Patents by Inventor Fusatoshi Tanaka

Fusatoshi Tanaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11499509
    Abstract: An exhaust gas recirculation system for a multi-cylinder engine is provided, which includes an exhaust manifold connected to a cylinder head, a catalyst connected to a downstream end of the exhaust manifold in terms of an exhaust gas flow, an EGR gas outlet provided downstream of the catalyst, an in-head EGR passage penetrating the cylinder head, and an EGR pipe extending from the EGR gas outlet and directly connected to an inlet of the in-head EGR passage to lead EGR gas thereto. The catalyst is disposed so that the exhaust gas flows therein from a first side to a second side in an engine cylinder lined-up direction. The EGR gas outlet is located on the second side with respect to the center of the engine in the cylinder lined-up direction, and the inlet of the in-head EGR passage is located in the first side with respect to the engine center.
    Type: Grant
    Filed: October 20, 2021
    Date of Patent: November 15, 2022
    Assignee: Mazda Motor Corporation
    Inventors: Tomonori Nishida, Yuji Kojima, Noriaki Fujita, Ken Yoshida, Takashi Kariya, Takayuki Tominaga, Naoya Matsumoto, Yusaku Matsumura, Yuki Koda, Takuya Nishihara, Hiroyuki Ohmura, Arashi Imura, Fusatoshi Tanaka, Takuya Yamada, Shintaro Umesaki
  • Publication number: 20220128019
    Abstract: An exhaust gas recirculation system for a multi-cylinder engine is provided, which includes an exhaust manifold connected to a cylinder head, a catalyst connected to a downstream end of the exhaust manifold in terms of an exhaust gas flow, an EGR gas outlet provided downstream of the catalyst, an in-head EGR passage penetrating the cylinder head, and an EGR pipe extending from the EGR gas outlet and directly connected to an inlet of the in-head EGR passage to lead EGR gas thereto. The catalyst is disposed so that the exhaust gas flows therein from a first side to a second side in an engine cylinder lined-up direction. The EGR gas outlet is located on the second side with respect to the center of the engine in the cylinder lined-up direction, and the inlet of the in-head EGR passage is located in the first side with respect to the engine center.
    Type: Application
    Filed: October 20, 2021
    Publication date: April 28, 2022
    Inventors: Tomonori Nishida, Yuji Kojima, Noriaki Fujita, Ken Yoshida, Takashi Kariya, Takayuki Tominaga, Naoya Matsumoto, Yusaku Matsumura, Yuki Koda, Takuya Nishihara, Hiroyuki Ohmura, Arashi Imura, Fusatoshi Tanaka, Takuya Yamada, Shintaro Umesaki
  • Publication number: 20200063641
    Abstract: An intake device for a multi-cylinder engine includes an intake manifold, an intercooler, and a heat insulation member. The intake manifold has an intercooler housing that is a cylindrical body formed from a resin material and internally accommodates the intercooler; and an intake air distributor that is a cylindrical body formed of a metal material and has one opening connected to one opening of the intercooler housing, the intake air distributor distributing an intake air. The heat insulation member is interposed between another opening of the intake air distributor and the cylinder head in the multi-cylinder engine.
    Type: Application
    Filed: October 25, 2017
    Publication date: February 27, 2020
    Inventors: Fusatoshi Tanaka, Takao Kadoishi, Nozomu Hachiya
  • Patent number: 10550804
    Abstract: An air intake apparatus of a multi-cylinder engine includes an intake air inlet passage, an intake air distribution portion, a plurality of independent intake air passages, and a secondary gas inlet passage. The intake air inlet passage has one end portion attached to a throttle valve, and the other end connected to an intake air distribution portion. The intake air distribution portion has a space therein. The secondary gas inlet passage is connected at a part spaced apart, in the intake air inlet passage, from the throttle valve. The intake air distribution portion has a reflux passage which is a passage that connects the space and a part between the one end portion and the other end in the intake air inlet passage. The reflux passage is a passage which refluxes fresh air and secondary gas introduced from the intake air inlet passage to the intake air inlet passage.
    Type: Grant
    Filed: November 2, 2018
    Date of Patent: February 4, 2020
    Assignee: Mazda Motor Corporation
    Inventors: Fusatoshi Tanaka, Kazuki Onishi, Takuya Yamada, Ryo Yamamoto, Kazuhiro Nakamura
  • Publication number: 20190136805
    Abstract: An air intake apparatus of a multi-cylinder engine includes an intake air inlet passage, an intake air distribution portion, a plurality of independent intake air passages, and a secondary gas inlet passage. The intake air inlet passage has one end portion attached to a throttle valve, and the other end connected to an intake air distribution portion. The intake air distribution portion has a space therein. The secondary gas inlet passage is connected at a part spaced apart, in the intake air inlet passage, from the throttle valve. The intake air distribution portion has a reflux passage which is a passage that connects the space and a part between the one end portion and the other end in the intake air inlet passage. The reflux passage is a passage which refluxes fresh air and secondary gas introduced from the intake air inlet passage to the intake air inlet passage.
