Patents by Inventor Fumihiro Hayashi
Fumihiro Hayashi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11801480Abstract: A hollow-fiber membrane according to an aspect of the present disclosure contains a polytetrafluoroethylene or a modified polytetrafluoroethylene as a main component and has an average outer diameter of 1 mm or less and an average inner diameter of 0.5 mm or less. In a measurement of a heat of fusion of the polytetrafluoroethylene or the modified polytetrafluoroethylene with a differential scanning calorimeter, when the polytetrafluoroethylene or modified polytetrafluoroethylene is subjected to a first step of heating from room temperature to 365° C., a second step of cooling from 365° C. to 350° C., maintaining the temperature, subsequently cooling from 350° C. to 330° C., and further cooling from 330° C. to 305° C., and a third step of cooling from 305° C. to 245° C. at a rate of ?50° C./min and subsequently heating from 245° C. to 365° C. at a rate of 10° C./min, a heat of fusion from 296° C. to 343° C. in the third step is 30.0 J/g or more and 45.0 J/g or less.Type: GrantFiled: September 6, 2019Date of Patent: October 31, 2023Assignee: SUMITOMO ELECTRIC FINE POLYMER, INC.Inventors: Fumihiro Hayashi, Yasuhiko Muroya, Takamasa Hashimoto, Atsushi Uno, Yoshimasa Suzuki
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Publication number: 20230182085Abstract: A porous membrane laminate of the present disclosure includes a porous support layer and a porous membrane laminated on one surface of the support layer and containing polytetrafluoroethylene as a main component. The porous membrane is formed of a uniaxially stretched material, the porous membrane has a mean pore size of 25 nm to 35 nm and a maximum pore size of 49 nm or less, and the porous membrane has an average thickness of 0.6 ?m to 3.5 ?m.Type: ApplicationFiled: April 5, 2021Publication date: June 15, 2023Inventors: Mitsuhiro AKAMA, Yoshimasa SUZUKI, Fumihiro HAYASHI, Takamasa HASHIMOTO, Hirokazu KATAYAMA
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Publication number: 20230025394Abstract: A method for manufacturing a hollow fiber membrane module, the hollow fiber membrane module including: a hollow fiber membrane bundle including a plurality of hollow fiber membranes; a housing configured to contain the hollow fiber membrane bundle; and a potting part in which a potting agent is added between an outer surface of the hollow fiber membranes and an inner surface of the housing at both end regions or at one end region of the hollow fiber membrane bundle, wherein the method including: providing a sheet-shaped spacer in a space between the hollow fiber membranes at the both end regions or at the one end region of the hollow fiber membrane bundle; and adding a potting agent between the outer surface of the hollow fiber membranes and the inner surface of the housing at the both end regions or at the one end region of the hollow fiber membrane bundle such that the provided spacer is embedded, wherein the potting agent includes resin, rubber, or elastomer, as a main ingredient, and wherein the spacer isType: ApplicationFiled: August 17, 2020Publication date: January 26, 2023Inventors: Fumihiro HAYASHI, Yasuhiko MUROYA, Takamasa HASHIMOTO, Yoshimasa SUZUKI
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Patent number: 11339299Abstract: A method of making an oil repellent sheet material according to an embodiment of the present disclosures includes a step of applying to a porous sheet a composition for forming an oil repellent layer, the composition containing a solvent and an amorphous fluorine resin dispersed therein, and a step of swaging the porous sheet after the step of applying, wherein the porous sheet has a fibrous skeleton composed mainly of polytetrafluoroethylene, the method of making an oil repellent sheet material further comprising a heat treatment step of heating the porous sheet to which the composition for forming an oil repellent layer is applied, before or after the step of swaging.Type: GrantFiled: October 25, 2018Date of Patent: May 24, 2022Assignees: SUMITOMO ELETRIC INDUSTRIES, LTD., SUMITOMO ELECTRIC FINE POLYMER, INC.Inventors: Atsushi Fukunaga, Fumihiro Hayashi
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Publication number: 20210394122Abstract: A hollow-fiber membrane module according to an embodiment of the present disclosure includes a rectangular tubular outer casing with at least one sidewall being open, the outer casing having a plurality of open ports, and an inner casing configured such that a plurality of hollow-fiber membranes aligned in a longitudinal direction of the outer casing are placeable in the inner casing and configured to be insertable into the one sidewall.Type: ApplicationFiled: September 20, 2019Publication date: December 23, 2021Applicant: SUMITOMO ELECTRIC FINE POLYMER, INC.Inventors: Fumihiro HAYASHI, Yasuhiko MUROYA, Takamasa HASHIMOTO, Atsushi UNO, Yoshimasa SUZUKI
