Abstract: A liquid emission device includes a chamber having a nozzle orifice. Separately addressable dual electrodes are positioned on opposite sides of a central electrode. The three electrodes are aligned with the nozzle orifice. A rigid electrically insulating coupler connects the two addressable electrodes. To eject a drop, an electrostatic charge is applied to the addressable electrode nearest to the nozzle orifice, which pulls that electrode away from the orifice, drawing liquid into the expanding chamber. The other addressable electrode moves in conjunction, storing potential energy in the system. Subsequently the addressable electrode nearest to the nozzle is de-energized and the other addressable electrode is energized, causing the other electrode to be pulled toward the central electrode in conjunction with the release of the stored elastic potential energy. This action pressurizes the liquid in the chamber behind the nozzle orifice, causing a drop to be ejected from the nozzle orifice.

Abstract: A drop-on-demand liquid emission device, such as for example an ink jet printer, includes a member movable through a path for driving liquid from the device, wherein the speed at which the member moves is reduced over the time period that liquid is being expelled. During that time period, a portion of the liquid flows through a passage away from the nozzle orifice. According to a feature of the present invention, a variable flow restrictor increases the resistance to flow through the passage during the time period that liquid is being expelled; thereby tending to compensate for the reduction of the liquid-expulsion force over the time period. The result is a reduction of undesirable satellite droplets following a main drop.

Abstract: An apparatus for a thermal actuator for a micromechanical device, especially a liquid drop emitter such as an ink jet printhead, is disclosed. The disclosed thermal actuator comprises a base element and a cantilevered element including a thermo-mechanical bending portion extending from the base element and a free end portion residing in a first position. The thermo-mechanical bending portion has a base end width, wb, adjacent the base element and a free end width, wf, adjacent the free end portion wherein the base end width is substantially greater than the free end width. The thermal actuator further comprises apparatus adapted to apply a heat pulse directly to the thermo-mechanical bending portion causing the deflection of the free end portion of the cantilevered element to a second position. The width of the thermo-mechanical bending portion may reduce substantially quadratically or in an inverse power fashion as a function of the distance away from the base element or in at least one step reduction.

Abstract: An apparatus for a thermal actuator for a micromechanical device, especially a liquid drop emitter such as an ink jet printhead, is disclosed. The disclosed thermal actuator comprises a base element and a cantilevered element including a thermo-mechanical bending portion extending from the base element and a free end portion residing in a first position. The thermo-mechanical bending portion has a base end width, wb, adjacent the base element and a free end width, wf, adjacent the free end portion wherein the base end width is substantially greater than the free end width. The thermal actuator further comprises apparatus adapted to apply a heat pulse directly to the thermo-mechanical bending portion causing the deflection of the free end portion of the cantilevered element to a second position. The width of the thermo-mechanical bending portion may reduce substantially monotonically as a function of the distance away from the base element or in at least one step reduction.

Abstract: An apparatus for a thermal actuator for a micromechanical device, especially a liquid drop emitter such as an ink jet printhead, is disclosed. The disclosed thermal actuator comprises a base element and a cantilevered element extending from the base element and normally residing at a first position before activation. The cantilevered element includes a first layer constructed of an electrically resistive material, such as titanium aluminide, patterned to have a first resistor segment and a second resistor segment each extending from the base element; a coupling device that conducts electrical current serially between the first and second resistor segments; and a second layer constructed of a dielectric material having a low coefficient of thermal expansion and attached to the first layer.

Abstract: An actuator is made by depositing an electrode layer on an initial layer. A patterned layer of sacrificial material is formed on the first electrode layer such that a region of the first electrode layer is exposed through the subsequent layer. A second electrode layer is deposited and patterned on the subsequent layer. Then, a third patterned layer of sacrificial material is formed on the second electrode layer with an opening there through to the exposed region of the first electrode layer. A structure is deposited, patterned and planarized on the third layer expose a surface of the third layer. A third electrode layer is deposited and patterned on the planarized structure and the exposed surface of the third layer. The sacrificial material is partially removed, whereby the first electrode layer, the structure, and the third electrode layer are free to move together relative to the second electrode layer.

