Abstract: A multilayer thermoplastic article blended with hydrolytically unstable polymers and a material component for improved recyclability. The multilayer thermoplastic article having an inner layer being made of a thermoplastic material, an outer layer being made of a thermoplastic material, and an intermediate layer disposed between the inner layer and the outer layer. The intermediate layer is made of a blended material comprising 50 to 99 wt. % of a hydrolytically unstable polymer and 1 to 50 wt. % of the material component selected from the group consisting of an oxygen scavenger, an oxidizable organic polymer, a passive barrier material, Iron, Ascorbic Acid, and potassium sulfite.

Abstract: A method of forming a container and filling the container with a product. The method includes heat-set blow molding the container from a preform and hot-filling the container with the product such that the product occupies about 95% or more of a total interior volume of the container. A headspace volume is defined between a top fill line of the product and a brim of the container. The headspace volume is less than about 5% of the total interior volume of the container. The container is capped and allowed to cool. The container is configured to shrink during cooling such that the total interior volume decreases by about 0.5% to 1.5% during cooling. A base of the container is displaced after hot-filling and capping to reduce the total interior volume by less than about an additional 0.5% to 4%. The hot-filling, capping, cooling, and displacing of the base creates a pressure change within the container.

Abstract: A multilayer thermoplastic article blended with hydrolytically unstable polymers and a material component for improved recyclability. The multilayer thermoplastic article having an inner layer being made of a thermoplastic material, an outer layer being made of a thermoplastic material, and an intermediate layer disposed between the inner layer and the outer layer. The intermediate layer is made of a blended material comprising 50 to 99 wt. % of a hydrolytically unstable polymer and 1 to 50 wt. % of the material component selected from the group consisting of an oxygen scavenger, an oxidizable organic polymer, a passive barrier material, Iron, Ascorbic Acid, and potassium sulfite.

Abstract: A filling cylinder assembly for a container forming and filling system that simultaneously forms and fills a container from a preform with fluid. The filling cylinder assembly includes a cylinder having an inner wall defining a cavity. A piston head is at a distal end of a piston rod. An insert is configured to be seated in the cavity to provide the cavity with a reduced volume such that with the insert seated within the cavity the cavity has a first volume, and without the insert seated in the cavity the cavity has a second volume that is greater than the first volume.

Abstract: A molding system for hydraulic blow molding of a container from a preform. The molding includes a pressurization unit that is configured to receive liquid molding medium from a source; a fill head unit coupled to the pressurization unit to receive the liquid molding medium therefrom; a mold assembly defining a mold cavity in the shape of the container. During forming of the container, a nozzle piston is moved from a retracted position to an extending position where the nozzle piston is engaged to inject the molding medium into the preform, thereby forming and filling the container. The fill head unit defines a receiving chamber for the liquid molding medium that maintains a constant volume during movement of the nozzle piston between the retracted and extended positions.

Abstract: A multilayer thermoplastic article blended with hydrolytically unstable polymers and a material component for improved recyclability. The multilayer thermoplastic article having an inner layer being made of a thermoplastic material, an outer layer being made of a thermoplastic material, and an intermediate layer disposed between the inner layer and the outer layer. The intermediate layer is made of a blended material comprising 50 to 99 wt. % of a hydrolytically unstable polymer and 1 to 50 wt. % of the material component selected from the group consisting of an oxygen scavenger, an oxidizable organic polymer, a passive barrier material, Iron, Ascorbic Acid, and potassium sulfite.

Abstract: A multilayer thermoplastic article blended with hydrolytically unstable polymers and a material component for improved recyclability. The multilayer thermoplastic article having an inner layer being made of a thermoplastic material, an outer layer being made of a thermoplastic material, and an intermediate layer disposed between the inner layer and the outer layer. The intermediate layer is made of a blended material comprising 50 to 99 wt. % of a hydrolytically unstable polymer and 1 to 50 wt. % of the material component selected from the group consisting of an oxygen scavenger, an oxidizable organic polymer, a passive barrier material, Iron, Ascorbic Acid, and potassium sulfite.

Abstract: A multilayer thermoplastic article blended with hydrolytically unstable polymers and a material component for improved recyclability. The multilayer thermoplastic article having an inner layer being made of a thermoplastic material, an outer layer being made of a thermoplastic material, and an intermediate layer disposed between the inner layer and the outer layer. The intermediate layer is made of a blended material comprising 50 to 99 wt. % of a hydrolytically unstable polymer and 1 to 50 wt. % of the material component selected from the group consisting of an oxygen scavenger, an oxidizable organic polymer, a passive barrier material, Iron, Ascorbic Acid, and potassium sulfite.

Abstract: A multilayer thermoplastic article blended with hydrolytically unstable polymers and a material component for improved recyclability. The multilayer thermoplastic article having an inner layer being made of a thermoplastic material, an outer layer being made of a thermoplastic material, and an intermediate layer disposed between the inner layer and the outer layer. The intermediate layer is made of a blended material comprising 50 to 99 wt. % of a hydrolytically unstable polymer and 1 to 50 wt. % of the material component selected from the group consisting of an oxygen scavenger, an oxidizable organic polymer, a passive barrier material, Iron, Ascorbic Acid, and potassium sulfite.