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Publication number: 20210379537Abstract: A hollow-fiber membrane according to an aspect of the present disclosure contains a polytetrafluoroethylene or a modified polytetrafluoroethylene as a main component and has an average outer diameter of 1 mm or less and an average inner diameter of 0.5 mm or less. In a measurement of a heat of fusion of the polytetrafluoroethylene or the modified polytetrafluoroethylene with a differential scanning calorimeter, when the polytetrafluoroethylene or modified polytetrafluoroethylene is subjected to a first step of heating from room temperature to 365° C., a second step of cooling from 365° C. to 350° C., maintaining the temperature, subsequently cooling from 350° C. to 330° C., and further cooling from 330° C. to 305° C., and a third step of cooling from 305° C. to 245° C. at a rate of ?50° C./min and subsequently heating from 245° C. to 365° C. at a rate of 10° C./min, a heat of fusion from 296° C. to 343° C. in the third step is 30.0 J/g or more and 45.0 J/g or less.Type: ApplicationFiled: September 6, 2019Publication date: December 9, 2021Applicant: SUMITOMO ELECTRIC FINE POLYMER, INC.Inventors: Fumihiro HAYASHI, Yasuhiko MUROYA, Takamasa HASHIMOTO, Atsushi UNO, Yoshimasa SUZUKI
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Publication number: 20210260536Abstract: The present disclosure relates to a micro or nano porous membrane composed of a stretched membrane of a fluororesin membrane, wherein the fluororesin membrane contains sintered bodies of a plurality of core-shell particles containing fluororesins, wherein the core-shell particles include cores and shells covering outer surfaces of the cores, wherein an average particle size of the core-shell particles before being sintered is greater than or equal to 100 nm and less than or equal to 1,000 nm, wherein a ratio of a volume of the shells to a volume of the cores in the core-shell particles before being sintered is greater than or equal to 2/98 and less than or equal to 50/50, wherein a fluororesin of the cores is a tetrafluoroethylene-hexafluoropropylene copolymer, a tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer or a combination thereof, and a fluororesin of the shells is polytetrafluoroethylene, and wherein a first heat of fusion of the fluororesins in the core-shell particles is less than or equal toType: ApplicationFiled: May 8, 2019Publication date: August 26, 2021Inventors: Hirokazu KATAYAMA, Fumihiro HAYASHI, Yasuhiro OKUDA
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Patent number: 10814286Abstract: A semipermeable membrane according to an embodiment of the present invention includes a semipermeable membrane layer containing an amorphous resin as a main component, and a sheet-like supporting body that supports the semipermeable membrane layer. The supporting body has a porous first supporting layer and a porous second supporting layer laminated on one of surfaces of the first supporting layer. The second supporting layer has a smaller mean flow pore diameter than the first supporting layer. The second supporting layer is impregnated with the semipermeable membrane layer. A ratio of the mean flow pore diameter of the second supporting layer to the mean flow pore diameter of the first supporting layer is preferably 1/1,000 or more and ? or less. The mean flow pore diameter of the first supporting layer is preferably 0.05 ?m or more and 20 ?m or less, and the mean flow pore diameter of the second supporting layer is preferably 0.01 ?m or more and 1 ?m or less.Type: GrantFiled: October 12, 2016Date of Patent: October 27, 2020Assignee: SUMITOMO ELECTRIC FINE POLYMER, INC.Inventors: Fumihiro Hayashi, Yasuhiko Muroya
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Publication number: 20200309731Abstract: A method of making an oil repellent sheet material according to an embodiment of the present disclosures includes a step of applying to a porous sheet a composition for forming an oil repellent layer, the composition containing a solvent and an amorphous fluorine resin dispersed therein, and a step of swaging the porous sheet after the step of applying, wherein the porous sheet has a fibrous skeleton composed mainly of polytetrafluoroethylene, the method of making an oil repellent sheet material further comprising a heat treatment step of heating the porous sheet to which the composition for forming an oil repellent layer is applied, before or after the step of swaging.Type: ApplicationFiled: October 25, 2018Publication date: October 1, 2020Inventors: Atsushi FUKUNAGA, Fumihiro HAYASHI
