Patents by Inventor Frank-Oliver Pilarek
Frank-Oliver Pilarek has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240124982Abstract: The invention relates to a method for the anti-corrosion pre-treatment of a plurality of components in series, in which the components of the series are at least partially formed of iron and/or steel, and in which the components of the series each initially undergo a first conversion stage, followed by a rinsing stage and a subsequent second conversion stage, wherein, in the conversion stages, respective acidic aqueous conversion solutions based on compounds of the elements Zr and/or Ti dissolved in water are brought into contact with the components, and, additionally, copper ions are contained in the conversion solution for the second stage.Type: ApplicationFiled: December 18, 2023Publication date: April 18, 2024Inventors: Jan-Willem Brouwer, Frank-Oliver Pilarek, Fernando Jose Resano Artalejo, Kristof Wapner, Sebastian Sinnwell
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Patent number: 11486044Abstract: The invention relates to a method for zinc phosphating components comprising surfaces made of zinc in order to suppress the formation of insoluble phosphation constituents removably adhered to the zinc surfaces and thus further improve the adhesion of dip-paint coatings applied later. In the method, a process is used of activating the zinc surfaces by means of dispersions containing particulate hopeite, phosphophyllite, scholzite, and/or hureaulite, wherein the proportion of particulate phosphates in the activation process must be adapted to the quantity of free fluoride and dissolved silicon in the zinc phosphation.Type: GrantFiled: October 4, 2019Date of Patent: November 1, 2022Assignee: Henkel AG & Co. KGaAInventors: Jan-Willem Brouwer, Frank-Oliver Pilarek, Fernando Jose Resano Artalejo, Jens Kroemer, Matthias Hamacher, Thibault Leseur, Marc Balzer
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Patent number: 11479865Abstract: The invention relates to a method for zinc phosphating components so as to form layers, said components comprising surfaces made of steel with a high tolerance against aluminum dissolved in the zinc phosphating bath, wherein the precipitation of poorly soluble aluminum salts can be largely prevented. In the method, a process is used of activating the zinc surfaces by means of dispersions containing particulate hopeite, phosphophyllite, scholzite, and/or hureaulite, wherein the proportion of particulate phosphates in the activation process must be adapted to the quantity of free fluoride and dissolved aluminum in the zinc phosphation.Type: GrantFiled: October 4, 2019Date of Patent: October 25, 2022Assignee: Henkel AG & Co. KGaAInventors: Jan-Willem Brouwer, Frank-Oliver Pilarek, Fernando Jose Resano Artalejo, Jens Kroemer, Matthias Hamacher, Marc Balzer
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Publication number: 20220290303Abstract: A method for phosphating metal surfaces in a layer-forming manner using a colloidal aqueous solution as an activation stage containing a dispersed particulate constituent, the particulate constituent containing dispersed inorganic compounds of phosphates of polyvalent metal cations; plus polymeric organic compounds as dispersing agents, which are composed at least partially of styrene and/or an ?-olefin having no more than 5 carbon atoms and are composed at least partially of maleic acid, its anhydride and/or its imide, the polymeric organic compounds additionally comprising polyoxyalkylene units. In the activation stage of the method according to the invention, the addition of condensed phosphates can be dispensed with such that the content of dissolved condensed phosphates in the colloidal aqueous solution is less than 0.25, based on the phosphate content in the particulate constituent thereof, in each case based on the element P.Type: ApplicationFiled: May 24, 2022Publication date: September 15, 2022Inventors: Ralf Posner, Christina Angenendt, Jan-Willem Brouwer, Frank-Oliver Pilarek, Ulrike Schmidt-Freytag, Kristof Wapner
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Publication number: 20220282381Abstract: The present invention relates to a method for phosphating metal surfaces in a layer-forming manner using a colloidal aqueous solution as an activation stage, containing a dispersed particulate constituent, the particulate constituent containing, in addition to dispersed inorganic compounds of phosphates of polyvalent metal cations, polymeric organic compounds as dispersing agents which are composed at least partially of styrene and/or an ?-olefin having no more than 5 carbon atoms and are composed at least partially of maleic acid, its anhydride and/or its imide, the polymeric organic compounds additionally comprising polyoxyalkylene units. The cleaning and rinsing stages preceding the activation stage as well as the activation stage itself can be carried out using service water in a resource-saving manner without any loss of activation performance, the colloidal aqueous solution containing at least 0.5 mmol/L of alkaline-earth metal ions dissolved in water.Type: ApplicationFiled: May 24, 2022Publication date: September 8, 2022Inventors: Ralf Posner, Christina Angenendt, Jan-Willem Brouwer, Frank-Oliver Pilarek, Ulrike Schmidt-Freytag, Kristof Wapner
