Abstract: A support grid for laterally maintaining the relative position of elongated fuel elements within a fuel assembly for use within a core of a nuclear reactor. The grid is formed in the shape of a lattice with the intersecting lattice members defining a plurality of cells, most of which respectively support the nuclear fuel elements. The remaining cells support nuclear control rod guide tubes and instrumentation thimbles. The cells supporting the nuclear fuel elements are provided with diagonally positioned springs on two, adjacent walls. The springs support the fuel elements against dimples which protrude from the opposite cell walls. The adjacent, diagonal springs in each fuel element cell are inclined in opposite directions. The walls of the cells supporting the control rod guide tubes are embossed along their height at the locations intermediate the intersection between adjoining walls with a concave notch having a curvature which conforms to the outside surface curvature of the control rod guide tubes.

Abstract: A support grid for laterally maintaining the relative position of elongated fuel elements within a fuel assembly for use within a core of a nuclear reactor. The grid is formed in the shape of a lattice with the intersecting lattice members defining a plurality of cells, most of which respectively support the nuclear fuel elements. The remaining cells support nuclear control rod guide tubes and instrumentation thimbles. The cells supporting the nuclear fuel elements are provided with diagonally positioned springs on two adjacent walls. The springs support the fuel elements against dimples which protrude from the opposite cell walls. The adjacent, diagonal springs in each fuel element cell are inclined in opposite directions. The springs are formed from narrow, parallel slits in the cell wall that terminate along a line parallel to the line of intersection with the adjacent wall. The spring slits continue along that parallel line in a direction away from the spring to increase its flexure.

Abstract: An expandable top nozzle for a nuclear fuel assembly having zircaloy thimble tubes has a cylindrical barrel and an assembly slidable in the barrel which includes a hub and a thin rod ejection plate fixed in spaced relation to the hub by support tubes through which the control rods extend. The support tubes extend through the hub and a spring retainer plate biased against an annular shoulder in the barrel by helical compression springs concentrically mounted with the support tubes in counterbores in the hub and spring retainer plate. A centrally located instrument guide robe has a spring loaded plunger which extends through the spring retainer plate and sets the height of an RCCA below the top of the barrel despite expansion and compression of the nozzle with changes in thimble robe length relative to the other internals. The top nozzle is removably attached to a fuel assembly by tubular inserts fixed to the thimble robes and having collapsed fingers with an annular outward bulge adjacent the free end.

Abstract: Disclosed is a quick release removable top nozzle assembly for use with a nuclear fuel element assembly. The top nozzle assembly disclosed herein is comprised of a top plate member, an enclosure frame and an adaptor plate having a plurality of spaced openings therein. A plurality of tubular insert support members each adapted to fit within a selected opening in the adaptor plate has an enlarged collar section adapted to contact and support the underside of the adaptor plate. The assembly also includes a plurality of quick release joints each adapted to fit within another selected opening in the adaptor plate. Each quick release joint has a tubular lock insert which fits within the selected opening of the adaptor plate. The upper portion of the tubular lock insert is provided with a circumferential groove below a plurality of lobes. A locking ring is retained in a recess in the top of the adaptor plate by a retainer ring.

Abstract: Vibration dampener for dampening vibration of a tubular member, such as an instrumentation tube of the type found in nuclear reactor pressure vessels. The instrumentation tube is received in an outer tubular member, such as a guide thimble tube. The vibration dampener comprises an annular sleeve which is attachable to the inside surface of the guide thimble tube and which is sized to surround the instrumentation tube. Dimples are attached to the interior wall of the sleeve for radially supporting the instrumentation tube. The wall of the sleeve has a flexible spring member, which is formed from the wall, disposed opposite the dimples for biasing the instrumentation tube into abutment with the dimples. Flow-induced vibration of the instrumentation tube will cause it to move out of contact with the dimples and further engage the spring member, which will flex a predetermined amount and exert a reactive force against the instrumentation tube to restrain its movement.

Abstract: Fuel assembly including deflector vanes for deflecting a component of a fluid stream flowing past such fuel assembly. The fuel assembly comprises a lattice member having rhombic-shaped rod cells and generally rhombic-shaped thimble cells therethrough. A plurality of parallel fuel rods extend through respective ones of the rod cells and a plurality of parallel control rod guide thimble tubes extend through respective ones of the thimble cells. A plurality of deflector vanes are associated with each rod cell and are integrally attached thereto on the upstream edge of each rod cell. Each deflector vane extends above its associated rod cell and curvilinearly protrudes partially over the rod cell for deflecting a component of the fluid stream onto the exterior surface of the fuel rod that extends through the rod cell.

