Patents by Inventor Douglas Edward Brackley
Douglas Edward Brackley has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11952285Abstract: A process of forming a sintered article includes heating a green portion of a tape of polycrystalline ceramic and/or minerals in organic binder at a binder removal zone to a temperature sufficient to pyrolyze the binder; horizontally conveying the portion of tape with organic binder removed from the binder removal zone to a sintering zone; and sintering polycrystalline ceramic and/or minerals of the portion of tape at the sintering zone, wherein the tape simultaneously extends through the removal and sintering zones.Type: GrantFiled: July 25, 2023Date of Patent: April 9, 2024Assignee: Corning IncorporatedInventors: Micheal Edward Badding, William Joseph Bouton, Douglas Edward Brackley, Lanrik Wayne Kester, Thomas Dale Ketcham, Eric Lee Miller, Cameron Wayne Tanner, James William Zimmermann
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Publication number: 20230365423Abstract: A process of forming a sintered article includes heating a green portion of a tape of polycrystalline ceramic and/or minerals in organic binder at a binder removal zone to a temperature sufficient to pyrolyze the binder; horizontally conveying the portion of tape with organic binder removed from the binder removal zone to a sintering zone; and sintering polycrystalline ceramic and/or minerals of the portion of tape at the sintering zone, wherein the tape simultaneously extends through the removal and sintering zones.Type: ApplicationFiled: July 25, 2023Publication date: November 16, 2023Inventors: Micheal Edward Badding, William Joseph Bouton, Douglas Edward Brackley, Lanrik Wayne Kester, Thomas Dale Ketcham, Eric Lee Miller, Cameron Wayne Tanner, James William Zimmermann
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Patent number: 11746022Abstract: A process of forming a sintered article includes heating a green portion of a tape of polycrystalline ceramic and/or minerals in organic binder at a binder removal zone to a temperature sufficient to pyrolyze the binder; horizontally conveying the portion of tape with organic binder removed from the binder removal zone to a sintering zone; and sintering polycrystalline ceramic and/or minerals of the portion of tape at the sintering zone, wherein the tape simultaneously extends through the removal and sintering zones.Type: GrantFiled: November 16, 2022Date of Patent: September 5, 2023Assignee: Corning IncorporatedInventors: Michael Edward Badding, William Joseph Bouton, Douglas Edward Brackley, Lanrik Wayne Kester, Thomas Dale Ketcham, Eric Lee Miller, Cameron Wayne Tanner, James William Zimmermann
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Publication number: 20230074514Abstract: A process of forming a sintered article includes heating a green portion of a tape of polycrystalline ceramic and/or minerals in organic binder at a binder removal zone to a temperature sufficient to pyrolyze the binder; horizontally conveying the portion of tape with organic binder removed from the binder removal zone to a sintering zone; and sintering polycrystalline ceramic and/or minerals of the portion of tape at the sintering zone, wherein the tape simultaneously extends through the removal and sintering zones.Type: ApplicationFiled: November 16, 2022Publication date: March 9, 2023Inventors: Michael Edward Badding, William Joseph Bouton, Douglas Edward Brackley, Lanrik Wayne Kester, Thomas Dale Ketcham, Eric Lee Miller, Cameron Wayne Tanner, James William Zimmermann
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Patent number: 11505468Abstract: A process of forming a sintered article includes heating a green portion of a tape of polycrystalline ceramic and/or minerals in organic binder at a binder removal zone to a temperature sufficient to pyrolyze the binder; horizontally conveying the portion of tape with organic binder removed from the binder removal zone to a sintering zone; and sintering polycrystalline ceramic and/or minerals of the portion of tape at the sintering zone, wherein the tape simultaneously extends through the removal and sintering zones.Type: GrantFiled: April 12, 2022Date of Patent: November 22, 2022Assignee: CORNING INCORPORATEDInventors: Michael Edward Badding, William Joseph Bouton, Douglas Edward Brackley, Lanrik Wayne Kester, Thomas Dale Ketcham, Eric Lee Miller, Cameron Wayne Tanner, James William Zimmermann