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Patent number: 11118271Abstract: A method for the preliminary treatment against corrosion of a plurality of metallic components, in which dragging of water-soluble phosphates from an acid passivation process using water-dissolved phosphates as the active components, e.g. a phosphating process, into the dip coating treatment stage, is effectively prevented.Type: GrantFiled: October 2, 2018Date of Patent: September 14, 2021Assignee: Henkel AG & Co. KGaAInventors: Jan-Willem Brouwer, Frank-Oliver Pilarek, Fernando Jose Resano Artalejo
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Publication number: 20210062356Abstract: A method for anti-corrosion coating of metal components, in series, comprising a plurality of wet-chemical treatment steps concluding in cathodic electrodeposition, in which method each component is received by a conveying rack; then the component and conveying rack proceed through all treatment steps; the finished coated component is separated from the conveying rack; and an uncoated component is then received by the same conveying rack for coating; wherein build-up of solid coating deposits on the conveying rack is prevented by using an additional treatment step before cleaning/degreasing, passivation and electrodeposition, thereby avoiding extraction of individual conveying elements for removing coating deposits; wherein removal of cathodic electrodeposition coating constituents from conveying racks is achieved by contacting the conveying racks carrying components to be coated with an aqueous acidic agent, containing phosphoric acid, before the wet-chemical treatment steps for cleaning/degreasing, passivatType: ApplicationFiled: November 12, 2020Publication date: March 4, 2021Inventors: Jan-Willem Brouwer, Jens Kroemer, Frank-Oliver Pilarek, Jose Fernando Resano Artalejo
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Publication number: 20200032403Abstract: The invention relates to a method for zinc phosphating components comprising surfaces made of zinc in order to suppress the formation of insoluble phosphation constituents removably adhered to the zinc surfaces and thus further improve the adhesion of dip-paint coatings applied later. In the method, a process is used of activating the zinc surfaces by means of dispersions containing particulate hopeite, phosphophyllite, scholzite, and/or hureaulite, wherein the proportion of particulate phosphates in the activation process must be adapted to the quantity of free fluoride and dissolved silicon in the zinc phosphation.Type: ApplicationFiled: October 4, 2019Publication date: January 30, 2020Inventors: Jan-Willem Brouwer, Frank-Oliver Pilarek, Fernando Jose Resano Artalejo, Jens Kroemer, Matthias Hamacher, Thibault Leseur, Marc Balzer
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Publication number: 20200032402Abstract: The invention relates to a method for zinc phosphating components so as to form layers, said components comprising surfaces made of steel with a high tolerance against aluminum dissolved in the zinc phosphating bath, wherein the precipitation of poorly soluble aluminum salts can be largely prevented. In the method, a process is used of activating the zinc surfaces by means of dispersions containing particulate hopeite, phosphophyllite, scholzite, and/or hureaulite, wherein the proportion of particulate phosphates in the activation process must be adapted to the quantity of free fluoride and dissolved aluminum in the zinc phosphation.Type: ApplicationFiled: October 4, 2019Publication date: January 30, 2020Inventors: Jan-Willem Brouwer, Frank-Oliver Pilarek, Fernando Jose Resano Artalejo, Jens Kroemer, Matthias Hamacher, Marc Balzer
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Patent number: 10458022Abstract: A method for corrosion protection treatment, comprising contacting a series of components having metallic surfaces of iron and/or zinc with a passivating aqueous pretreatment solution, present in a system tank, containing compounds of the elements zirconium and/or titanium, and contacting with a source of fluoride ions wherein a portion of the pretreatment solution is discarded and replaced with a volume portion of one or more such replenishment solutions which in total are at least of equal size, by metered addition to the system tank of the pretreatment and wherein discarding as a function of the molar ratio of the elements fluorine to zirconium and/or titanium must not drop below a predefined value, the metered addition of replenishment solution takes place such that maintaining the concentration of the elements zirconium and/or titanium in the passivating aqueous pretreatment solution in the form of water-soluble compounds is ensured.Type: GrantFiled: June 9, 2017Date of Patent: October 29, 2019Assignee: Henkel AG & Co. KGaAInventors: Jan-Willem Brouwer, Christian Stromberg, Frank-Oliver Pilarek, Jens Kroemer, Fernando Jose Resano Artalejo, Natascha Henze
