Patents by Inventor Esa Korhonen

Esa Korhonen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230042698
    Abstract: The present disclosure relates to methods for processing plastic waste pyrolysis gas, such as methods wherein clogging of the systems used in the method is avoided or at least alleviated.
    Type: Application
    Filed: June 1, 2020
    Publication date: February 9, 2023
    Applicant: Neste Oyj
    Inventors: Antti KURKIJÄRVI, Hannu LEHTINEN, Esa KORHONEN, Mikko MATILAINEN, Max NYSTRÖM
  • Patent number: 11471817
    Abstract: The present disclosure relates to methods for processing plastic waste pyrolysis gas, such as methods wherein clogging of the systems used in the method is avoided or at least alleviated.
    Type: Grant
    Filed: June 1, 2020
    Date of Patent: October 18, 2022
    Assignee: NESTE OYJ
    Inventors: Antti Kurkijärvi, Hannu Lehtinen, Esa Korhonen, Mikko Matilainen, Max Nyström
  • Publication number: 20220268857
    Abstract: This document discloses a power leakage sensor for a circuit, comprising: a power switch controller circuit coupled with at least one power switch for the digital circuit, the power switch controller configured to control the at least one power switch, to monitor power supply of the digital circuit, and to perform the following: a. in response to the detecting that the power supply to the circuit is powered on, output a power-off signal to the at least one power switch; and b. in response to the measured power supply metric falling below a threshold in response to the power-off signal, output a power-on signal to the at least one power switch. The power leakage sensor further comprises a frequency counter circuit configured to count a frequency of executing steps a. and b., the frequency indicating a proportion of power leakage in the digital circuit.
    Type: Application
    Filed: February 9, 2022
    Publication date: August 25, 2022
    Inventor: Esa KORHONEN
  • Publication number: 20220226765
    Abstract: The present disclosure relates to methods for processing plastic waste pyrolysis gas, such as methods wherein clogging of the systems used in the method is avoided or at least alleviated.
    Type: Application
    Filed: June 1, 2020
    Publication date: July 21, 2022
    Applicant: Neste Oyj
    Inventors: Antti KURKIJÄRVI, Hannu LEHTINEN, Esa KORHONEN, Mikko MATILAINEN, Max NYSTRÖM
  • Patent number: 9216548
    Abstract: The invention is directed to a process for the treatment of plastic material comprising a) providing a liquid; b) contacting the plastic material with the liquid; c) keeping the plastic material in the liquid at Tb?25° C. to Tb of the liquid, wherein Tb is the boiling point of the liquid at the applied pressure; and d) removing the plastic material from the liquid. Furthermore, the invention is directed to the use of a liquid for the treatment of plastic material and to a plant for treating plastic material with a liquid.
    Type: Grant
    Filed: October 24, 2008
    Date of Patent: December 22, 2015
    Assignee: BOREALIS TECHNOLOGY OY
    Inventors: Esa Korhonen, Ensio Hietanen, Karin H. Knudsen, Kai Hagane, Fred Bergmann, Klaus Nyfors
  • Patent number: 8217125
    Abstract: A process for producing polyolefins, which includes polymerizing at least one olefin monomer, separating at least a part of the reaction mixture, dividing the separated reaction mixture into a polymer-lean fraction and a polymer-rich fraction, and subjecting at least a part of the polymer-lean fraction to a purification step prior to recycling back to the polymerization of at least one olefin monomer. The obtained polyolefins particularly have a low content of volatile low molecular weight compounds, a low content of low-molecular weight polyolefin waxes and a low content of residues derived from the catalyst employed.
    Type: Grant
    Filed: May 22, 2007
    Date of Patent: July 10, 2012
    Assignee: Borealis Technology Oy
    Inventors: Amir Kiumars Karbasi, Esa Korhonen, Michiel Bergstra
  • Publication number: 20110245445
    Abstract: The invention is directed to a process for the treatment of plastic material comprising a) providing a liquid; b) contacting the plastic material with the liquid; c) keeping the plastic material in the liquid at Tb?25° C. to Tb of the liquid, wherein Tb is the boiling point of the liquid at the applied pressure; and d) removing the plastic material from the liquid. Furthermore, the invention is directed to the use of a liquid for the treatment of plastic material and to a plant for treating plastic material with a liquid.
    Type: Application
    Filed: October 24, 2008
    Publication date: October 6, 2011
    Inventors: Amir Karbasi, Esa Korhonen, Ensio Hietanen, Karin H. Knudsen, Kai Hagane, Fred Bergmann, Klaus Nyfors
  • Publication number: 20100234541
    Abstract: A process for producing polyolefins, which includes polymerizing at least one olefin monomer, separating at least a part of the reaction mixture, dividing the separated reaction mixture into a polymer-lean fraction and a polymer-rich fraction, and subjecting at least a part of the polymer-lean fraction to a purification step prior to recycling back to the polymerization of at least one olefin monomer. The obtained polyolefins particularly have a low content of volatile low molecular weight compounds, a low content of low-molecular weight polyolefin waxes and a low content of residues derived from the catalyst employed.
