Patents by Inventor Francis J. McMahon
Francis J. McMahon has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11862987Abstract: A contactless battery system includes a sealable case, a battery unit disposed within the sealable case, and at least one wireless power transmission coupler connected to the battery unit and disposed within the sealable case. The battery unit includes an arrangement of serially connected battery cells in a fixed number of banks of battery cells to deliver a set voltage and current. The wireless power transmission coupler is disposed with respect to at least one face of the sealable case to enable magnetic inductive signaling for charging, discharging, and communication with the battery unit. A battery management controller communicates bidirectionally with the contactless battery systems and with electrically powered equipment to control charging. A distribution system manages distribution of the contactless battery systems to a plurality of depots adapted to store, charge, or exchange depleted contactless battery systems under control of at least one management unit.Type: GrantFiled: December 7, 2022Date of Patent: January 2, 2024Assignee: InductEV Inc.Inventors: Andrew W. Daga, Francis J. McMahon, Matthew L. Ward
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Publication number: 20230249559Abstract: Modular coil assemblies for wireless charging of vehicles have coil geometries and communications designed to limit electromagnetic field (EMF) levels in regions where humans or other living objects may be present. The modular coil assemblies are designed with the ability to shape the magnetic field to be predominately within shielding provided by the auto chassis by, for example, providing side-by-side phase cancellation or diagonal versus front-to-back (for 1×3, 2×3 array configurations) phase cancellation. The power levels and frequency offset pairwise compensation of the respective coils may be controlled to improve cancellation and thus to reduce magnetic field exposure potential. The phase cancellation of the magnetic flux density from respective coil assemblies varies over a range to provide, for example, ?50% cancellation at 125° offset and up to ?100% cancellation at 180°.Type: ApplicationFiled: April 5, 2023Publication date: August 10, 2023Inventors: Peter C. Schrafel, Francis J. McMahon, Matthew L. Ward
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Patent number: 11689061Abstract: A contactless battery system includes a sealable dustproof and waterproof case that houses a battery unit and at least one wireless power transmission coupler connected to the battery unit. The at least one wireless power transmission coupler is disposed with respect to at least one face of the sealable case to enable magnetic inductive signaling for charging, discharging, and communication with the battery. Without physical contacts, the battery is inherently safe since voltage and current are not available to the touch. The lack of physical contacts also means that contact wear is eliminated and the battery modules have the benefit of inherent galvanic isolation. Since the battery system is sealed, internal intrusion detection systems may be used to detect improper attempts at battery changes or attacks on the electronics containing the usage and charging records in an attempt to increase the battery unit's value on the secondary battery market.Type: GrantFiled: October 30, 2020Date of Patent: June 27, 2023Assignee: InductEV Inc.Inventors: Andrew W. Daga, Matthew L. Ward, Francis J. McMahon
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Publication number: 20230179026Abstract: A contactless battery system includes a sealable case, a battery unit disposed within the sealable case, and at least one wireless power transmission coupler connected to the battery unit and disposed within the sealable case. The battery unit includes an arrangement of serially connected battery cells in a fixed number of banks of battery cells to deliver a set voltage and current. The wireless power transmission coupler is disposed with respect to at least one face of the sealable case to enable magnetic inductive signaling for charging, discharging, and communication with the battery unit. A battery management controller communicates bidirectionally with the contactless battery systems and with electrically powered equipment to control charging. A distribution system manages distribution of the contactless battery systems to a plurality of depots adapted to store, charge, or exchange depleted contactless battery systems under control of at least one management unit.Type: ApplicationFiled: December 7, 2022Publication date: June 8, 2023Inventors: Andrew W. Daga, Francis J. McMahon, Matthew L. Ward
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Patent number: 11671145Abstract: A full duplex, low latency, near field data link controls a resonant induction, wireless power transfer system for recharging batteries. In an electric vehicle embodiment, an assembly is aligned with respect to a ground assembly to receive a charging signal. The vehicle assembly includes one or more charging coils and a first full duplex inductively coupled data communication system that communicates with a ground assembly including one or more charging coils and a second full duplex inductively coupled data communications system. The charging coils of the ground assembly and the vehicle assembly are selectively enabled based on geometric positioning of the vehicle assembly relative to the ground assembly for charging. As appropriate, the transmit/receive system of the ground assembly and/or the vehicle assembly are adjusted to be of the same type to enable communication of charging management and control data between the ground assembly and the vehicle assembly during charging.Type: GrantFiled: June 18, 2021Date of Patent: June 6, 2023Assignee: InductEV Inc.Inventors: Andrew W. Daga, Francis J. McMahon, Edward J. Gander, Matthew L. Ward