Abstract: Method of making a fuel assembly lattice member and the lattice member made by such method. The method includes placing a plurality of elongate metal straps on a computer controlled conveyor which successively conveys the straps into alignment with each of a plurality of computer controlled piercing and drawing dies belonging to a progressive die machine. The dies are selectively actuated by the computer to form such elements as curved deflector vanes and spring members on each strap member. After the piercing and drawing operations are completed, the straps are joined by welding to form a lattice member of hexagonal cross section, the lattice member defining a plurality of rhombic-shaped fuel rod cells and a plurality of generally rhombic-shaped guide tube thimble cells therethrough. The rod cells are capable of receiving respective ones of a plurality of fuel rods and the thimble cells are capable of receiving respective ones of a plurality of thimble tubes.

Abstract: A nuclear fuel assembly for a pressurized water nuclear reactor has a spring and dimple structure formed in a non-radioactive insert tube placed in the top of a sensor receiving instrumentation tube thimble disposed in the fuel assembly and attached at a top nozzle, a bottom nozzle, and intermediate grids. The instrumentation tube thimble is open at the top, where the sensor or its connection extends through the cooling water for coupling to a sensor signal processor. The spring and dimple insert tube is mounted within the instrumentation tube thimble and extends downwardly adjacent the top. The springs and dimples restrain the sensor and its connections against lateral displacement causing impact with the instrumentation tube thimble due to the strong axial flow of cooling water. The instrumentation tube has a stainless steel outer sleeve and a zirconium alloy inner sleeve below the insert tube adjacent the top. The insert tube is relatively non-radioactivated inconel alloy.

Abstract: A fuel assembly has a top nozzle which includes a lower adapter plate and a plurality of guide structures thereon. The lower adapter plate has a peripheral edge. The guide structures are attached to and extend upwardly from the lower adapter plate at locations spaced inwardly from the peripheral edge of the lower adapter plate so as to separate the lower adapter plate into an interior portion extending between interior sides of the guide structures and mountable to the guide thimbles and a peripheral portion extending about exterior sides of the guide structures. The guide structures define a plurality of vertical guide slots.

Abstract: A fuel assembly has a top nozzle which includes a lower adapter plate and a plurality of guide structures thereon. The lower plate has a periphery bounding an interior thereof mounted by guide thimbles. The guide structures are attached to and extend along the periphery of lower plate and upwardly therefrom. The top nozzle also includes upper hold-down plate and a plurality of leaf spring assemblies. The upper plate is mounted to the guide structures for slidable movement relative thereto such that the upper plate can move toward and away from the interior of the lower plate within the space bounded by the guide structures as the upper plate slidably moves along the guide structures. The leaf spring assemblies are interposed between and engaged with the lower and upper plates so as to yieldably support the upper plate in spaced relation above the lower plate and bias the upper plate for movement away from the lower plate.

Abstract: A nuclear fuel assembly grid includes a multiplicity of dimple and spring structures for engaging fuel rods extending through the cells of the grid. Each of the dimple and spring structures have a pair of outer portions and a middle portion with opposite lengthwise edges thereon. The edges of the middle portions of the dimple structures and the outer and middle portions of the spring structures have one-sided chamfers defined thereon, whereas the edges of the outer portions of the dimple structures have double-sided chamfers defined thereon. The one-sided chamfers are longer than the double-sided chamfers.

Abstract: A nuclear fuel assembly grid includes a multiplicity of spring structures for engaging fuel rods extending through the cells of the grid. Each spring structure is formed on each cell wall section to form a matrix of fuel rod receiving cells in the grid. Each spring structure is composed of a pair of spaced apart upper and lower opposite outer portions being integrally attached at their outer ends to the respective wall section, and a middle portion disposed between and integrally connected at its outer ends with respective inner ends of the upper and lower outer portions. The upper and lower outer portions extend in alignment with one another and in generally diagonal relation to the direction of the central longitudinal axis of the one cell between upper and lower portions of the wall section. The middle portion which contacts the fuel rod extends in generally transverse relation to the direction of the central longitudinal axis of the one cell.

Abstract: A bimetallic spacer for supporting fuel rods in position in a nuclear reactor fuel assembly substantially comprises inner and outer structural elements of a first metallic material and spring elements of a second metallic material. The structural and spring elements together define a lattice, the interstices of which receive the individual fuel rods. The structural elements and spring elements in the spacer are connected together by forming the structural elements with openings and fitting the ends of the spring elements in the openings. At one end of the opening in the structural element, two slots can be provided for forming a tongue-shaped member which is moved aside to make space for the spring element and then moves back when the end of the spring element is in position, thus preventing a possible vertical return movement of the end of the spring element.

