Patents by Inventor Fumitaka Watanabe

Fumitaka Watanabe has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11932971
    Abstract: A method of producing a precursor fiber for carbon fiber includes extruding a polyacrylonitrile copolymer solution from a spinneret into the air, immersing it in a coagulation bath liquid stored in a coagulation bath, redirecting traveling of the coagulating fiber bundle by a first guide immersed in the coagulation bath disposed below the spinneret, and pulling it out of the coagulation bath liquid into the air to prepare a coagulated fiber bundle, which is then subjected to at least a washing step in water, stretching step, oil agent applying step, and drying step, wherein the depth-directional coagulation bath immersion length, which means a distance between the starting point of the immersion of the spinning dope solution in the coagulation bath liquid and the first guide immersed in the coagulation bath where traveling of the coagulating fiber bundle is redirected, is 3 to 40 cm.
    Type: Grant
    Filed: October 24, 2019
    Date of Patent: March 19, 2024
    Assignee: Toray Industries, Inc.
    Inventors: Ayanobu Horinouchi, Fumitaka Watanabe, Yuuki Okishima
  • Publication number: 20240030461
    Abstract: An object of the present invention is to shorten the aging time for a fuel cell. To achieve the object, a gas diffusion electrode medium product according to the present invention includes sulfuric acid in an amount of 1.1 ?g/cm2 or less. In addition, a polymer electrolyte fuel cell according to the present invention has the gas diffusion electrode medium product according to the present invention incorporated therein.
    Type: Application
    Filed: November 25, 2021
    Publication date: January 25, 2024
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Hiroaki OTAKE, Masamichi UTSUNOMIYA, Fumitaka WATANABE
  • Patent number: 11757103
    Abstract: In order to provide a gas diffusion electrode medium having high thermal conductivity despite having low density and excellent both in handleability and cell performance, provided is a gas diffusion electrode medium including carbon fiber felt including carbon fibers having an average fiber diameter of 5 to 20 ?m, wherein at least a part of the carbon fibers that constitute the carbon fiber felt have a flat part in which, in a plane view of a surface of the carbon fiber felt, a maximum value of a fiber diameter is observed to be 10 to 50% larger than the average fiber diameter, and a frequency of the flat parts at the surface of the carbon fiber felt is 50 to 200/mm2.
    Type: Grant
    Filed: March 16, 2020
    Date of Patent: September 12, 2023
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Masamichi Utsunomiya, Satoru Shimoyama, Fumitaka Watanabe
  • Patent number: 11710831
    Abstract: A fuel cell with high productivity, high power generation performance and high durability is described, along with a gas diffusion electrode base material having a microporous layer on one side of an electrically conductive porous base material, where the electrically conductive porous base material contains carbon fiber and resin carbide and has a density of 0.25 to 0.39 g/cm3 and a pore mode diameter in a range of 30 to 50 ?m. The microporous layer contains a carbonaceous powder and a fluororesin and has a surface roughness of 2.0 to 6.0 ?m, a porosity of 50 to 95%, and a pore mode diameter of 0.050 to 0.100 ?m.
    Type: Grant
    Filed: September 26, 2019
    Date of Patent: July 25, 2023
    Assignee: Toray Industries, Inc.
    Inventors: Masamichi Utsunomiya, Fumitaka Watanabe
  • Publication number: 20230128336
    Abstract: The objective of the present invention is to provide a method which is for producing a gas diffusion electrode substrate having a high conductivity and a chemical resistance, and by which an increase in production cost can be suppressed. The present invention is a method for producing a gas diffusion electrode substrate in which a microporous layer is formed in a conductive porous body formed by bonding carbon fibers to each other by means of a cured product of a binder resin, the method having, in the following order: a binder resin impregnation step in which a carbon fiber structure is impregnated with a binder resin composition to obtain a pre-impregnated body; a coating step in which the surface of the pre-impregnated body is coated with a microporous layer coating solution; and a heat treatment step in which the pre-impregnated body that has been subjected to the coating step is heat-treated at a temperature of at least 200° C.