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Patent number: 10443134Abstract: The present invention relates to a method for the serial surface treatment of metal components that have zinc surfaces, wherein the method comprises an alkaline pretreatment, and a method for the selective removal of zinc ions from an alkaline bath solution for the serial surface treatment of metal surfaces that have zinc surfaces. According to the invention, in order to perform each method, part of the alkaline aqueous bath solution is brought in contact with an ion exchange resin that bears functional groups selected from —OPO3X2/n and/or —PO3X2/n, wherein X is either a hydrogen atom or an alkali metal and/or alkaline-earth metal atom to be exchanged having the particular valency n.Type: GrantFiled: May 11, 2017Date of Patent: October 15, 2019Assignee: Henkel AG & Co. KGaAInventors: Jan-Willem Brouwer, Frank-Oliver Pilarek, Jens Kroemer, Fernando Jose Resano Artalejo
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Publication number: 20190032224Abstract: A method for the preliminary treatment against corrosion of a plurality of metallic components, in which dragging of water-soluble phosphates from an acid passivation process using water-dissolved phosphates as the active components, e.g. a phosphating process, into the dip coating treatment stage, is effectively prevented.Type: ApplicationFiled: October 2, 2018Publication date: January 31, 2019Inventors: Jan-Willem Brouwer, Frank-Oliver Pilarek, Fernando Jose Resano Artalejo
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Publication number: 20190032223Abstract: A method for the preliminary treatment against corrosion of a plurality of metallic components, in which dragging of water-soluble phosphates from an acid passivation process using water-dissolved phosphates as the active components, e.g. a phosphating process, into the dip coating treatment stage, is effectively prevented.Type: ApplicationFiled: October 2, 2018Publication date: January 31, 2019Inventors: Jan-Willem Brouwer, Frank-Oliver Pilarek, Fernando Jose Resano Artalejo
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Patent number: 9932677Abstract: The present invention relates to a method for serial surface treatment of metallic components comprising aluminum surfaces, wherein an alkaline pretreatment is followed by a conversion treatment. According to the invention, the intention during the alkaline pretreatment is that a maximum value for the concentration of dissolved zinc is not exceeded, in order to ensure a sufficient quality of the corrosion-protective coating on the aluminum surface of the components following the surface treatment. In a preferred embodiment, the content of dissolved zinc is effectively held below the respective bath-typical maximum value of dissolved zinc by the addition of compounds constituting a source of sulfide ions. The functionality of the surface treatment can be additionally increased by likewise controlling the content of dissolved aluminum in the alkaline pretreatment such that, by adding compounds constituting a source for silicate anions, a threshold value for dissolved aluminum is not exceeded.Type: GrantFiled: March 3, 2015Date of Patent: April 3, 2018Assignee: Henkel AG & Co. KGaAInventors: Jan-Willem Brouwer, Frank-Oliver Pilarek, Kirsten Agnes Lill, Fernando Jose Resano Artalejo, Natascha Henze
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Publication number: 20170283955Abstract: A method for corrosion protection treatment, comprising contacting a series of components having metallic surfaces of iron and/or zinc with a passivating aqueous pretreatment solution, present in a system tank, containing compounds of the elements zirconium and/or titanium, and contacting with a source of fluoride ions wherein a portion of the pretreatment solution is discarded and replaced with a volume portion of one or more such replenishment solutions which in total are at least of equal size, by metered addition to the system tank of the pretreatment and wherein discarding as a function of the molar ratio of the elements fluorine to zirconium and/or titanium must not drop below a predefined value, the metered addition of replenishment solution takes place such that maintaining the concentration of the elements zirconium and/or titanium in the passivating aqueous pretreatment solution in the form of water-soluble compounds is ensured.Type: ApplicationFiled: June 9, 2017Publication date: October 5, 2017Inventors: Jan-Willem Brouwer, Christian Stromberg, Frank-Oliver Pilarek, Jens Kroemer, Fernando Jose Resano Artalejo, Natascha Henze
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Publication number: 20170247799Abstract: The present invention relates to a method for the serial surface treatment of metal components that have zinc surfaces, wherein the method comprises an alkaline pretreatment, and a method for the selective removal of zinc ions from an alkaline bath solution for the serial surface treatment of metal surfaces that have zinc surfaces. According to the invention, in order to perform each method, part of the alkaline aqueous bath solution is brought in contact with an ion exchange resin that bears functional groups selected from —OPO3X2/n and/or —PO3X2/n, wherein X is either a hydrogen atom or an alkali metal and/or alkaline-earth metal atom to be exchanged having the particular valency n.Type: ApplicationFiled: May 11, 2017Publication date: August 31, 2017Inventors: Jan-Willem Brouwer, Frank-Oliver Pilarek, Jens Kroemer, Fernando Jose Resano Artelejo