Abstract: A drop-on-demand liquid emission device, such as for example an ink jet printer, includes a member movable through a path for driving liquid from the device, wherein the speed at which the member moves is reduced over the time period that liquid is being expelled. During that time period, a portion of the liquid flows through a passage away from the nozzle orifice. According to a feature of the present invention, a variable flow restrictor increases the resistance to flow through the passage during the time period that liquid is being expelled; thereby tending to compensate for the reduction of the liquid-expulsion force over the time period. The result is a reduction of undesirable satellite droplets following a main drop.

Abstract: A liquid emission device includes a chamber having a nozzle orifice. Separately addressable dual electrodes are positioned on opposite sides of a central electrode. The three electrodes are aligned with the nozzle orifice. A rigid electrically insulating coupler connects the two addressable electrodes. To eject a drop, an electrostatic charge is applied to the addressable electrode nearest to the nozzle orifice, which pulls that electrode away from the orifice, drawing liquid into the expanding chamber. The other addressable electrode moves in conjunction, storing potential energy in the system. Subsequently the addressable electrode nearest to the nozzle is de-energized and the other addressable electrode is energized, causing the other electrode to be pulled toward the central electrode in conjunction with the release of the stored elastic potential energy. This action pressurizes the liquid in the chamber behind the nozzle orifice, causing a drop to be ejected from the nozzle orifice.

Abstract: An apparatus for and method of operating a thermal actuator for a micromechanical device, especially a liquid drop emitter such as an ink jet printhead, is disclosed. The disclosed thermal actuator comprises a base element and a cantilevered element extending a length L from a base element and normally residing at a first position before activation. The cantilevered element includes a barrier layer constructed of a dielectric material having low thermal conductivity, a first deflector layer constructed of a first electrically resistive material having a large coefficient of thermal expansion and patterned to have a first uniform resistor portion extending a length LH1 from the base element, wherein 0.3L≦LH1≦0.7L, and a second deflector layer constructed of a second electrically resistive material having a large coefficient of thermal expansion and patterned to have a second uniform resistor portion extending a length LH2 from the base element, wherein 0.3L≦LH2≦0.

Abstract: Apparatus for controlling ink in a continuous inkjet printer in which a continuous stream of ink is emitted from a nozzle bore, including a reservoir containing pressurized ink; a rigid nozzle element defining an ink staging chamber and defining a nozzle bore in communication with the ink staging chamber arranged so as to establish a continuous flow of ink in a ink stream; ink delivery structure intermediate the reservoir and the ink staging chamber for communicating ink between the reservoir and defining first and second spaced ink delivery channels; and heat responsive bimorph flexible elements disposed in the first and second spaced ink delivery channels to control the flow of ink to the nozzle and thereby change the direction of ink from the nozzle.

Abstract: An apparatus for and method of operating a thermal actuator for a micromechanical device, especially a liquid drop emitter such as an ink jet printhead, is disclosed. The disclosed thermal actuator comprises a base element and a cantilevered element extending from the base element and normally residing at a first position before activation. The cantilevered element includes a barrier layer constructed of a low thermal conductivity material, bonded between a deflector layer and a restorer layer, both of which are constructed of materials having substantially equal coefficients of thermal expansion.

Abstract: An optical strain gauge for measuring the strain in a structural member includes a mechanical grating device fixedly attached to the structural member for modulating an incident beam of light by diffraction; at least one source of light; and an optical system for directing light onto the mechanical grating device and a sensor for receiving light reflected from the mechanical grating device for producing a representation of the strain in the structural member.

Abstract: Apparatus for controlling ink in a continuous inkjet printer in which a continuous stream of ink is emitted from a nozzle bore, including a reservoir containing pressurized ink; a rigid nozzle element defining an ink staging chamber and defining a nozzle bore in communication with the ink staging chamber arranged so as to establish a continuous flow of ink in a ink stream; ink delivery structure intermediate the reservoir and the ink staging chamber for communicating ink between the reservoir and defining first and second spaced ink delivery channels; and heat responsive bimorph flexible elements disposed in the first and second spaced ink delivery channels to control the flow of ink to the nozzle and thereby change the direction of ink from the nozzle.