    Type: Application
    Filed: March 18, 2021
    Publication date: April 27, 2023
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Hiroaki OTAKE, Masamichi UTSUNOMIYA, Fumitaka WATANABE
  • Patent number: 11621426
    Abstract: The present invention provides a micro-porous layer which provides a fuel battery having high productivity, high power generation performance, and high durability. The present invention provides a micro-porous layer including fibrous carbohydrate having a fiber diameter of 5 nm-10 ?m and an aspect ratio of 10 or more. The carbohydrate has an oxygen/carbon element ratio of 0.02 or more.
    Type: Grant
    Filed: November 21, 2018
    Date of Patent: April 4, 2023
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Masamichi Utsunomiya, Kentaro Kajiwara, Fumitaka Watanabe, Yasuaki Tanimura
  • Publication number: 20220200012
    Abstract: In order to provide a gas diffusion electrode medium having high thermal conductivity despite having low density and excellent both in handleability and cell performance, provided is a gas diffusion electrode medium including carbon fiber felt including carbon fibers having an average fiber diameter of 5 to 20 ?m, wherein at least a part of the carbon fibers that constitute the carbon fiber felt have a flat part in which, in a plane view of a surface of the carbon fiber felt, a maximum value of a fiber diameter is observed to be 10 to 50% larger than the average fiber diameter, and a frequency of the flat parts at the surface of the carbon fiber felt is 50 to 200/mm2.
    Type: Application
    Filed: March 16, 2020
    Publication date: June 23, 2022
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Masamichi UTSUNOMIYA, Satoru SHIMOYAMA, Fumitaka WATANABE
  • Publication number: 20220170183
    Abstract: A method of producing a carbon fiber bundle suppresses penetration of a process oil agent into the fiber surface layer and suppresses adhesion between fibers and the generation of surface voids, and also provides a carbon fiber bundle. The carbon fiber bundle is characterized by having a crystallite size of 3.0 nm or less as measured by wide-angle X-ray diffraction, containing a point where the Si/C ratio is 10 or more as calculated by SIMS (secondary ion mass spectrometry) in the region ranging from 0 to 10 nm in depth from the fiber surface, and also showing a Si/C ratio of 1.0 or less as calculated by SIMS at a depth of 10 nm from the fiber surface.
    Type: Application
    Filed: February 26, 2020
    Publication date: June 2, 2022
    Inventors: Ayanobu Horinouchi, Fumitaka Watanabe, Yuuki Okishima
  • Patent number: 11302951
    Abstract: The purpose of the present invention is to provide an electrode which is used as a liquid flow-through device electrode and in which liquid flow-through resistance is reduced and the utilization efficiency of carbon fiber is enhanced. Another object of the present invention is to provide a redox flow battery having excellent charge-discharge performance by use of the electrode which is used for the liquid flow-through device. The present invention provides an electrode for a liquid flow-through device, the electrode essentially consisting of a carbon fiber nonwoven fabric, having a thickness of more than 0.40 mm, and having a through-hole disposed therein, or a non-through-hole disposed on one surface or both surfaces of the electrode.
    Type: Grant
    Filed: November 30, 2017
    Date of Patent: April 12, 2022
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Kentaro Kajiwara, Masamichi Utsunomiya, Fumitaka Watanabe, Yasuaki Tanimura
  • Publication number: 20220029170
    Abstract: A fuel cell with high productivity, high power generation performance and high durability is described, along with a gas diffusion electrode base material having a microporous layer on one side of an electrically conductive porous base material, where the electrically conductive porous base material contains carbon fiber and resin carbide and has a density of 0.25 to 0.39 g/cm3 and a pore mode diameter in a range of 30 to 50 ?m. The microporous layer contains a carbonaceous powder and a fluororesin and has a surface roughness of 2.0 to 6.0 ?m, a porosity of 50 to 95%, and a pore mode diameter of 0.050 to 0.100 ?m.
    Type: Application
    Filed: September 26, 2019
    Publication date: January 27, 2022
    Applicant: Toray Industries, Inc.