    Type: Application
    Filed: May 22, 2007
    Publication date: September 16, 2010
    Applicant: BOREALIS TECHNOLOGY OY
    Inventors: Amir Kiumars Karbasi, Esa Korhonen
  • Patent number: 7740808
    Abstract: The present invention concerns a process and an apparatus for continuous polymerisation of olefin monomers. In particular, the present invention concerns a process and an apparatus for continuous polymerisation olefin monomers like ethylene and other monomers, wherein an olefin monomer is polymerised in slurry phase in an inert hydrocarbon diluent in at least one loop reactor. According to the invention, a polymer slurry is continuously withdrawn from the loop reactor and concentrated. The concentrated slurry is conducted to a flash unit in order to remove the remaining fluid phase, and gas obtained is compressed in a flash gas compressor before it is being fed to a distillation section. By means of the present invention it is possible reduce the size of the flash gas compressor and the capacity of the distillation sections. This significantly reduces investment cost for a continuously operated polymerization apparatus.
    Type: Grant
    Filed: April 29, 2005
    Date of Patent: June 22, 2010
    Assignee: Borealis Technology Oy
    Inventors: Marianna Vuorikari, Esa Korhonen, Henrik Andtsjö, Samuli Zitting
  • Publication number: 20100016510
    Abstract: The present invention relates to a heterophasic polypropylene composition with a high melt flow rate for processability, a good stiffness and an improved compression performance. These compositions may be employed for the production of moulded articles, in particular injection moulded articles such as thin-walled plastic cups. Furthermore, the invention relates to a process for preparing the inventive polymer compositions.
    Type: Application
    Filed: December 11, 2007
    Publication date: January 21, 2010
    Applicant: BOREALIS TECHNOLOGY OY
    Inventors: Bo Malm, Olli Tuominen, Torvald Vestberg, Esa Korhonen
  • Patent number: 7645843
    Abstract: Olefins are polymerised in the presence of a solid catalyst component and optionally a cocatalyst. The solid catalyst component is introduced into the polymerisation reactor by suspending the solid component into oil having a viscosity of from 20 to 1500 mPa s. Optionally, the suspension comprises a drag reduction agent dissolved in the oil. The suspension is metered into the polymerisation reactor by using a valveless piston pump.
    Type: Grant
    Filed: December 12, 2005
    Date of Patent: January 12, 2010
    Assignee: Borealis Technology Oy
    Inventors: Erno Elovainio, Marianne Vuorikari, Esa Korhonen, Pauli Leskinen
  • Publication number: 20080039597
    Abstract: The present invention concerns a process and an apparatus for continuous polymerisation of olefin monomers. In particular, the present invention concerns a process and an apparatus for continuous polymerisation olefin monomers like ethylene and other monomers, wherein an olefin monomer is polymerised in slurry phase in an inert hydrocarbon diluent in at least one loop reactor. According to the invention, a polymer slurry is continuously withdrawn from the loop reactor and concentrated. The concentrated slurry is conducted to a flash unit in order to remove the remaining fluid phase, and gas obtained is compressed in a flash gas compressor before it is being fed to a distillation section. By means of the present invention it is possible reduce the size of the flash gas compressor and the capacity of the distillation sections. This significantly reduces investment cost for a continuously operated polymerization apparatus.
    Type: Application
    Filed: April 29, 2005
    Publication date: February 14, 2008
    Applicant: Borealis Technology OY
    Inventors: Marianna Vuorikari, Esa Korhonen, Henrik Andtsjo, Samuli Zitting
  • Publication number: 20070299220
    Abstract: Olefins are polymerised in the presence of a solid catalyst component and optionally a cocatalyst. The solid catalyst component is introduced into the polymerisation reactor by suspending the solid component into oil having a viscosity of from 20 to 1500 mPa s. Optionally, the suspension comprises a drag reduction agent dissolved in the oil. The suspension is metered into the polymerisation reactor by using a valveless piston pump.
    Type: Application
    Filed: December 12, 2005
    Publication date: December 27, 2007
    Inventors: Erno Elovainio, Marianna Vuorikari, Esa Korhonen, Pauli Leskinen
  • Patent number: 7115687
    Abstract: The present invention concerns a process and an apparatus for continuous polymerisation of olefin monomers in a cascade of polymerisation reactors. According to the process, an olefin monomer is polymerised first in slurry phase in an inert hydrocarbon diluent in at least one loop reactor and then, subsequently, in gas phase in at least one gas phase reactor. According to the invention, a polymer slurry is continuously withdrawn from the loop reactor and optionally concentrated. The concentrated slurry is conducted to a high pressure flash unit in order to remove the remaining fluid phase, and fed to the gas phase reactor. With the process described in this invention, it is possible to produce bimodal polyethylene with good properties. The operation of the process is stable because of the truly continuous operation.
