Abstract: Rigid substrates having molded fastener projections, and methods of making the same are disclosed. A substrate has a beam stiffness, measured as a product of an overall moment of inertia of a nominal transverse cross-section and an effective modulus of elasticity of a material from which the substrate is made, that is greater than about 200 lb-in2 (0.574 N-m2). In situ lamination of hook, bands or islands on surfaces of a rigid substrate held in a planar orientation or presenting a planar surface.

Abstract: Methods of making touch fasteners include forming lanes of polymeric material into a sheet-form base and forming discrete elements extending from the sheet-form base. Corresponding touch fasteners are also disclosed.

Abstract: A method of manufacturing a fastener product includes continuously introducing a sheet of preformed material to a gap defined adjacent a peripheral surface of a rotating mold roll. A lane of resin is also introduced into the gap with the lane overlapping a longitudinal edge of the sheet. The resin is pressed against the sheet in the gap, such that the resin becomes permanently bonded to the sheet, while an array of stems is molded from the resin in the thicker region, the stems extending from a base portion of the resin. Engageable heads are formed on the stems to form fastener elements. The gap is configured with a step in thickness, the step defining a boundary between a relatively thicker gap region and a relatively thinner gap region, the sheet of preformed material being introduced to the gap with its longitudinal edge disposed within the thicker gap region.

Abstract: A product comprising a base layer and a multiplicity of protruding hollow formations, the protruding formations unitarily formed with and extending upward from an upper surface of the base layer, the hollow formations and base layer formed of thermoplastic applied under pressure against a forming surface having forming cavities and the base layer having a back surface including interior surfaces of the hollow formations comprising a parting surface from which a second thermoplastic filling the hollow formations has been peeled.

Abstract: Rigid substrates having molded fastener projections, and methods of making the same are disclosed. A substrate has a beam stiffness, measured as a product of an overall moment of inertia of a nominal transverse cross-section and an effective modulus of elasticity of a material from which the substrate is made, that is greater than about 200 lb-in2 (0.574 N-m2).

Abstract: A male component of a mechanical fastening system, such as a hook and loop fastener, that can remain fastened to a female component under high levels of shear force. The male component has a backing material with protrusions extending from the backing material at an angle toward the direction of fastener force. The combination of the male component with a female loop component results in a secure fastening system.

Abstract: A male fastener element extends integrally from a planar base and includes a primary engagement hook and a secondary engagement structure (e.g., a hook). The primary engagement hook has a stem portion that is integrally molded with the planar base and that extends from the planar base to a distal end. The primary engagement hook also has an overhang portion that extends from the distal end of the stem portion and that has an underside surface overhanging an open volume for receiving loops. The secondary engagement structure, which is shorter than the primary engagement hook, is disposed immediately adjacent the primary engagement hook and extends from a side surface of the primary engagement hook. The secondary engagement structure extends from the base to a distal end that is disposed, in side view, below the underside surface of the overhang portion of the primary engagement hook.

Abstract: A method and apparatus for producing a fastener product having a multiplicity of fastener elements extending from a sheet-form material. Molten resin is extruded through an extrusion nozzle and gas is introduced into the resin within the extruder to provide an interrupted flow of resin from the nozzle to deposit discrete regions of molten resin onto the sheet-form material. The discrete regions of molten resin are spread apart along a longitudinal direction of the sheet-form material. The molten resin is permanently bonded to the sheet-form material, and a multiplicity of fastener elements are molded from each discrete region of resin.

Abstract: Fastener products, for example for use in hook and loop fasteners are provided. The fastener products include a sheet form backing, and, extending from the backing, a plurality of fastener elements that include a shape memory polymer. Method of making and using such fastener products are also provided.

Abstract: A male component of a mechanical fastening system, such as a hook and loop fastener, that can remain fastened to a female component under high levels of shear force. The male component has a backing material with protrusions extending from the backing material at an angle toward the direction of fastener force. The combination of the male component with a female loop component results in a secure fastening system.

Abstract: Touch fasteners and methods of making touch fasteners are described herein. The touch fasteners have a sheet form base that carries a plurality of male fastener elements, and are thermoformed into three-dimensional shapes. In some instances, the touch fasteners are thermoformed to define mold inserts, mold liners, frameworks, or other shaped surfaces. The touch fasteners can be used, for example, in mold processes.

Abstract: A method of manufacturing a composite fastener material, the composite fastener material, and products derived from the composite fastener material. The method includes providing two longitudinally continuous sheets of material, positioning the two sheets to form a longitudinal, continuous interface between the two sheets, joining the two sheets by introducing one or more molten plastic resins in at least one lane, one lane of the resin extending across the interface under conditions that cause the resin to bond to the two sheets, molding an array of stems from at least one lane of the resin, the stems extending from an exposed surface of the composite material, and forming engageable heads on the stems to form fastener elements, wherein the two sheets differ from one another by one of material composition, thickness, texture, stretchability, breathability, and compressability.

Abstract: A method of making a touch fastener includes coextruding, side-by-side, a plurality of lanes of polymeric material to form a sheet-form base. The sheet-sheet form base includes a lane of a first polymeric material disposed between two lanes of a second polymeric material, the second polymeric material is different from the first polymeric material. The method further includes molding a plurality of discrete fastener element stems extending outwardly from and integral with the sheet-form base in each of the two lanes of the second polymeric mateial and forming engageable heads on the stems.