Abstract: Apparatus for controlling ink in a continuous inkjet printer. A nozzle element defining an ink staging chamber and having a nozzle bore in communication with the ink staging chamber arranged so as to establish a continuous flow of ink in a ink stream; ink delivery means intermediate the reservoir and the ink staging chamber for communicating ink between the reservoir and defining first and second spaced ink delivery channels; a first actuable flow delivery valve positioned in operative relationship with the first ink delivery channel and a second actuable flow delivery valve positioned in operative relationship with the second ink delivery channel; and the valves are controlled to control the path along which ink is delivered through the nozzle.

Abstract: A method of making a print head (100) includes forming a body (110) having a closed base (120) and independent fluid containment compartments (220) formed about the closed base (120). A substantially planar piezoelectric transducer (80) comprising a slab (60) of piezoelectric material provides a means of enclosing each of the independent fluid containment compartments (220). Each of the independent compartments has operably associated therewith one of a plurality of first electrodes (20) arranged on a first surface (62) of the slab (60) of piezoelectric material and a portion of a second electrode (22) arranged on an opposite second surface (64). By applying a voltage to the first and second surface electrodes (20, 22) in a predetermined manner induces an electric field in a portion of the slab (60) of piezoelectric material and thereby forces fluid composition through the independent fluid containment compartment (220).

Abstract: A method for fabricating a permanent magnetic structure in a substrate, the method comprises the steps of providing a substrate with at least one cavity; providing magnetic particles dispersed with a bonding material for forming a bonding compound; filling the cavities with the bonding compound; and curing the compound to form the permanent magnetic structure in the substrate.

Abstract: Apparatus for controlling ink in a continuous inkjet printer. A nozzle element defining an ink staging chamber and having a nozzle bore in communication with the ink staging chamber arranged so as to establish a continuous flow of ink in a ink stream; ink delivery means intermediate the reservoir and the ink staging chamber for communicating ink between the reservoir and defining first and second spaced ink delivery channels; a first actuable flow delivery valve positioned in operative relationship with the first ink delivery channel and a second actuable flow delivery valve positioned in operative relationship with the second ink delivery channel; and the valves are controlled to control the path along which ink is delivered through the nozzle.

Abstract: A liquid emission device includes a chamber having a nozzle orifice. Separately addressable dual electrodes are positioned on opposite sides of a ground electrode. The three electrodes are aligned with the nozzle orifice. A rigid electrically insulating coupler connects the two addressable electrodes. To eject a drop, an electrostatic charge is applied to the addressable electrode nearest to the nozzle orifice, which pulls that electrode away from the orifice, drawing liquid into the expanding chamber. The other addressable electrode moves in conjunction, storing potential energy in the system. Subsequently the addressable electrode nearest to the nozzle is de-energized and the other addressable electrode is energized, causing the other electrode to be pulled toward the ground electrode in conjunction with the release of the stored elastic potential energy. This action pressurizes the liquid in the chamber behind the nozzle orifice, causing a drop to be ejected from the nozzle orifice.

Abstract: A strain gauge for measuring strain in a structural member, including: a light modulator adapted to be attached to the structural member, further including: a plurality of deformable elements, each of said deformable elements having a reflective surface and a resonant frequency that varies as a function of strain on the element; means for exerting a force to the deformable elements to cause them to deform at their resonant frequency between first and second operating states, an optical system for directing incident light onto the light modulator, and directing modulated light from the light modulator to a sensor that provides an output signal that varies as a function of the resonate frequency of said deformable elements; and means for generating a representation of the strain in the structural member from said output signal.

Abstract: A micro-actuator has a pair of conductive metallic layers connectable to an electrical potential source so as to induce a force between the metallic layers upon application of an electrical field. A layer of dense elastomer material is sandwiched between the pair of conductive metallic layers such that there will be a change in the volume of the elastomer material in response to relative movement between the conductive metallic layers. The elastomer material has at least one void within the elastomer material, whereby the micro-actuator exhibits void-enhanced growth and reduction in size in response to the effected force induced by the applied electrical field. At least one of the metallic layers is a flexible electrode plate. The other metallic layer may be rigid and essentially non-deformable. The elastomer material has substantial plurality of voids.