    Type: Application
    Filed: November 2, 2018
    Publication date: May 9, 2019
    Inventors: Fusatoshi Tanaka, Kazuki Onishi, Takuya Yamada, Ryo Yamamoto, Kazuhiro Nakamura
  • Patent number: 9926895
    Abstract: Disclosed is an intake apparatus for an engine transversely mounted within an engine compartment at a front of a vehicle. The intake apparatus comprises: an intake manifold made of a synthetic resin and disposed on a front side of the engine, the engine front side being a front side of the vehicle; and a fuel distribution pipe disposed between the engine and the intake manifold to extend in the cylinder row direction and capable of delivering fuel to respective cylinders of the engine; wherein the intake manifold has a protruding portion provided on a front surface thereof to protrude from the front surface in a vehicle forward direction, wherein the protruding portion is provided at a position capable of allowing a member disposed in front of the intake manifold to come into collision therewith in the event of a vehicle frontal collision.
    Type: Grant
    Filed: November 24, 2015
    Date of Patent: March 27, 2018
    Assignee: MAZDA MOTOR CORPORATION
    Inventors: Daiki Sudo, Takao Kadoishi, Fusatoshi Tanaka
  • Patent number: 9920722
    Abstract: An intake system of an engine includes an engine and an intake manifold. The intake manifold defines individual intake air passageways each connecting one of cylinders to a volume chamber. Each of the individual intake passageways includes a first route and a second route. The first route has a natural frequency, of an air column, synchronized with a first revolution higher than an engine revolution for maximum torque such that a dynamic supercharging effect is obtained at the first revolution. The second route has a natural frequency, of an air column, synchronized with a second revolution higher than the engine revolution for maximum torque such that a dynamic supercharging effect is obtained at the second revolution. The second revolution differs from the first revolution. A difference between the first and second revolutions is set lower than or equal to 15% of a maximum engine revolution.
    Type: Grant
    Filed: October 14, 2015
    Date of Patent: March 20, 2018
    Assignee: MAZDA MOTOR CORPORATION
    Inventors: Fusatoshi Tanaka, Mikiko Kojo, Motoo Hayakawa, Shigehiro Sakogawa, Hitoshi Hongou, Norifumi Irie
  • Patent number: 9726124
    Abstract: A structure of an intake manifold (1) for an engine is constituted of divided pieces (10, 20, 30). The structure of the intake manifold includes a gas supply hole (53) formed in a predetermined position of an outer surface of the intake manifold, and configured to supply predetermined gas from the outside, and a gas inlet passage (51) formed in predetermined joint surfaces (10m, 20m) of the divided pieces (10, 20), and configured to guide the gas supplied through the gas supply hole to a predetermined gas inlet position (11) of an intake passage (E1).
    Type: Grant
    Filed: August 12, 2015
    Date of Patent: August 8, 2017
    Assignee: MAZDA MOTOR CORPORATION
    Inventors: Fusatoshi Tanaka, Mikiko Kojo, Kazuo Iwata, Tatsunori Kiyomihara
  • Patent number: 9528427
    Abstract: An intake system for an engine is provided. The system includes a chamber room formed in an intermediate section of an intake passage, an intercooler disposed inside the chamber room, an intake air inlet chamber formed in a part of the chamber room upstream of the intercooler, an introducing portion for introducing intake air into the intake air inlet chamber, and a baffle plate dividing the intake air inlet chamber into an upstream space communicating with the introducing portion and a downstream space communicating to the introducing portion via the upstream space. When the engine is in a low engine load operation, the intake air mainly flows through the upstream space to an intercooler side via the baffle plate, and when the engine is in a high engine load operation, the intake air flows through the upstream and downstream spaces to the intercooler side via the baffle plate.
    Type: Grant
    Filed: December 5, 2014
    Date of Patent: December 27, 2016
    Assignee: Mazda Motor Corporation
    Inventors: Tatsuro Nakasugi, Fusatoshi Tanaka, Takao Kadoishi, Nozomu Hachiya
  • Publication number: 20160153409
    Abstract: Disclosed is an intake apparatus for an engine transversely mounted within an engine compartment at a front of a vehicle. The intake apparatus comprises: an intake manifold made of a synthetic resin and disposed on a front side of the engine, the engine front side being a front side of the vehicle; and a fuel distribution pipe disposed between the engine and the intake manifold to extend in the cylinder row direction and capable of delivering fuel to respective cylinders of the engine; wherein the intake manifold has a protruding portion provided on a front surface thereof to protrude from the front surface in a vehicle forward direction, wherein the protruding portion is provided at a position capable of allowing a member disposed in front of the intake manifold to come into collision therewith in the event of a vehicle frontal collision.