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Patent number: 11581755Abstract: A resonant induction wireless power transfer coil assembly designed for low loss includes a wireless power transfer coil, a non-saturated backing core layer adjacent the wireless power transfer coil, an eddy current shield, a gap layer between the backing core layer and the eddy current shield, and an enclosure that encloses the wireless power transfer coil, backing core layer, gap layer and eddy current shield. The gap layer has a thickness in a thickness range for a given thickness of the backing core layer where eddy current loss in the eddy current shield is substantially flat over the thickness range. A thickness of the backing core layer and a thickness of the gap layer are selected where a total power loss comprising power loss in the backing core layer plus eddy current loss over the gap layer is substantially minimized.Type: GrantFiled: July 28, 2020Date of Patent: February 14, 2023Assignee: InductEV, Inc.Inventors: Peter C. Schrafel, Francis J. McMahon, Matthew L. Ward
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Publication number: 20220368161Abstract: A contactless battery system includes a sealable dustproof and waterproof case that houses a battery unit and at least one wireless power transmission coupler connected to the battery unit. The at least one wireless power transmission coupler is disposed with respect to at least one face of the sealable case to enable magnetic inductive signaling for charging, discharging, and communication with the battery. Without physical contacts, the battery is inherently safe since voltage and current are not available to the touch. The lack of physical contacts also means that contact wear is eliminated and the battery modules have the benefit of inherent galvanic isolation. Since the battery system is sealed, internal intrusion detection systems may be used to detect improper attempts at battery changes or attacks on the electronics containing the usage and charging records in an attempt to increase the battery unit's value on the secondary battery market.Type: ApplicationFiled: October 30, 2020Publication date: November 17, 2022Inventors: Andrew W. Daga, Matthew L. Ward, Francis J. McMahon
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Publication number: 20220297553Abstract: Modular coil assemblies for wireless charging of vehicles have coil geometries and communications designed to limit electromagnetic field (EMF) levels in regions where humans or other living objects may be present. The modular coil assemblies are designed with the ability to shape the magnetic field to be predominately within shielding provided by the auto chassis by, for example, providing side-by-side phase cancellation or diagonal versus front-to-back (for 1×3, 2×3 array configurations) phase cancellation. The power levels and frequency offset pairwise compensation of the respective coils may be controlled to improve cancellation and thus to reduce magnetic field exposure potential. The phase cancellation of the magnetic flux density from respective coil assemblies varies over a range to provide, for example, ˜50% cancellation at 125° offset and up to ˜100% cancellation at 180°.Type: ApplicationFiled: March 19, 2021Publication date: September 22, 2022Inventors: Peter C. Schrafel, Francis J. McMahon, Matthew L. Ward
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Publication number: 20220126710Abstract: A system and method of charging an electric vehicle uses a modular ground transceiver station (GTS) having at least two ground transceiver assemblies (GTAs). Each GTA is adapted to align with a vehicle transceiver assembly (VTA) of the electric vehicle, and a guideline extends from at least one of the GTAs a predetermined distance for guiding the electric vehicle to the GTAs. The GTS is selected based on an active GTA configuration of the GTS and a VTA configuration of the electric vehicle. The electric vehicle is guided along the guideline for alignment of at least one VTA of the electric vehicle with at least one of the GTAs in response to at least one signal radiated by the guideline. Wireless charging is initiated upon verification of alignment of the at least one VTA of the electric vehicle and the at least one of the GTAs.Type: ApplicationFiled: January 3, 2022Publication date: April 28, 2022Inventors: Matthew L. WARD, Francis J. McMAHON
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Patent number: 11241970Abstract: A vehicle alignment system is adapted to align a vehicle with a wireless power induction coil for wireless charging through use of magnetic resonant induction. The system includes a transmission line disposed in the parking slot so as to guide the vehicle to the wireless power induction coil for charging. The transmission line leaks a signal having an operating frequency that is detected to align the vehicle left-right in the parking slot when the vehicle is aligned for charging by the wireless power induction coil. At least two vehicle mounted antennas mounted on opposite sides of transmission line when the vehicle is aligned in the parking slot detect the operating frequency from the transmission line, and signal processing circuitry detects a relative signal phase between signals detected by the antennas that is representative of alignment of the vehicle with respect to the wireless power induction coil and the parking slot.Type: GrantFiled: December 20, 2019Date of Patent: February 8, 2022Assignee: Momentum Dynamics CorporationInventors: Francis J. McMahon, Andrew W. Daga, Edward J. Gander