    Inventors: Masamichi Utsunomiya, Fumitaka Watanabe
  • Publication number: 20210395924
    Abstract: A method of producing a precursor fiber for carbon fiber includes extruding a polyacrylonitrile copolymer solution from a spinneret into the air, immersing it in a coagulation bath liquid stored in a coagulation bath, redirecting traveling of the coagulating fiber bundle by a first guide immersed in the coagulation bath disposed below the spinneret, and pulling it out of the coagulation bath liquid into the air to prepare a coagulated fiber bundle, which is then subjected to at least a washing step in water, stretching step, oil agent applying step, and drying step, wherein the depth-directional coagulation bath immersion length, which means a distance between the starting point of the immersion of the spinning dope solution in the coagulation bath liquid and the first guide immersed in the coagulation bath where traveling of the coagulating fiber bundle is redirected, is 3 to 40 cm.
    Type: Application
    Filed: October 24, 2019
    Publication date: December 23, 2021
    Inventors: Ayanobu Horinouchi, Fumitaka Watanabe, Yuuki Okishima
  • Patent number: 10950867
    Abstract: An object of the present invention is to provide an electrode which is used for a liquid flow-through device and in which liquid flow-through resistance is reduced and the utilization efficiency of the surface of carbon fiber is enhanced. Another object of the present invention is to provide a redox flow battery having excellent charge-discharge performance by use of the electrode which is used for the liquid flow-through device. The present invention provides an electrode to be used for a liquid flow-through device, the electrode including a plurality of sheets of carbon fiber nonwoven fabric each having irregularities on a surface of the sheet of carbon fiber nonwoven fabric being stacked or each having a through-hole on the carbon fiber sheet being stacked, and having inside of the electrode a plurality of gaps which is formed by recesses of the irregularities or the through-hole and is not opened in a thickness direction.
    Type: Grant
    Filed: December 11, 2017
    Date of Patent: March 16, 2021
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Kentaro Kajiwara, Masamichi Utsunomiya, Fumitaka Watanabe, Yasuaki Tanimura
  • Publication number: 20200313200
    Abstract: The present invention provides a micro-porous layer which provides a fuel battery having high productivity, high power generation performance, and high durability. The present invention provides a micro-porous layer including fibrous carbohydrate having a fiber diameter of 5 nm-10 ?m and an aspect ratio of 10 or more. The carbohydrate has an oxygen/carbon element ratio of 0.02 or more.
    Type: Application
    Filed: November 21, 2018
    Publication date: October 1, 2020
    Applicant: Toray Industries, Inc.
    Inventors: Masamichi Utsunomiya, Kentaro Kajiwara, Fumitaka Watanabe, Yasuaki Tanimura
  • Publication number: 20190312295
    Abstract: The purpose of the present invention is to provide an electrode which is used as a liquid flow-through device electrode and in which liquid flow-through resistance is reduced and the utilization efficiency of carbon fiber is enhanced. Another object of the present invention is to provide a redox flow battery having excellent charge-discharge performance by use of the electrode which is used for the liquid flow-through device. The present invention provides an electrode for a liquid flow-through device, the electrode essentially consisting of a carbon fiber nonwoven fabric, having a thickness of more than 0.40 mm, and having a through-hole disposed therein, or a non-through-hole disposed on one surface or both surfaces of the electrode.
    Type: Application
    Filed: November 30, 2017
    Publication date: October 10, 2019
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kentaro KAJIWARA, Masamichi UTSUNOMIYA, Fumitaka WATANABE, Yasuaki TANIMURA
  • Publication number: 20190260033
    Abstract: An object of the present invention is to provide an electrode which is used for a liquid flow-through device and in which liquid flow-through resistance is reduced and the utilization efficiency of the surface of carbon fiber is enhanced. Another object of the present invention is to provide a redox flow battery having excellent charge-discharge performance by use of the electrode which is used for the liquid flow-through device. The present invention provides an electrode to be used for a liquid flow-through device, the electrode including a plurality of sheets of carbon fiber nonwoven fabric each having irregularities on a surface of the sheet of carbon fiber nonwoven fabric being stacked or each having a through-hole on the carbon fiber sheet being stacked, and having inside of the electrode a plurality of gaps which is formed by recesses of the irregularities or the through-hole and is not opened in a thickness direction.
