Abstract: A grid of phased array transducers includes a piezoelectric layer and a plurality of ground contact traces. The piezoelectric layer includes a first side and a second side. The plurality of ground contact traces is disposed on the first side of the piezoelectric layer along an elevational direction, where each ground contact trace of the plurality of ground contact traces extends along an azimuthal direction. Further, each phased array transducer of the grid of phased array transducers is disposed between an adjacently disposed pair of ground contact traces of the plurality of ground contact traces. Moreover, each phased array transducer includes at least a portion of at least one ground contact trace of a corresponding pair of ground contact traces, and where each phased array transducer includes a plurality of transducer elements.

Abstract: A backing panel for a transducer of an ultrasound scanner probe, comprising a core layer sandwiched by a first skin layer and a second skin layer. The transducer may comprise a front portion and a rear portion, where the front portion points to a direction of a target for the ultrasound scanner probe, and the first skin layer is adjacent to the rear portion of the transducer.

Abstract: A backing panel for a transducer of an ultrasound scanner probe, comprising a core layer sandwiched by a first skin layer and a second skin layer. The transducer may comprise a front portion and a rear portion, where the front portion points to a direction of a target for the ultrasound scanner probe, and the first skin layer is adjacent to the rear portion of the transducer.

Abstract: An ultrasound transducer includes a transducer array having a plurality of transducer elements. The transducer array has a first side and a second side. Further, one or more ground electrodes are disposed on the first side of the transducer array, and one or more signal electrodes are disposed on the second side of the transducer array. Moreover, an acoustic backing structure is operatively coupled to the plurality of transducer elements of the transducer array. Also, a plurality of electrical traces is routed on a surface of the acoustic backing structure and operatively coupled to at least one of the one or more signal electrodes and one or more ground electrodes.

Abstract: A grid of phased array transducers includes a piezoelectric layer and a plurality of ground contact traces. The piezoelectric layer includes a first side and a second side. The plurality of ground contact traces is disposed on the first side of the piezoelectric layer along an elevational direction, where each ground contact trace of the plurality of ground contact traces extends along an azimuthal direction. Further, each phased array transducer of the grid of phased array transducers is disposed between an adjacently disposed pair of ground contact traces of the plurality of ground contact traces. Moreover, each phased array transducer includes at least a portion of at least one ground contact trace of a corresponding pair of ground contact traces, and where each phased array transducer includes a plurality of transducer elements.

Abstract: A manufacturing a process is provided for the bulk manufacture of transducer arrays, including arrays having at least one 3D printed (or otherwise additive manufactured) acoustic matching layers. In certain implementations, the manufactured transducers include a composite-piezoelectric transducer on a de-matching layer. In one implementation, by producing multiple arrays at once on a common carrier, and by using direct-deposit additive processes for the matching layers, the described processes greatly reduce the number of parts and the number of manual operations.

Abstract: An ultrasound transducer includes a transducer array having a plurality of transducer elements. The transducer array has a first side and a second side. Further, one or more ground electrodes are disposed on the first side of the transducer array, and one or more signal electrodes are disposed on the second side of the transducer array. Moreover, an acoustic backing structure is operatively coupled to the plurality of transducer elements of the transducer array. Also, a plurality of electrical traces is routed on a surface of the acoustic backing structure and operatively coupled to at least one of the one or more signal electrodes and one or more ground electrodes.

Abstract: A multi-conductor cable for use in a catheter is described. The conductor-cable is isotropically flexible to allow catheter steering, but is also longitudinally stiff enough to push and pull the entire cable through the catheter lumen. In one implementation, the multi-conductor cable is bundled for most of its length, to provide longitudinal stiffness and support pushing and pulling the cable through a catheter lumen. However, in one such implementation, the portion of the cable within a steerable section of the catheter is unbundled and divided into individual conductors or groups that are flexible enough that they do not bias or otherwise interfere with the steering of the catheter. In one such approach, a spring wire or other stiffening element is added to the cable at that location to preserve or enhance longitudinal stiffness (tension and compression) of the cable through the unbundled flexible section.

Abstract: The present disclosure relates to the bulk manufacture of transducer arrays, including arrays having at least one 3D printed (or otherwise additive manufactured) acoustic matching layers. In certain implementations, the manufactured transducers include a composite-piezoelectric transducer on a de-matching layer. In one implementation, by producing multiple arrays at once on a common carrier, and by using direct-deposit additive processes for the matching layers, the described processes greatly reduce the number of parts and the number of manual operations.

Abstract: An imaging catheter assembly is presented. The imaging catheter assembly includes an imaging catheter which includes an imaging catheter tip. Further, the imaging catheter assembly includes a fluid reservoir connected to the imaging catheter and configured to deliver fluid through a proximal end of the imaging catheter tip. The imaging catheter assembly also includes a release mechanism configured to cause delivery of the fluid to the imaging catheter tip when activated.