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Patent number: 10717053Abstract: A method for producing a laminated complex according to one embodiment of the present invention is a method for producing a laminated complex that includes a sheet-shaped or tube-shaped porous support and a semipermeable membrane layer stacked on an outer surface of the support, the method including a coating step of coating an outer surface of the support with a semipermeable membrane layer-forming composition in which a fluororesin is dispersed in a solvent; an immersing step of immersing the coated surface of the support in water after the coating step; and a heating step of heating water in which the support is immersed.Type: GrantFiled: March 7, 2017Date of Patent: July 21, 2020Assignee: SUMITOMO ELECTRIC FINE POLYMER, INC.Inventors: Fumihiro Hayashi, Yasuhiko Muroya
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Publication number: 20190322830Abstract: A porous material according to an embodiment of the present invention is a porous material having a large number of fibrous skeletons containing polytetrafluoroethylene as a main component, in which another fluororesin is evenly present on outer peripheral surfaces of fibers of the large number of fibrous skeletons, and the other fluororesin is a tetrafluoroethylene/perfluorodioxole copolymer, a tetrafluoroethylene/perfluoromethyl vinyl ether copolymer, a tetrafluoroethylene/perfluoroethyl vinyl ether copolymer, a tetrafluoroethylene/perfluoropropyl vinyl ether copolymer, or a combination of these.Type: ApplicationFiled: July 24, 2017Publication date: October 24, 2019Applicant: SUMITOMO ELECTRIC FINE POLYMER, INC.Inventors: Fumihiro HAYASHI, Atsushi UNO, Yoshimasa SUZUKI, Yasuhiko MUROYA, Takayuki USUI
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Patent number: 10391457Abstract: A porous filter includes a porous laminate in which a plurality of biaxially stretched porous sheets made of PTFE are stacked. The Gurley number G and the bubble point B (kPa) of the porous laminate satisfy the following expressions (1) and (2): log G>3.7×10?3×B?0.8??(1) log G<4.9×10?3×B+0.45??(2).Type: GrantFiled: May 25, 2015Date of Patent: August 27, 2019Assignee: SUMITOMO ELECTRIC FINE POLYMER, INC.Inventors: Hiroyuki Tsujiwaki, Atsushi Uno, Fumihiro Hayashi
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Publication number: 20190151805Abstract: A semipermeable membrane according to an embodiment of the present invention includes a semipermeable membrane layer containing an amorphous resin as a main component, and a sheet-like supporting body that supports the semipermeable membrane layer. The supporting body has a porous first supporting layer and a porous second supporting layer laminated on one of surfaces of the first supporting layer. The second supporting layer has a smaller mean flow pore diameter than the first supporting layer. The second supporting layer is impregnated with the semipermeable membrane layer. A ratio of the mean flow pore diameter of the second supporting layer to the mean flow pore diameter of the first supporting layer is preferably 1/1,000 or more and 1/5 or less. The mean flow pore diameter of the first supporting layer is preferably 0.05 ?m or more and 20 ?m or less, and the mean flow pore diameter of the second supporting layer is preferably 0.01 ?m or more and 1 ?m or less.Type: ApplicationFiled: October 12, 2016Publication date: May 23, 2019Applicant: SUMITOMO ELECTRIC FINE POLYMER, INC.Inventors: Fumihiro HAYASHI, Yasuhiko MUROYA
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Publication number: 20190083941Abstract: A method for producing a laminated complex according to one embodiment of the present invention is a method for producing a laminated complex that includes a sheet-shaped or tube-shaped porous support and a semipermeable membrane layer stacked on an outer surface of the support, the method including a coating step of coating an outer surface of the support with a semipermeable membrane layer-forming composition in which a fluororesin is dispersed in a solvent; an immersing step of immersing the coated surface of the support in water after the coating step; and a heating step of heating water in which the support is immersed.Type: ApplicationFiled: March 7, 2017Publication date: March 21, 2019Applicant: SUMITOMO ELECTRIC FINE POLYMER, INC.Inventors: Fumihiro HAYASHI, Yasuhiko MUROYA
