Abstract: Unlike conventional through-air drying processes the instant invention utilizes at least two through-air driers where the first dyer is at least partially encircled by a first through-air drying fabric and the second dyer is at least partially encircled by a second through-air drying fabric. By providing each through-air dryer with its own fabric the overall drying performance may be increased. Additionally, in certain embodiments, the first and second fabrics may be different to optimize both the drying performance and/or tissue product properties.

Abstract: Unlike conventional through-air drying processes the instant invention utilizes at least two through-air driers where the first dyer is at least partially encircled by a first through-air drying fabric and the second dyer is at least partially encircled by a second through-air drying fabric. By providing each through-air dryer with its own fabric the overall drying performance may be increased. Additionally, in certain embodiments, the first and second fabrics may be different to optimize both the drying performance and/or tissue product properties.

Abstract: Creped tissue webs having low surface-roughness and high sheet bulk are disclosed. Specifically creped, single ply tissue web having a single wire probe mean deviation of MIU (MMD) of less than about 0.040 and a sheet bulk of greater than about 12 cc/g are disclosed. Additionally creped, multi-ply tissue web having a single wire probe mean deviation of MUI (MMD) of less than about 0.035 and a sheet bulk of greater than about 10 cc/g are disclosed.

Abstract: The present invention provides a perforating station comprising two or more discrete perforating stations, the stations synchronized with one another to cut a line of perforations across a web, such as a web of tissue paper, moving at high speeds. By providing two or more synchronized perforating stations the perforating station may increase the number of impacts per minute compared to prior art perforating devices.

Abstract: The present disclosure relates to creped tissue webs that demonstrate low surface-roughness and high sheet bulk. The present disclosure relates to a creped, single ply tissue web having a single wire probe mean deviation of MIU (MMD) of less than about 0.040 and a sheet bulk of greater than about 12 cc/g. The present disclosure also relates to a creped, multi-ply tissue web having a single wire probe mean deviation of MUI (MMD) of less than about 0.035 and a sheet bulk of greater than about 10 cc/g.

Abstract: The present disclosure relates to creped tissue webs that demonstrate low surface-roughness and high sheet bulk. The present disclosure relates to a creped, single ply tissue web having a single wire probe mean deviation of MIU (MMD) of less than about 0.040 and a sheet bulk of greater than about 12 cc/g. The present disclosure also relates to a creped, multi-ply tissue web having a single wire probe mean deviation of MUI (MMD) of less than about 0.035 and a sheet bulk of greater than about 10 cc/g.

Abstract: Curvilinear or other complex perforation patterns for paper products, such as paper towels and bath tissue, can be produced using a differential speed perforation nip formed between a rotating pattern roll and a moving anvil surface. The relative speed between the perforation elements on the surface of the pattern roll and the anvil surface shears the web at the perforation points.

Abstract: The invention relates to methods and an apparatus useful to installing and removing endless belts in a conveyor system and more preferably continuous fabrics, belts, felts and webs used in the papermaking process. According to the present invention a pair of guide rolls to move a first continuous fabric from a first fabric position to a second fabric position and a second fabric from the second fabric position to the first fabric position, passing the fabrics over one another as the position of the fabrics are exchanged. The movement of the first and second fabrics may be done at the same time so as to further enhance the efficiency of changing fabrics.

Abstract: The present disclosure relates to creped tissue webs that demonstrate low surface-roughness and high sheet bulk. The present disclosure relates to a creped, single ply tissue web having a single wire probe mean deviation of MIU (MMD) of less than about 0.040 and a sheet bulk of greater than about 12 cc/g. The present disclosure also relates to a creped, multi-ply tissue web having a single wire probe mean deviation of MUI (MMD) of less than about 0.035 and a sheet bulk of greater than about 10 cc/g.

Abstract: Coreless rolls of tissue, such as rolls of bath tissue or paper towels, are produced by winding tissue logs on a mandrel having retractable pins. During winding, the pins extend and penetrate the first several windings of the log as it is initially wound, which prevents slippage. After the winding is complete, the pins retract to allow the tissue log to slide off of the mandrel for subsequent slitting into individual product rolls and packaging. The penetration of the pins into the first several windings of the log tends to mechanically entangle and structurally unify those windings to create a “soft core”. At the same time, the properties of the tissue sheets within the soft core are the same as the other sheets within the roll and are therefore usable by the consumer.

Abstract: The present invention provides a perforating station comprising two or more discrete perforating stations, the stations synchronized with one another to cut a line of perforations across a web, such as a web of tissue paper, moving at high speeds. By providing two or more synchronized perforating stations the perforating station may increase the number of impacts per minute compared to prior art perforating devices.