    Type: Grant
    Filed: October 27, 2003
    Date of Patent: October 3, 2006
    Assignee: Borealis Technology Oy
    Inventors: Marianna Vuorikari, Esa Korhonen, Henrik Andtsjö, Samuli Zitting
  • Publication number: 20060052552
    Abstract: The present invention concerns a process and an apparatus for continuous polymerisation of olefin monomers in a cascade of polymerisation reactors. According to the process, an olefin monomer is polymerised first in slurry phase in an inert hydrocarbon diluent in at least one loop reactor and then, subsequently, in gas phase in at least one gas phase reactor. According to the invention, a polymer slurry is continuously withdrawn from the loop reactor and optionally concentrated. The concentrated slurry is conducted to a high pressure flash unit in order to remove the remaining fluid phase, and fed to the gas phase reactor. With the process described in this invention, it is possible to produce bimodal polyethylene with good properties. The operation of the process is stable because of the truly continuous operation.
    Type: Application
    Filed: October 27, 2003
    Publication date: March 9, 2006
    Inventors: Marianna Vuorikari, Esa Korhonen, Henrik Andtsjo, Samuli Zitting
  • Patent number: 6476161
    Abstract: The present invention concerns a method and an apparatus of introducing polymer slurry obtained from a slurry reactor into a gas phase reactor containing a fluidized bed (C, D). According to the present invention, the content of the slurry reactor (R1) is conducted directly to the fluidized bed reactor (R2) as a multiphase stream comprising polymer, active catalyst and reaction medium using at least one feed line (10; 11; 12), and the stream is fed below a first fluidized zone (C) of the gas phase reactor via inlet pipe protruding into the fluidized bed in order to increase the once-through conversion of the process. By means of the invention, the amount of unreacted monomers which needs to be recirculated is minimized and investment and operation costs of the recovery section are greatly reduced.
    Type: Grant
    Filed: July 17, 2000
    Date of Patent: November 5, 2002
    Assignee: Borealis Technology Oy
    Inventors: Ali Harlin, Jouni Kivelä, Esa Korhonen, Henrik Andtsjö
  • Patent number: 6469110
    Abstract: Described herein is a process and an apparatus for polymerizing propylene. The process comprises carrying out the polymerization in at least one slurry reactor and at least one gas phase reactor without recycling unreacted monomers to the slurry reactor. A polymerization product containing unreacted monomers is recovered from the slurry reactor and volatile components are separated from the product in a separation unit. The polymerization product is recovered from the separation unit and conducted to a first gas phase reactor; and at least a part of the volatile components a recovered from the separation unit and conducted them to a gas phase reactor. At least 10% of the polymer product is produced in the gas phase reactor(s). The invention provides propylene homopolymers and alloys of propylene homopolymers and copolymers having good impact and creep properties.
    Type: Grant
    Filed: February 14, 2000
    Date of Patent: October 22, 2002
    Assignee: Borealis Technology Oy
    Inventors: Ali Harlin, Kauno Alastalo, Jouni Kivelä, Esa Korhonen
  • Patent number: 6461574
    Abstract: An apparatus for the polymerization of olefin monomers comprising means for forming a fluid stream containing catalyst, means for continuously feeding the fluid stream into an elongated polymerization reactor having at least two successive chambers separated by dividing plates having a diameter slightly smaller than that of the polymerization rector, means for feeding monomers, and an optional catalyst and donor into the polymerization reactor under temperature conditions to polymerize the olefin while maintaining a mixed flow in the chambers to polymerize the monomers and optional comonomer in the fluid, and means for removing the resultant polymer slurry from the polymerization reactor.
    Type: Grant
    Filed: January 8, 2001
    Date of Patent: October 8, 2002
    Assignee: Borealis A/S
    Inventors: Esa Korhonen, Pauli Leskinen, Ward Mennes, Fred Bergmann
  • Patent number: 6455643
    Abstract: Described herein is a process and an apparatus for preparing propylene homopolymers and copolymers, which comprises polymerizing propylene optionally with comonomers in the presence of a catalyst at elevated temperature and pressure in at least one slurry reactor and at least one gas phase reactor, the polymerization product of at least one slurry reactor, containing unreacted monomers, being conducted to a first gas phase reactor essentially without recycling of the unreacted monomers to the slurry reactor. The invention provides for fast start-ups because the gas phase bed material is available directly from the loop reactor.
    Type: Grant
    Filed: June 24, 1998
    Date of Patent: September 24, 2002
    Assignee: Borealis Technology Oy
    Inventors: Ali Harlin, Kauno Alastalo, Esa Korhonen, Jouni Kivelä
  • Publication number: 20010031226
    Abstract: An apparatus for the polymerization ofolefin monomers comprising means for forming a fluid stream containing catalyst, means for continuously feeding the fluid stream into an elongated polymerization reactor having at least two successive chambers separated by dividing plates having a diameter slightly smaller than that of the polymerization rector, means for feeding monomers, and an optional catalyst and donor into the polymerization reactor under temperature conditions to polymerize the olefin while maintaining a mixed flow in the chambers to polymerize the monomers and optional comonomer in the fluid, and means for removing the resultant polymer slurry from the polymerization reactor.
    Type: Application
    Filed: January 8, 2001
    Publication date: October 18, 2001
    Inventors: Esa Korhonen, Pauli Leskinen, Ward Mennes, Fred Bergmann