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Patent number: 10096855Abstract: A redox flow cell membrane includes a porous membrane that has a mean flow pore size of not more than 100 nm, that has a thickness of not more than 500 ?m, and that has an air flow rate of not less than 0.1 ml/s·cm2. When the redox flow cell membrane is used for a V—V-based redox flow cell, the porous membrane preferably has a mean flow pore size of not more than 30 nm.Type: GrantFiled: November 21, 2012Date of Patent: October 9, 2018Assignee: Sumitomo Electric Industries, Ltd.Inventors: Hirokazu Katayama, Yasuhiro Okuda, Naoki Shimbara, Toshio Shigematsu, Yongrong Dong, Kei Hanafusa, Fumihiro Hayashi, Aya Ooya
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Patent number: 9695291Abstract: A porous polytetrafluoroethylene film comprising a fluororesin containing polytetrafluoroethylene as a main component, wherein an envelope surface area of resin fibers included per film having an area of 1 m2 and a thickness of 25 ?m is 4,000 m2 or more, and a melting point peak is 333° C. or lower.Type: GrantFiled: June 23, 2014Date of Patent: July 4, 2017Assignee: SUMITOMO ELECTRIC FINE POLYMER, INC.Inventors: Fumihiro Hayashi, Aya Murata, Hiroyuki Tsujiwaki, Atsushi Uno
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Publication number: 20170157568Abstract: A porous filter includes a porous laminate in which a plurality of biaxially stretched porous sheets made of PTFE are stacked. The Gurley number G and the bubble point B (kPa) of the porous laminate satisfy the following expressions (1) and (2): log G>3.7×10?3×B?0.8??(1) log G<4.9×10?3×B+0.45??(2).Type: ApplicationFiled: May 25, 2015Publication date: June 8, 2017Inventors: Hiroyuki TSUJIWAKI, Atsushi UNO, Fumihiro HAYASHI
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Patent number: 9669608Abstract: A porous polytetrafluoroethylene composite includes a porous polytetrafluoroethylene film, a porous support layer that supports the porous polytetrafluoroethylene film, an adhesive layer bonded to the porous polytetrafluoroethylene film, and a porous reinforcement layer bonded to the adhesive layer, in which the adhesive layer is a layer composed of a fluororesin having a melting point, or a glass transition point when a melting point is not clearly defined, of lower than 260° C.Type: GrantFiled: June 23, 2014Date of Patent: June 6, 2017Assignee: SUMITOMO ELECTRIC FINE POLYMER, INC.Inventors: Fumihiro Hayashi, Aya Murata, Atsushi Uno
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Patent number: 9493619Abstract: Provided is a method for producing a porous polytetrafluoroethylene film having good chemical resistance, good heat resistance, a high porosity, and good dimensional stability. The method for producing a porous polytetrafluoroethylene film includes a stretching step of stretching a sheet-like molded body composed of a fluororesin containing polytetrafluoroethylene as a main component in a longitudinal direction and/or a lateral direction at a temperature lower than a melting point of the fluororesin to make a porous fluororesin film, and, after the stretching step, an annealing step of holding the porous fluororesin film in a shape-fixed state, and maintaining the porous fluororesin film at a temperature lower than the melting point of the fluororesin but not lower than a temperature 30° C. lower than the melting point for 1 to 20 hours.Type: GrantFiled: June 23, 2014Date of Patent: November 15, 2016Assignee: SUMITOMO ELECTRIC FINE POLYMER, INC.Inventors: Fumihiro Hayashi, Hiroyuki Tsujiwaki, Aya Murata, Atsushi Uno
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Patent number: 9463420Abstract: There are provided a fluororesin thin film which is composed of a fluororesin, which has a thickness of 20 ?m or less and a Gurley's number of 300 seconds or more, and which includes no defects, such as voids and/or cracks; a method for manufacturing the fluororesin thin film in which after a fluororesin dispersion including a dispersing medium and a fluororesin powder dispersed therein is applied on a flat and smooth foil, the dispersing medium is dried, and the fluororesin powder is sintered; the fluororesin dispersion; a fluororesin composite including a porous base material and the fluororesin thin film; a manufacturing method thereof, a porous fluororesin composite formed by stretching the fluororesin composite; and a separation membrane element using the porous fluororesin composite.Type: GrantFiled: November 14, 2014Date of Patent: October 11, 2016Assignee: SUMITOMO ELECTRIC FINE POLYMER, INC.Inventors: Fumihiro Hayashi, Itsumu Furumoto, Shinichi Kanazawa, Kazuaki Ikeda, Tooru Morita, Hajime Funatsu