, Anton Leidl, Wolfgang Pahl, Dennis Mortensen
  • Publication number: 20170078802
    Abstract: A non-uniform stress distribution of a MEMS microphone having a non-circular shape is compensated by a structured back plate that has a compensating structure to provide a stress distribution opposite to that of the membrane.
    Type: Application
    Filed: March 3, 2014
    Publication date: March 16, 2017
    Inventors: Jan Tue Ravnkilde, Dennis Mortensen, Morten Ginnerup