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Patent number: 11425826Abstract: A tiled display having pixels arranged in rows and columns, and including first and second tiles. The tiles comprise a substrate carrying a matrix of pixels arranged at a pixel pitch. The substrates comprise an edge extending between opposing faces in a depth direction. The substrate edges have a complementary shape, and face one another to establish a seam. The pixel pitch is maintained across the seam. Pixels of the second tile are not interposed between pixels of the first tile. The complementary shape includes a segment of the seam being oblique to the pixel rows, or the substrate edge of the first tile profiled in the depth direction whereby at least a section of the edge is non-perpendicular to the faces. The tiled display can maintain the pixel pitch at the seams at high resolutions (e.g., pixel pitch less than 0.5 mm).Type: GrantFiled: July 5, 2018Date of Patent: August 23, 2022Assignee: Corning IncorporatedInventors: Douglas Edward Brackley, Alexander Lee Cuno, Scott Winfield Deming, Sean Matthew Garner, Gregory Scott Glaesemann, Garrett Andrew Piech
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Publication number: 20220242742Abstract: A process of forming a sintered article includes heating a green portion of a tape of polycrystalline ceramic and/or minerals in organic binder at a binder removal zone to a temperature sufficient to pyrolyze the binder; horizontally conveying the portion of tape with organic binder removed from the binder removal zone to a sintering zone; and sintering polycrystalline ceramic and/or minerals of the portion of tape at the sintering zone, wherein the tape simultaneously extends through the removal and sintering zones.Type: ApplicationFiled: April 12, 2022Publication date: August 4, 2022Inventors: Michael Edward Badding, William Joseph Bouton, Douglas Edward Brackley, Lanrik Wayne Kester, Thomas Dale Ketcham, Eric Lee Miller, Cameron Wayne Tanner, James William Zimmermann
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Patent number: 11325837Abstract: A process of forming a sintered article includes heating a green portion of a tape of polycrystalline ceramic and/or minerals in organic binder at a binder removal zone to a temperature sufficient to pyrolyze the binder; horizontally conveying the portion of tape with organic binder removed from the binder removal zone to a sintering zone; and sintering polycrystalline ceramic and/or minerals of the portion of tape at the sintering zone, wherein the tape simultaneously extends through the removal and sintering zones.Type: GrantFiled: August 19, 2021Date of Patent: May 10, 2022Assignee: Corning IncorporatedInventors: Michael Edward Badding, William Joseph Bouton, Douglas Edward Brackley, Lanrik Wayne Kester, Thomas Dale Ketcham, Eric Lee Miller, Cameron Wayne Tanner, James William Zimmermann
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Publication number: 20210380430Abstract: A process of forming a sintered article includes heating a green portion of a tape of polycrystalline ceramic and/or minerals in organic binder at a binder removal zone to a temperature sufficient to pyrolyze the binder; horizontally conveying the portion of tape with organic binder removed from the binder removal zone to a sintering zone; and sintering polycrystalline ceramic and/or minerals of the portion of tape at the sintering zone, wherein the tape simultaneously extends through the removal and sintering zones.Type: ApplicationFiled: August 19, 2021Publication date: December 9, 2021Inventors: Michael Edward Badding, William Joseph Bouton, Douglas Edward Brackley, Lanrik Wayne Kester, Thomas Dale Ketcham, Eric Lee Miller, Cameron Wayne Tanner, James William Zimmermann
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Patent number: 11111155Abstract: A process of forming a sintered article includes heating a green portion of a tape of polycrystalline ceramic and/or minerals in organic binder at a binder removal zone to a temperature sufficient to pyrolyze the binder; horizontally conveying the portion of tape with organic binder removed from the binder removal zone to a sintering zone; and sintering polycrystalline ceramic and/or minerals of the portion of tape at the sintering zone, wherein the tape simultaneously extends through the removal and sintering zones.Type: GrantFiled: April 26, 2021Date of Patent: September 7, 2021Assignee: Corning IncorporatedInventors: Michael Edward Badding, William Joseph Bouton, Douglas Edward Brackley, Lanrik Wayne Kester, Thomas Dale Ketcham, Eric Lee Miller, Cameron Wayne Tanner, James William Zimmermann
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Publication number: 20210253439Abstract: A process of forming a sintered article includes heating a green portion of a tape of polycrystalline ceramic and/or minerals in organic binder at a binder removal zone to a temperature sufficient to pyrolyze the binder; horizontally conveying the portion of tape with organic binder removed from the binder removal zone to a sintering zone; and sintering polycrystalline ceramic and/or minerals of the portion of tape at the sintering zone, wherein the tape simultaneously extends through the removal and sintering zones.Type: ApplicationFiled: April 26, 2021Publication date: August 19, 2021Inventors: Michael Edward Badding, William Joseph Bouton, Douglas Edward Brackley, Lanrik Wayne Kester, Thomas Dale Ketcham, Eric Lee Miller, Cameron Wayne Tanner, James William Zimmermann