Abstract: A container including a finish at a first end of the container defining an opening. A base is at a second end of the container that is opposite to the first end. A shoulder extends from the finish. A body defines an internal volume and extends from the shoulder to the base. A single layer material portion of the container extends from the first end to form at least a portion of the finish. A multi-layer material portion of the container extends from the single layer material portion to the second end of the container and across the base. A transition area is spaced apart from the first end where the single layer material portion transitions to the multi-layer material portion.

Abstract: A nozzle and system for hydraulic blow molding of a plastic container from a preform. The nozzle includes a nozzle body having a main bore extending therethrough and a seal pin received in the main bore and moveable between a closed position and an opened position. The seal pin include a central bore extending from an entrance orifice to an exit orifice, with the entrance orifice opening into the main bore of the nozzle body.

Abstract: A filling cylinder assembly for a container forming and filling system that simultaneously forms and fills a container from a preform with fluid. The filling cylinder assembly includes a cylinder having an inner wall defining a cavity. A piston head is at a distal end of a piston rod. An insert is configured to be seated in the cavity to provide the cavity with a reduced volume such that with the insert seated within the cavity the cavity has a first volume, and without the insert seated in the cavity the cavity has a second volume that is greater than the first volume.

Abstract: An injection nozzle for cooling and providing counter pressure to a neck of a preform during a forming of a container from the preform. The injection nozzle includes a manifold that defines a receiving space into which the neck of the preform is received. A cavity is also defined in a part by an inner wall and an outer wall of the manifold and a plurality of ports are provided through the inner wall to communicate the cavity with the receiving space. When a cooling medium is received into the cavity, the cooling medium is directed through at least some of the ports toward the neck of the preform located within the receiving space.

Abstract: A one-step hydraulic blow molding system and method for forming a preform and a liquid filled container from the preform. The machine and method include a sealing mechanism that forms a seal primarily utilizing compressive forces in an axial direction to prevent the leakage of liquid blow medium. The sealing mechanism includes an axial end face of a forming head and an upper axial surface of a neck ring.

Abstract: A method of forming a plastic container from a preform that includes cooling and optionally providing counter pressure to a finish of a preform during forming of a container. During the method, an injection nozzle directs a cooling medium into a receiving space into which the finish is received.

Abstract: A container including a finish at a first end of the container defining an opening. A base is at a second end of the container that is opposite to the first end. A shoulder extends from the finish. A body defines an internal volume and extends from the shoulder to the base. A single layer material portion of the container extends from the first end to form at least a portion of the finish. A multi-layer material portion of the container extends from the single layer material portion to the second end of the container and across the base. A transition area is spaced apart from the first end where the single layer material portion transitions to the multi-layer material portion.

Abstract: A molding system for hydraulic blow molding of a container from a preform. The molding includes a pressurization unit that is configured to receive liquid molding medium from a source; a fill head unit coupled to the pressurization unit to receive the liquid molding medium therefrom; a mold assembly defining a mold cavity in the shape of the container. During forming of the container, a nozzle piston is moved from a retracted position to an extending position where the nozzle piston is engaged to inject the molding medium into the preform, thereby forming and filling the container. The fill head unit defines a receiving chamber for the liquid molding medium that maintains a constant volume during movement of the nozzle piston between the retracted and extended positions.

Abstract: An apparatus and method for forming a plastic container is provided. The method includes disposing a preform into a primary mold cavity and applying pressurized air to urge the preform to conform to the shape of the primary mold cavity to form a primary article. The primary article is then permitted to shrink to a predetermined volume. The method can further include exposing the primary article to an internal vacuum to facilitate shrinking to a predetermined volume. The method further includes disposing the primary article into a second mold cavity and applying pressurized air to urge the primary article to conform to the second mold cavity to form an intermediate article. Finally, at least a portion of the intermediate article is trimmed off to form a final container.

Abstract: A method and system for hydraulic blow molding a container from a preform 24. A molding medium is injected into the preform from a nozzle 12 during a first molding stage. In the first molding stage, the molding medium is injected so as to be specifically directed at a closed end of the preform 24. During the first molding stage, the preform is axially stretched in response to the force exerted on the preform by the molding medium. The molding medium is also injected into the preform during a second molding stage, where the molding medium is injected at a flow rate greater than a flow rate during the first molding stage. During the second molding stage, the preform is radially expanded into the shape of the container.

Abstract: A system for forming a container from a preform includes a first mold having a plurality of first portions that cooperate to define a first internal surface against which the preform is blown for forming a first form. The system also includes a second mold having a plurality of second portions that cooperate to define a second internal surface against which the first form is blown for forming a second form. Also, the system includes a mold servo motor that actuates the plurality of first portions relative to each other and/or actuates the plurality of second portions relative to each other. Furthermore, the system includes a controller that controls the mold servo motor for controlled actuation of the plurality of first portions and/or the plurality of second portions.