Abstract: A debris resistant bottom nozzle in a fuel assembly has a support structure in the form of four legs adapted to rest on a lower core plate of a nuclear reactor and a top flat plate fixed on one side of the four legs facing upwardly toward a lowermost grid of the fuel assembly. The flat plate is of a substantially solid configuration with a plurality of spaced cut-out regions defined therethrough in alignment with and directly above a plurality of inlet liquid coolant flow holes in the lower core plate. A plurality of open separate criss-cross structures are provided, each being fixed to the plate and extending across one of the cut-out regions therein within the plane of the plate.

Abstract: A nuclear fuel assembly grid includes a fuel rod engaging spring structure formed on each cell wall section of inner straps being interleaved with outer straps to form a matrix of fuel rod receiving cells in the grid. Each spring structure is composed of a pair of laterally spaced spring leg members each extending vertically and anchored at their respective pairs of opposite ends to the wall section and a fuel rod engaging cross spring member which extends diagonally between and integrally connects to the spring leg members. The leg members and cross member are respectfully curved and arched in configuration along respective longitudinal sections so as to project from the wall section toward the longitudinal axis of the grid cell. Further, the cross spring member is preferably disposed approximately forty-five degrees to the direction of the longitudinal axis of the cell and to the direction of coolant fluid flow through the grid and fuel assembly in which the grid is used.

Abstract: The improved fuel assembly has a plurality of elongated corner posts extending longitudinally between and releasably and rigidly interconnecting top and bottom nozzles so as to form a rigid structural skeleton of the fuel assembly. Additionally, a plurality of transverse grids are supported at axially spaced locations along the corner posts and a plurality of fuel rods are supported by the grids. Certain groups of the fuel rods are spaced apart laterally from one another by a greater distance than the rest of the fuel rods so as to define a number of elongated channels extending between the top and bottom nozzles. A cluster assembly having a cluster plate with a plurality of elongated rods is adapted to be removably supported on the top nozzle with its rods extending through the channels. The rods can be a plurality of guide thimbles in the case of one cluster assembly, or a plurality of oversized fuel rods in the case of another cluster assembly.

Abstract: Spacer grids for a nuclear fuel assembly are arranged in superadjacent groups having grid springs and opposing dimples which contact a fuel rod passing through a cell of the spacer grid with a selected spring force. As fabricated, the lowermost grid exerts the greatest initial spring force on the rod; intermediate grids exert a smaller spring force; and the uppermost grid exerts yet a lower spring force. The fuel rod is supported laterally while it is permitted to age expand axially with little axial compression resulting from the spring forces of the springs and dimples, whereby bowing of the rod is diminished.

Abstract: The universal fuel assembly has a plurality of elongated corner posts extending longitudinally between and releasably and rigidly interconnecting top and bottom nozzles so as to form a rigid structural skeleton of the fuel assembly. Additionally, a plurality of transverse grids are supported at axially spaced locations along the corner posts and a plurality of fuel rods are supported by the grids. Certain groups of the fuel rods are spaced apart laterally from one another by a greater distance than the rest of the fuel rods so as to define a number of elongated channels extending between the top and bottom nozzles. A cluster assembly having a cluster plate with a plurality of elongated rods is adapted to be removably supported on the top nozzle with its rods extending through the channels. The rods can be a plurality of guide thimbles in the case of one cluster assembly, or a plurality of oversized fuel rods in the case of another cluster assembly.

Abstract: An improved grid structure is provided for a nuclear reactor fuel assembly whose sole purpose is to promote a crossflow mixing of the coolant through the fuel assembly rather than the support of the fuel rods. The grid straps form an egg-crate configuration creating cell openings for receiving the fuel rods. Associated with each cell opening is at least one coolant flow mixing vane that projects over the cell opening and four dimple protrusions which are open to the flow of coolant therethrough. The dimple protrusions extend into the cell opening to a further extent than the mixing vane so as to prevent damaging impact of the fuel rod with a vane upon transverse movement of the fuel rod across the cell opening. In reducing the pressure drop of the coolant flow through the assembly, the height of the inner grid straps is substantially less than the height of the outer border strap.

Abstract: A moderator control apparatus is provided for use with a fuel assembly to improve fuel utilization in thereby reducing fuel cycle costs. The apparatus includes a plurality of displacer rods filled with a burnable poison gas which are inserted into the guide thimbles of the fuel assembly to displace a portion of the coolant in thus reducing the H/U ratio at the start of the cycle. The displacer rods are connected at their upper ends to a manifold which has a central opening with a plurality of inlet ports disposed about the central opening and in fluid flow communication with the rods. A rotatable valve is disposed in the central opening and operable to selectively open and close the inlet ports so as to either permit or obstruct the flow of coolant into the displacer rods in a predetermined controlled manner.