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Patent number: 11014822Abstract: A system, process and related sintered article are provided. The process includes supporting a piece of inorganic material with a pressurized gas and sintering the piece of inorganic material while supported by the pressurized gas by heating the piece of inorganic material to a temperature at or above a sintering temperature of the inorganic material such that the inorganic material is at least partially sintered forming the sintered article. The inorganic material is not in contact with a solid support during sintering. The sintered article, such as a ceramic article, is thin, has high surface quality, and/or has large surface areas.Type: GrantFiled: November 14, 2018Date of Patent: May 25, 2021Assignee: Corning IncorporatedInventors: Michael Edward Badding, William Joseph Bouton, Douglas Edward Brackley, Lanrik Wayne Kester, Thomas Dale Ketcham, Eric Lee Miller, Cameron Wayne Tanner, James William Zimmermann
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Patent number: 10800696Abstract: A method and apparatus for processing glass comprising a forming apparatus in a first processing zone, the forming apparatus configured to form a glass ribbon having a first direction of travel in the first processing zone. The apparatus also includes a first cutting apparatus in a second processing zone, the first cutting apparatus configured to separate one or more portions of the glass ribbon, the glass ribbon having a second direction of travel. The apparatus includes a first buffer zone between the first processing zone and the second processing zone in which the glass ribbon is supported in a first catenary between two, spaced-apart payoff positions. The second direction of travel in the second processing zone can be orthogonal to the first direction of travel in the first processing zone.Type: GrantFiled: May 17, 2016Date of Patent: October 13, 2020Assignee: Corning IncorporatedInventors: Tomohiro Aburada, Douglas Edward Brackley, Gautam Narendra Kudva, Shawn Rachelle Markham, Gary Edward Merz, Eric Lee Miller
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Publication number: 20200163233Abstract: A tiled display having pixels arranged in rows and columns, and including first and second tiles. The tiles comprise a substrate carrying a matrix of pixels arranged at a pixel pitch. The substrates comprise an edge extending between opposing faces in a depth direction. The substrate edges have a complementary shape, and face one another to establish a seam. The pixel pitch is maintained across the seam. Pixels of the second tile are not interposed between pixels of the first tile. The complementary shape includes a segment of the seam being oblique to the pixel rows, or the substrate edge of the first tile profiled in the depth direction whereby at least a section of the edge is non-perpendicular to the faces. The tiled display can maintain the pixel pitch at the seams at high resolutions (e.g., pixel pitch less than 0.5 mm).Type: ApplicationFiled: July 5, 2018Publication date: May 21, 2020Inventors: Douglas Edward Brackley, Alexander Lee Cuno, Scott Winfield Deming, Sean Matthew Garner, Gregory Scott Glaesemann, Garrett Andrew Piech
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Publication number: 20200062634Abstract: Methods and apparatus provide for: conveying a glass web from a source toward a destination in a transport direction; scoring the glass web in a width direction thereof to product a score line having a plurality of separated score segments, thereby defining a section of the glass web between the score line and leading edge of the glass web; supporting the glass web such that an increasing portion of the section of the glass web becomes cantilevered as the glass web is conveyed such that the portion of the section of the glass web is sufficiently large to generate stress in the respective score segments and drive respective cracks through the thickness of the glass web; and permitting the section of the glass web to separate from the glass web along the score line.Type: ApplicationFiled: October 29, 2019Publication date: February 27, 2020Inventors: Robertson Dewhurst BOOTH, Douglas Edward BRACKLEY, Michael Vincent FICARRA, Andrew Peter KITTLESON, Gautam Narendra KUDVA, Eric Lee MILLER, Ian David Tracy
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Patent number: 10570047Abstract: A method of continuously processing glass ribbon having a thickness ?0.3 mm. The method includes providing a glass processing apparatus having a first processing zone, a second processing zone and a third processing zone. The glass ribbon is continuously fed from the first processing zone, through the second processing zone to the third processing zone. The feed rate of the glass ribbon is controlled through each processing zone using a global control device. A first buffer zone is provided between the first processing zone and the second processing zone in which the glass substrate is supported in a first catenary between two, spaced-apart, payoff positions. A second buffer zone is provided between the second processing zone and the third processing zone in which the glass substrate is supported in a second catenary between two, spaced-apart, payoff positions.Type: GrantFiled: July 7, 2015Date of Patent: February 25, 2020Assignee: Corning IncorporatedInventors: Tomohiro Aburada, Jeffrey Robert Amadon, Douglas Edward Brackley, Gautam Narendra Kudva, Gary Edward Merz, Eric Lee Miller, Michael Yoshiya Nishimoto, Ian David Tracy, Matthew Daniel Trosa, Rui Zhang