    Type: Application
    Filed: November 24, 2015
    Publication date: June 2, 2016
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Daiki SUDO, Takao KADOISHI, Fusatoshi TANAKA
  • Publication number: 20160108870
    Abstract: An intake system of an engine includes an engine and an intake manifold. The intake manifold defines individual intake air passageways each connecting one of cylinders to a volume chamber. Each of the individual intake passageways includes a first route and a second route. The first route has a natural frequency, of an air column, synchronized with a first revolution higher than an engine revolution for maximum torque such that a dynamic supercharging effect is obtained at the first revolution. The second route has a natural frequency, of an air column, synchronized with a second revolution higher than the engine revolution for maximum torque such that a dynamic supercharging effect is obtained at the second revolution. The second revolution differs from the first revolution. A difference between the first and second revolutions is set lower than or equal to 15% of a maximum engine revolution.
    Type: Application
    Filed: October 14, 2015
    Publication date: April 21, 2016
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Fusatoshi TANAKA, Mikiko KOJO, Motoo HAYAKAWA, Shigehiro SAKOGAWA, Hitoshi HONGOU, Norifumi IRIE
  • Publication number: 20160061166
    Abstract: A structure of an intake manifold (1) for an engine is constituted of divided pieces (10, 20, 30). The structure of the intake manifold includes a gas supply hole (53) formed in a predetermined position of an outer surface of the intake manifold, and configured to supply predetermined gas from the outside, and a gas inlet passage (51) formed in predetermined joint surfaces (10m, 20m) of the divided pieces (10, 20), and configured to guide the gas supplied through the gas supply hole to a predetermined gas inlet position (11) of an intake passage (E1).
    Type: Application
    Filed: August 12, 2015
    Publication date: March 3, 2016
    Applicant: Mazda Motor Corporation
    Inventors: Fusatoshi TANAKA, Mikiko KOJO, Kazuo IWATA, Tatsunori KIYOMIHARA
  • Publication number: 20150184581
    Abstract: An intake system for an engine is provided. The system includes a chamber room formed in an intermediate section of an intake passage, an intercooler disposed inside the chamber room, an intake air inlet chamber formed in a part of the chamber room upstream of the intercooler, an introducing portion for introducing intake air into the intake air inlet chamber, and a baffle plate dividing the intake air inlet chamber into an upstream space communicating with the introducing portion and a downstream space communicating to the introducing portion via the upstream space. When the engine is in a low engine load operation, the intake air mainly flows through the upstream space to an intercooler side via the baffle plate, and when the engine is in a high engine load operation, the intake air flows through the upstream and downstream spaces to the intercooler side via the baffle plate.
    Type: Application
    Filed: December 5, 2014
    Publication date: July 2, 2015
    Inventors: Tatsuro Nakasugi, Fusatoshi Tanaka, Takao Kadoishi, Nozomu Hachiya
  • Patent number: 8671919
    Abstract: An intake device of an engine comprises an intake manifold of a four-cylinder inline engine and a water-cooling type of intercooler. The intake manifold includes a downstream branch pipe portion connecting to cylinders, a chamber portion connecting to the downstream branch pipe portion, and an upstream intake pipe portion connecting to the chamber portion. A rectangular opening portion having a vertically-long shape is formed at the upstream intake pipe portion. The intercooler includes an intercooler body portion having a pair of faces which has the widest face-area and faces to each other in an engine width direction. The intercooler body portion is installed in the chamber portion, by being inserted through the rectangular opening portion, so as to divide an inside of the chamber portion into two parts in the engine width direction thereby.
    Type: Grant
    Filed: January 9, 2013
    Date of Patent: March 18, 2014
    Assignee: Mazda Motor Corporation
    Inventors: Tatsuro Nakasugi, Fusatoshi Tanaka, Takao Kadoishi, Nozomu Hachiya
  • Patent number: 8171922
    Abstract: The invention relates to a blow-by gas recirculation system for an internal combustion engine. An oil separation cover 10 has a surge-tank mounting portion 400 integrally formed therewith in a columnar shape having a cam-shaped cross-section and a height approximately equal to that of an oil separation space OS. The surge-tank mounting portion 400 has a flat upper surface serving as a mounting seat surface 401 capable of coming into surface contact with an attaching seat surface 7a of a surge tank 7. A first opening 403 of a gas passage from a chamber 300 is opened in a vicinity of an opening of a support through-hole 402 on the mounting seat surface 401.