Abstract: The invention relates to methods and an apparatus useful to installing and removing endless belts in a conveyor system and more preferably continuous fabrics, belts, felts and webs used in the papermaking process. According to the present invention a pair of guide rolls to move a first continuous fabric from a first fabric position to a second fabric position and a second fabric from the second fabric position to the first fabric position, passing the fabrics over one another as the position of the fabrics are exchanged. The movement of the first and second fabrics may be done at the same time so as to further enhance the efficiency of changing fabrics.

Abstract: Coreless rolls of tissue, such as rolls of bath tissue or paper towels, are produced by winding tissue logs on a mandrel having retractable pins. During winding, the pins extend and penetrate the first several windings of the log as it is initially wound, which prevents slippage. After the winding is complete, the pins retract to allow the tissue log to slide off of the mandrel for subsequent slitting into individual product rolls and packaging. The penetration of the pins into the first several windings of the log tends to mechanically entangle and structurally unify those windings to create a “soft core”. At the same time, the properties of the tissue sheets within the soft core are the same as the other sheets within the roll and are therefore usable by the consumer.

Abstract: Spirally wound paper products are disclosed having desirable roll bulk, firmness and softness properties. The rolled products can be made from a multiple ply tissue webs formed according to various processes. Tissue webs having basis weights greater than about 40 grams per square meter were wound into rolls having a Kershaw roll firmness of less than about 9 mm and a roll bulk of greater than about 15 cc/g. Similarly, tissue webs having basis weights less than about 40 grams per square meter were wound into rolls having a Kershaw roll firmness of less than about 9 mm and a roll bulk of greater than about 18 cc/g.

Abstract: The present invention provides a perforating station comprising two or more discrete perforating stations, the stations synchronized with one another to cut a line of perforations across a web, such as a web of tissue paper, moving at high speeds. By providing two or more synchronized perforating stations the perforating station may increase the number of impacts per minute compared to prior art perforating devices.

Abstract: Coreless rolls of tissue, such as rolls of bath tissue or paper towels, are produced by winding tissue logs on a mandrel having retractable pins. During winding, the pins extend and penetrate the first several windings of the log as it is initially wound, which prevents slippage. After the winding is complete, the pins retract to allow the tissue log to slide off of the mandrel for subsequent slitting into individual product rolls and packaging. The penetration of the pins into the first several windings of the log tends to mechanically entangle and structurally unify those windings to create a “soft core”. At the same time, the properties of the tissue sheets within the soft core are the same as the other sheets within the roll and are therefore usable by the consumer.

Abstract: Spirally wound paper products are disclosed having desirable roll bulk, firmness and softness properties. The rolled products can be made from a multiple ply tissue webs formed according to various processes. Tissue webs having basis weights greater than about 40 grams per square meter were wound into rolls having a Kershaw roll firmness of less than about 9 mm and a roll bulk of greater than about 15 cc/g. Similarly, tissue webs having basis weights less than about 40 grams per square meter were wound into rolls having a Kershaw roll firmness of less than about 9 mm and a roll bulk of greater than about 18 cc/g.

Abstract: A method and apparatus for winding a moving web upon a mandrel is disclosed. A moving web with a leading edge is conveyed towards a mandrel. The mandrel is adapted to allow the moving web to adhere to the mandrel at a specific circumferential location on the mandrel. To enable control of the location of the mandrel, the mandrel further includes a reference input to identify the specific circumferential location. A position sensor is used to determine the position of the reference input. The position of the specific circumferential location of the mandrel is controlled with a position drive control that controls the rotational speed of the mandrel. The position drive control sets the rotational speed of the mandrel to allow transfer of the leading edge of the moving web near the specific circumferential location.

Abstract: A cut-off method and apparatus capable of breaking a moving web is disclosed herein. The cut-off method and apparatus include a conveying surface over which a moving web is conveyed and a web cut-off assembly opposing the conveying surface. The web cut-off assembly includes a first arm with a first web gripping surface and a second arm with a second web gripping surface, the first and second web gripping surfaces being movable relative to one another. To complete a breaking event, the first and second web gripping surfaces contact the moving web at a first contact point and second contact point. The contact points move from a first spaced apart relationship to a second spaced apart relationship causing a break in the web between the first and second web gripping surfaces.

Abstract: An apparatus for transferring a wet paper web from a press nip to a drying cylinder of a papermaking machine, and for structuring the web, includes an impermeable transfer belt that passes through the press nip along with the paper web, and a permeable structuring fabric for transfer of the web onto the drying cylinder, the structuring fabric being arranged in a loop within which a suction transfer device is disposed. A web-contacting surface of the belt has a non-uniform distribution of microscopic-scale depressions, and a suction zone of the transfer device includes a transfer point spaced a distance D from the press nip. The belt is arranged to bring the web into contact with the structuring fabric in the suction zone for a length L, such that suction is exerted on the paper web to transfer the paper web from the belt onto the structuring fabric at the transfer point.