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Publication number: 20190389759Abstract: A method of continuously processing glass ribbon having a thickness?0.3 mm. The method includes providing a glass processing apparatus having a first processing zone, a second processing zone and a third processing zone. The glass ribbon is continuously fed from the first processing zone, through the second processing zone to the third processing zone. The feed rate of the glass ribbon is controlled through each processing zone using a global control device. A first buffer zone is provided between the first processing zone and the second processing zone in which the glass substrate is supported in a first catenary between two, spaced-apart, payoff positions. A second buffer zone is provided between the second processing zone and the third processing zone in which the glass substrate is supported in a second catenary between two, spaced-apart, payoff positions.Type: ApplicationFiled: August 27, 2019Publication date: December 26, 2019Inventors: Tomohiro Aburada, Jeffrey Robert Amadon, Douglas Edward Brackley, Gautam Narendra Kudva, Gary Edward Merz, Eric Lee Miller, Michael Yoshiya Nishimoto, Ian David Tracy, Matthew Daniel Trosa, Rui Zhang
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Patent number: 10494289Abstract: Methods and apparatus provide for: conveying a glass web from a source toward a destination in a transport direction; scoring the glass web in a width direction thereof to produce a score line having a plurality of separated score segments, thereby defining a section of the glass web between the score line and a leading edge of the glass web; supporting the glass web such that an increasing portion of the section of the glass web becomes cantilevered as the glass web is conveyed such that the portion of the section of the glass web is sufficiently large to generate stress in the respective score segments and drive respective cracks through the thickness of the glass web; and permitting the section of the glass web to separate from the glass web along the score line.Type: GrantFiled: January 22, 2016Date of Patent: December 3, 2019Assignee: Corning IncorporatedInventors: Robertson Dewhurst Booth, Douglas Edward Brackley, Michael Vincent Ficarra, Andrew Peter Kittleson, Gautam Narendra Kudva, Eric Lee Miller, Ian David Tracy
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Publication number: 20190322436Abstract: A crate assembly includes an external crate assembly (12) having a top (16), a bottom (18), sides (20, 21) and ends (22, 23). An internal spool support assembly (14) is located within the external crate assembly (12). The internal spool support assembly (14) includes a lower spool support structure (54). The lower spool support structure (54) includes a first lower spool support assembly (58) located at one of the ends (22, 23) of the external crate assembly (12). A second lower spool support assembly (60) is located at an opposite one of the ends (22, 23) of the external crate assembly (12). The first lower spool support assembly (58) is separated from the second lower spool support assembly (60) such that the first and second lower spool assemblies (58, 60) may move relative to each other.Type: ApplicationFiled: November 29, 2017Publication date: October 24, 2019Inventors: Donald Orrin Bigelow, Douglas Edward Brackley, Gautam Narendra Kudva, Eric Lee Miller
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Publication number: 20190077674Abstract: A system, process and related sintered article are provided. The process includes supporting a piece of inorganic material with a pressurized gas and sintering the piece of inorganic material while supported by the pressurized gas by heating the piece of inorganic material to a temperature at or above a sintering temperature of the inorganic material such that the inorganic material is at least partially sintered forming the sintered article. The inorganic material is not in contact with a solid support during sintering. The sintered article, such as a ceramic article, is thin, has high surface quality, and/or has large surface areas.Type: ApplicationFiled: November 14, 2018Publication date: March 14, 2019Inventors: Michael Edward Badding, William Joseph Bouton, Douglas Edward Brackley, Lanrik Wayne Kester, Thomas Dale Ketcham, Eric Lee Miller, Cameron Wayne Tanner, James William Zimmermann