    Type: Grant
    Filed: March 2, 2009
    Date of Patent: May 8, 2012
    Assignee: Mazda Motor Corporation
    Inventors: Fusatoshi Tanaka, Katsunori Kuremiya, Kenichi Kawaguchi
  • Publication number: 20090223497
    Abstract: The invention relates to a blow-by gas recirculation system for an internal combustion engine. An oil separation cover 10 has a surge-tank mounting portion 400 integrally formed therewith in a columnar shape having a cam-shaped cross-section and a height approximately equal to that of an oil separation space OS. The surge-tank mounting portion 400 has a flat upper surface serving as a mounting seat surface 401 capable of coming into surface contact with an attaching seat surface 7a of a surge tank 7. A first opening 403 of a gas passage from a chamber 300 is opened in a vicinity of an opening of a support through-hole 402 on the mounting seat surface 401.
    Type: Application
    Filed: March 2, 2009
    Publication date: September 10, 2009
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Fusatoshi TANAKA, Katsunori KUREMIYA, Kenichi KAWAGUCHI
  • Patent number: 7032579
    Abstract: An EGR plate member configured of an EGR plate inner and outer is interposed between a cylinder head and an intake manifold, including an exhaust gas recirculation passage formed therein. The EGR plate member has a lower protruding portion to protrude outward beyond respective connecting faces thereof with the cylinder head and the intake manifold. A common passage portion of the exhaust gas recirculation passage is substantially formed at the protruding portion. Part of the common passage portion has its laterally-long cross section which is offset toward the cylinder head. The offset portion of the EGR plate member has its greater thickness than other part thereof, extending below an intake port flange portion. Accordingly, the exhaust gas can be cooled by an outside air, thereby reducing an improper heat influence on the intake manifold.
    Type: Grant
    Filed: July 21, 2004
    Date of Patent: April 25, 2006
    Assignee: Mazda Motor Corporation
    Inventors: Ryotaro Nishida, Fusatoshi Tanaka, Einosuke Suekuni
  • Publication number: 20050039730
    Abstract: An EGR plate member configured of an EGR plate inner and outer is interposed between a cylinder head and an intake manifold, including an exhaust gas recirculation passage formed therein. The EGR plate member has a lower protruding portion to protrude outward beyond respective connecting faces thereof with the cylinder head and the intake manifold. A common passage portion of the exhaust gas recirculation passage is substantially formed at the protruding portion. Part of the common passage portion has its laterally-long cross section which is offset toward the cylinder head. The offset portion of the EGR plate member has its greater thickness than other part thereof, extending below an intake port flange portion. Accordingly, the exhaust gas can be cooled by an outside air, thereby reducing an improper heat influence on the intake manifold.
    Type: Application
    Filed: July 21, 2004
    Publication date: February 24, 2005
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Ryotaro Nishida, Fusatoshi Tanaka, Einosuke Suekuni
  • Patent number: 6854454
    Abstract: An oil separating mechanism to be attached to a cylinder block having a concave portion includes a cover member for forming a closed space; a partition wall for dividing the closed space into an inner chamber and an outer chamber; a dividing wall for dividing the inner chamber into a first inner chamber and a second inner chamber; a gas inlet for introducing gas into the first inner chamber; a gas outlet for discharging the gas; a first gas port for communicating the first inner chamber with the outer chamber; and a second gas port for communicating the outer chamber with the second inner chamber. The gas introduced into the first inner chamber flows from the first inner chamber to the outer chamber. Then, the gas flowing from the outer chamber to the second inner chamber is discharged through the gas outlet.
    Type: Grant
    Filed: January 8, 2004
    Date of Patent: February 15, 2005
    Assignees: Nifco Inc., Mazda Motor Corporation
    Inventors: Noboru Obayashi, Tomohide Okuta, Nobuhiro Takamatsu, Fusatoshi Tanaka, Megumu Fukushima, Katsunori Kuremiya, Akinori Gondai
  • Publication number: 20040159313
    Abstract: An oil separating mechanism to be attached to a cylinder block having a concave portion includes a cover member for forming a closed space; a partition wall for dividing the closed space into an inner chamber and an outer chamber; a dividing wall for dividing the inner chamber into a first inner chamber and a second inner chamber; a gas inlet for introducing gas into the first inner chamber; a gas outlet for discharging the gas; a first gas port for communicating the first inner chamber with the outer chamber; and a second gas port for communicating the outer chamber with the second inner chamber. The gas introduced into the first inner chamber flows from the first inner chamber to the outer chamber. Then, the gas flowing from the outer chamber to the second inner chamber is discharged through the gas outlet.
    Type: Application
    Filed: January 8, 2004
    Publication date: August 19, 2004
    Applicants: NIFCO INC., MAZDA MOTOR CORPORATION
    Inventors: Noboru Obayashi, Tomohide Okuta, Nobuhiro Takamatsu, Fusatoshi Tanaka, Megumu Fukushima, Katsunori Kuremiya, Akinori Gondai