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Publication number: 20220037924Abstract: A resonant induction wireless power transfer coil assembly designed for low loss includes a wireless power transfer coil, a non-saturated backing core layer adjacent the wireless power transfer coil, an eddy current shield, a gap layer between the backing core layer and the eddy current shield, and an enclosure that encloses the wireless power transfer coil, backing core layer, gap layer and eddy current shield. The gap layer has a thickness in a thickness range for a given thickness of the backing core layer where eddy current loss in the eddy current shield is substantially flat over the thickness range. A thickness of the backing core layer and a thickness of the gap layer are selected where a total power loss comprising power loss in the backing core layer plus eddy current loss over the gap layer is substantially minimized.Type: ApplicationFiled: July 28, 2020Publication date: February 3, 2022Inventors: Peter C. Schrafel, Francis J. McMahon, Matthew L. Ward
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Publication number: 20210328626Abstract: A full duplex, low latency, near field data link controls a resonant induction, wireless power transfer system for recharging batteries. In an electric vehicle embodiment, an assembly is aligned with respect to a ground assembly to receive a charging signal. The vehicle assembly includes one or more charging coils and a first full duplex inductively coupled data communication system that communicates with a ground assembly including one or more charging coils and a second full duplex inductively coupled data communications system. The charging coils of the ground assembly and the vehicle assembly are selectively enabled based on geometric positioning of the vehicle assembly relative to the ground assembly for charging. As appropriate, the transmit/receive system of the ground assembly and/or the vehicle assembly are adjusted to be of the same type to enable communication of charging management and control data between the ground assembly and the vehicle assembly during charging.Type: ApplicationFiled: June 18, 2021Publication date: October 21, 2021Inventors: Andrew W. Daga, Francis J. McMahon, Edward J. Gander, Matthew L. Ward
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Patent number: 11121740Abstract: A full duplex, low latency, near field data link controls a resonant induction, wireless power transfer system for recharging batteries. In an electric vehicle embodiment, an assembly is aligned with respect to a ground assembly to receive a charging signal. The vehicle assembly includes one or more charging coils and a first full duplex inductively coupled data communication system that communicates with a ground assembly including one or more charging coils and a second fill duplex inductively coupled data communications system. The charging coils of the ground assembly and the vehicle assembly are selectively enabled based on geometric positioning of the vehicle assembly relative to the ground assembly for charging. As appropriate, the transmit/receive system of the ground assembly and/or the vehicle assembly are adjusted to be of the same type to enable communication of charging management and control data between the ground assembly and the vehicle assembly during charging.Type: GrantFiled: November 6, 2019Date of Patent: September 14, 2021Assignee: MOMENTUM DYNAMICS CORPORATIONInventors: Andrew W. Daga, Francis J. McMahon, Edward J. Gander, Matthew L. Ward
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Patent number: 10826565Abstract: A full duplex, low latency, near field data link controls a resonant induction, wireless power transfer system for recharging electric vehicles. An assembly of a vehicle is aligned with respect to a ground assembly to receive a charging signal. The vehicle assembly includes one or more coils, each coil having a full duplex inductively coupled data communication system that communicates with a ground assembly including one or more coils, with each coil also having a full duplex inductively coupled data communications system. The coils of the ground assembly and the vehicle assembly are selectively enabled based on geometric positioning of the vehicle assembly relative to the ground assembly for charging. As appropriate, the transmit/receive system of the ground assembly and/or the vehicle assembly are adjusted to be of the same type to enable communication of charging management and control data between the ground assembly and the vehicle assembly during charging.Type: GrantFiled: September 13, 2019Date of Patent: November 3, 2020Assignee: Momentum Dynamics CorporationInventors: Andrew W. Daga, Francis J. McMahon, Edward J. Gander, Matthew L. Ward
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Patent number: 10814729Abstract: A vehicle alignment system is adapted to align a vehicle with a wireless power induction coil for wireless charging through use of magnetic resonant induction. The system includes a transmission line disposed in the parking slot so as to guide the vehicle to the wireless power induction coil for charging. The transmission line leaks a signal having an operating frequency that is detected to align the vehicle left-right in the parking slot when the vehicle is aligned for charging by the wireless power induction coil. At least two vehicle mounted antennas mounted on opposite sides of transmission line when the vehicle is aligned in the parking slot detect the operating frequency from the transmission line, and signal processing circuitry detects a relative signal phase between signals detected by the antennas. The relative phase differences between the detected signals from the antennas are representative of alignment of the vehicle with respect to the wireless power induction coil and the parking slot.Type: GrantFiled: July 9, 2018Date of Patent: October 27, 2020Assignee: Momentum Dynamics CorporationInventors: Bruce Richard Long, Andrew W. Daga, Francis J. McMahon