Abstract: A method for implementing an imaging and navigation system to perform a medical procedure such as cardiac ablation is disclosed herein. The a method includes implementing an ultrasonic imaging device to provide a generally real time three-dimensional patient image, identifying a target site on the generally real time three-dimensional patient image, directing a medical instrument to the target site using a tracking system, and performing a medical procedure at the target site.

Abstract: A catheter tip (50, 170, 750) is provided that is adapted for mating attachment to a catheter body (90, 300, 790). In an embodiment, the catheter tip (50, 170, 750) comprises a transducer array (32, 60, 110, 210, 710) in electrical communication with an interconnect (120, 220, 720) and in a mechanical driven relationship with an actuator (80, 730), also in the catheter tip (50, 170, 750), via a drive shaft (38, 82, 732). The transducer array (710) is encapsulated in a potting material body 711 providing a desired ultrasound acoustical transmission, A defined annular space 761 exists between an outer capsule 752 of the catheter tip 750 and the potting material body 711. Oscillating back and forth motion of the transducer array (32, 60, 110, 210, 710) provides ultrasonic imaging functionality that may include real time three-dimensional imaging. Other embodiments of the catheter tip (50, 170, 750) and methods of fabrication also are provided.

Abstract: An imaging catheter tip is presented. The imaging catheter tip includes a housing. Further, the imaging catheter tip includes a transducer assembly located within the housing in a distal portion of the imaging catheter tip. The transducer assembly includes a transducer. In addition, the imaging catheter tip includes a motor located within the housing in a proximal portion of the imaging catheter tip. The motor is configured to facilitate oscillation of the transducer assembly about a longitudinal axis of the imaging catheter tip. The imaging catheter tip also includes a fill tube disposed between the motor and the housing. The fill tube is configured to deliver acoustic coupling fluid to the distal portion of the imaging catheter tip.

Abstract: An ultrasound system is provided for imaging an object. The ultrasound system includes an ultrasound probe for acquiring ultrasound data and a cooling subsystem for actively removing heat from the ultrasound probe. The cooling subsystem includes a pump disposed within a reservoir containing a coolant and configured to circulate the coolant through the ultrasound probe via a conduit.

Abstract: A multi-focus probe that includes a motor communicatively coupled with a lead screw and configured to turn the lead screw about a lengthwise axis of the lead screw, wherein the lead screw includes a length having threads. The probe also includes a lead-screw nut positioned about the lead screw such that the lead-screw nut engages the threads and such that the lead-screw nut and the lead screw can move relative to one another via the threads, a transducer configured to move vertically with the lead screw, and an enclosure surrounding the transducer, wherein the enclosure includes a probe face configured to hold fluid and engage a wave emission target such that waves from the transducer can enter the target.

Abstract: A device and a method for sealing a micromotor with an optional associated gearbox are disclosed where, in one aspect of the present invention, a catheter tip comprises: a micromotor; an ultrasound imaging transducer; a gearbox mechanically coupled to the micromotor, the gearbox having a rotatable portion mechanically coupled to the ultrasound imaging transducer array; and a moisture barrier disposed so as to reduce or prevent acoustic coupling fluid from entering both the gearbox and the micromotor.

Abstract: A multi-focus probe that includes a motor communicatively coupled with a lead screw and configured to turn the lead screw about a lengthwise axis of the lead screw, wherein the lead screw includes a length having threads. The probe also includes a lead-screw nut positioned about the lead screw such that the lead-screw nut engages the threads and such that the lead-screw nut and the lead screw can move relative to one another via the threads, a transducer configured to move vertically with the lead screw, and an enclosure surrounding the transducer, wherein the enclosure includes a probe face configured to hold fluid and engage a wave emission target such that waves from the transducer can enter the target.

Abstract: An ultrasound catheter housing with electromagnetic shielding properties and methods of manufacturing is provided. The ultrasound catheter housing comprises a an inner thin wall polymer tube extruded using an ultrasonically transparent polymer, a thin metalized layer deposited on the outer surface of the inner tube, and an outer thin wall polymer tube, which may be the same or a different ultrasonically transparent material. In another embodiment an ultrasound catheter comprising the ultrasound catheter housing is provided.

Abstract: An imaging and navigation system is disclosed herein. The imaging and navigation system includes a computer and an ultrasonic imaging device disposed at least partially within an ultrasound catheter. The ultrasonic imaging device is connected to the computer and is adapted to obtain a generally real time three-dimensional image. The imaging and navigation system also includes a tracking system connected to the computer. The tracking system is adapted to estimate a position of a medical instrument. The imaging and navigation system also includes a display connected to the computer. The display is adapted to depict the generally real time three-dimensional image from the ultrasonic imaging device and to graphically convey the estimated position of the medical instrument.

Abstract: A flexible interconnect circuit includes a plurality of substantially flat flex circuits. Each flex circuit has a length substantially greater than its corresponding width. The plurality of flex circuits are folded parallel to their long axes and configured together to provide a layered flex interconnect circuit structure in which at least one ground flex circuit is interposed with one or more signal flex circuits.