    Type: Application
    Filed: December 11, 2017
    Publication date: August 22, 2019
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kentaro KAJIWARA, Masamichi UTSUNOMIYA, Fumitaka WATANABE, Yasuaki TANIMURA
  • Publication number: 20190194829
    Abstract: A coagulated yarn, which is used to manufacture carbon fiber, is a coagulated yarn the surface hole diameter of which is 30 nm or less and the degree of swelling is less than 100% or a coagulated yarn the surface hole diameter of which is 30 nm or less and the inner hole diameter is 30 nm or less. The carbon fiber precursor fiber and the carbon fiber are obtained using such a coagulated yarn.
    Type: Application
    Filed: August 30, 2017
    Publication date: June 27, 2019
    Inventors: Kentaro Kajiwara, Ayanobu Horinouchi, Haruki Okuda, Tomohisa Noguchi, Fumitaka Watanabe
  • Publication number: 20190165379
    Abstract: The purpose of the present invention is to improve water drainage performance of a gas diffusion electrode including a carbon fiber nonwoven fabric. The present invention provides a gas diffusion electrode base material essentially consisting of a carbon fiber nonwoven fabric, wherein the carbon fiber nonwoven fabric has an in-plane basis weight pattern in which high basis weight regions having a relatively high basis weight and low basis weight regions having a relatively low basis weight are arranged, and the carbon fiber nonwoven fabric has on at least one surface an uneven pattern in which recesses and projections are arranged, the uneven pattern being formed independently of the basis weight pattern.
    Type: Application
    Filed: July 4, 2017
    Publication date: May 30, 2019
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kentaro KAJIWARA, Satoru SHIMOYAMA, Fumitaka WATANABE, Yasuaki TANIMURA
  • Patent number: 6689336
    Abstract: A carbon foam obtained by heat-treating a mesophase pitch whose softening point is 300° C. or less according to an elevated flow tester, whose ratio (Daromatic/Daliphatic) of the absorption intensity of an aromatic C—H stretching vibration, measured with FT-IR, to the absorption intensity of an aliphatic C—H stretching vibration, measured with FT-IR, is 4.0 or less and whose optically anisotropic content is at least 80%, a graphite foam obtained by heat-treating the carbon foam recited above at a temperature of 2,000° C. or higher and production processes of these.
    Type: Grant
    Filed: January 23, 2002
    Date of Patent: February 10, 2004
    Assignee: Mitsubishi Gas Chemical Company, Inc.
    Inventors: Koichi Kanno, Hirotaka Tsuruya, Ryuji Fujiura, Takeshi Koshikawa, Fumitaka Watanabe
  • Publication number: 20020136680
    Abstract: A carbon foam obtained by heat-treating a mesophase pitch whose softening point is 300° C. or less according to an elevated flow tester, whose ratio (Daromatic/Daliphatic) of the absorption intensity of an aromatic C-H stretching vibration, measured with FT-IR, to the absorption intensity of an aliphatic C-H stretching vibration, measured with FT-IR, is 4.0 or less and whose optically anisotropic content is at least 80%, a graphite foam obtained by heat-treating the carbon foam recited above at a temperature of 2,000° C. or higher and production processes of these.
    Type: Application
    Filed: January 23, 2002
    Publication date: September 26, 2002
    Inventors: Koichi Kanno, Hirotaka Tsuruya, Ryuji Fujiura, Takeshi Koshikawa, Fumitaka Watanabe
  • Patent number: 4131355
    Abstract: A finder optical system for single-lens reflex photographic cameras wherein an even number at least four of small reflecting surfaces are arranged in front of a pentagonal prism of a single-lens reflex photographic camera in such a way that an image of optical information such as graduations on diaphragm dial or shutter speed dial is reflected consecutively by said small reflecting surfaces, whereafter said image of optical information is projected around the field of view in a finder, said finder optical system being capable of projecting an image of optical information free from difference in dioptor at any desired position around said field of view in the finder by changing locations and/or relative tilting angles of said small reflecting surfaces.
    Type: Grant
    Filed: April 25, 1977
    Date of Patent: December 26, 1978
    Assignee: Olympus Optical Co., Ltd.
    Inventors: Tadashi Kimura, Fumitaka Watanabe