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Patent number: 9550208Abstract: A multistage method for treatment of composite metal structures containing metallic surfaces of aluminum, zinc and optionally iron, is provide wherein in a first step, selective zinc phosphating of zinc and ferrous surfaces proceeds using a phosphating solution containing a quantity of water-soluble inorganic silicon compounds sufficient to suppress white spot formation on zinc, but less than the quantity where zinc phosphating loses selectivity. In a following second step, aluminum surfaces are passivated with an acidic treatment solution. Also provided is a zinc phosphating solution suitable for said method containing at least 0.025 g/l, but less than 1 g/l of silicon as water-soluble inorganic compounds calculated as SiF6, wherein the product (Si/mM)·(F/mM) of the concentration of silicon [Si in mM] in the form of water-soluble inorganic compounds and the concentration of free fluoride [F in mM] divided by the free acid point number is no greater than 5.Type: GrantFiled: December 18, 2012Date of Patent: January 24, 2017Assignee: Henkel AG & Co. KGaAInventors: Jan-Willem Brouwer, Frank-Oliver Pilarek, Matthias Hamacher, Marc Balzer, Roland Popp
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Patent number: 9534301Abstract: The present invention relates to the field of phosphating for corrosion-protective pretreatment of zinc surfaces, being directed toward the use of largely nickel- and cobalt-free zinc phosphating solutions. The present invention makes available an alternative to trication zinc phosphating, in which the zinc surfaces of a component are firstly, before zinc phosphating, passivated with an alkaline composition containing iron(III) ions, and thereby preconditioned for a largely nickel- and cobalt-free zinc phosphating operation. In a further aspect, the invention relates to a component, in particular an automobile body, that comprises at least in part surfaces made of zinc, the zinc surfaces being covered by a two-layer system made up of a first, inner passive layer containing iron and resting on the zinc surface, and a second, outer crystalline zinc phosphate layer resting on the inner layer.Type: GrantFiled: September 19, 2013Date of Patent: January 3, 2017Assignee: Henkel AG & Co. KGaAInventors: Jan-Willem Brouwer, Frank-Oliver Pilarek, Rainer Scheffel
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Publication number: 20150176138Abstract: The present invention relates to a method for serial surface treatment of metallic components comprising aluminum surfaces, wherein an alkaline pretreatment is followed by a conversion treatment. According to the invention, the intention during the alkaline pretreatment is that a maximum value for the concentration of dissolved zinc is not exceeded, in order to ensure a sufficient quality of the corrosion-protective coating on the aluminum surface of the components following the surface treatment. In a preferred embodiment, the content of dissolved zinc is effectively held below the respective bath-typical maximum value of dissolved zinc by the addition of compounds constituting a source of sulfide ions. The functionality of the surface treatment can be additionally increased by likewise controlling the content of dissolved aluminum in the alkaline pretreatment such that, by adding compounds constituting a source for silicate anions, a threshold value for dissolved aluminum is not exceeded.Type: ApplicationFiled: March 3, 2015Publication date: June 25, 2015Inventors: Jan-Willem BROUWER, Frank-Oliver PILAREK, Kirsten Agnes LILL, Fernando Jose RESANO ARTALEJO, Natascha HENZE
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Patent number: 8956468Abstract: The invention relates to an aqueous composition and to a method for the anticorrosion conversion treatment of metallic surfaces, particularly metallic materials which are assembled into composite structures, comprising steel or galvanized or alloy-galvanized steel and any combinations thereof, the composite structure being composed at least in part of aluminum or the alloys thereof. The aqueous composition according to the invention is based on a phosphating solution and contains, in addition to water-soluble compounds of zirconium and titanium, a quantity of free fluoride in a ratio that both permits phosphating of the steel and galvanized and/or alloy-galvanized steel surfaces and determines low pickling rates of the aluminum substrate with simultaneous passivation of the aluminum.Type: GrantFiled: March 19, 2012Date of Patent: February 17, 2015Assignee: Henkel AG & Co. KGaAInventors: Jan-Willem Brouwer, Jens Krömer, Matthias Hamacher, Stephan Winkels, Frank-Oliver Pilarek, Marc Balzer