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Publication number: 20200168393Abstract: A thin resonant induction wireless power transmission transfer coil assembly designed for low loss and ease of manufacturing includes one or more printed circuit boards having a first conductor pattern wound in a spiral on a first side and a second conductor pattern wound in a spiral on a second side thereof, where the second conductor pattern is aligned with the first conductor pattern whereby the second conductor pattern reinforces magnetic flux generated by the first conductor pattern. The first and second conductor patterns are placed relative to one another so as to provide flux transmission in a same direction. One or more of such printed circuit boards form a wireless power transmission coil assembly with a conductive winding layer, a ferrite flux diversion layer, contormal spacing layers, an eddy current shield layer and an assembly enclosure.Type: ApplicationFiled: May 30, 2018Publication date: May 28, 2020Inventors: Bruce Richard Long, Andrew W. Daga, John M. Wolgemuth, Peter C. Schrafel, Benjamin H. Cohen, Moses M. Keener, Francis J. McMahon
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Publication number: 20200127506Abstract: A vehicle alignment system is adapted to align a vehicle with a wireless power induction coil for wireless charging through use of magnetic resonant induction. The system includes a transmission line disposed in the parking slot so as to guide the vehicle to the wireless power induction coil for charging. The transmission line leaks a signal having an operating frequency that is detected to align the vehicle left-right in the parking slot when the vehicle is aligned for charging by the wireless power induction coil. At least two vehicle mounted antennas mounted on opposite sides of transmission line when the vehicle is aligned in the parking slot detect the operating frequency from the transmission line, and signal processing circuitry detects a relative signal phase between signals detected by the antennas that is representative of alignment of the vehicle with respect to the wireless power induction coil and the parking slot.Type: ApplicationFiled: December 20, 2019Publication date: April 23, 2020Inventors: Francis J. McMahon, Andrew W. Daga, Edward J. Gander
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Publication number: 20200076474Abstract: A full duplex, low latency, near field data link controls a resonant induction, wireless power transfer system for recharging batteries. In an electric vehicle embodiment, an assembly is aligned with respect to a ground assembly to receive a charging signal. The vehicle assembly includes one or more charging coils and a first full duplex inductively coupled data communication system that communicates with a ground assembly including one or more charging coils and a second fill duplex inductively coupled data communications system. The charging coils of the ground assembly and the vehicle assembly are selectively enabled based on geometric positioning of the vehicle assembly relative to the ground assembly for charging. As appropriate, the transmit/receive system of the ground assembly and/or the vehicle assembly are adjusted to be of the same type to enable communication of charging management and control data between the ground assembly and the vehicle assembly during charging.Type: ApplicationFiled: November 6, 2019Publication date: March 5, 2020Inventors: Andrew W. Daga, Francis J. McMahon, Edward J. Gander, Matthew L. Ward
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Publication number: 20200059266Abstract: A full duplex, low latency, near field data link controls a resonant induction, wireless power transfer system for recharging electric vehicles. An assembly of a vehicle is aligned with respect to a ground assembly to receive a charging signal. The vehicle assembly includes one or more coils, each coil having a full duplex inductively coupled data communication system that communicates with a ground assembly including one or more coils, with each coil also having a full duplex inductively coupled data communications system. The coils of the ground assembly and the vehicle assembly are selectively enabled based on geometric positioning of the vehicle assembly relative to the ground assembly for charging. As appropriate, the transmit/receive system of the ground assembly and/or the vehicle assembly are adjusted to be of the same type to enable communication of charging management and control data between the ground assembly and the vehicle assembly during charging.Type: ApplicationFiled: September 13, 2019Publication date: February 20, 2020Inventors: Andrew W. Daga, Francis J. McMahon, Edward J, Gander, Maatthew L. Ward
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Publication number: 20180312071Abstract: A vehicle alignment system is adapted to align a vehicle with a wireless power induction coil for wireless charging through use of magnetic resonant induction. The system includes a transmission line disposed in the parking slot so as to guide the vehicle to the wireless power induction coil for charging. The transmission line leaks a signal having an operating frequency that is detected to align the vehicle left-right in the parking slot when the vehicle is aligned for charging by the wireless power induction coil. At least two vehicle mounted antennas mounted on opposite sides of transmission line when the vehicle is aligned in the parking slot detect the operating frequency from the transmission line, and signal processing circuitry detects a relative signal phase between signals detected by the antennas. The relative phase differences between the detected signals from the antennas are representative of alignment of the vehicle with respect to the wireless power induction coil and the parking slot.Type: ApplicationFiled: July 9, 2018Publication date: November 1, 2018Inventors: Bruce Richard Long, Andrew W. Daga, Francis J. McMahon