Patents by Inventor Gaku Maruyama
Gaku Maruyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10081714Abstract: To provide a biaxially oriented polyamide-based resin film being excellent in laminate strength, pin-hole resistance under a low-temperature environment, impact resistance, and transparency, and which retains satisfactory a good external appearance even after being sterilized in hot water. A biaxially oriented polyamide-based resin film comprising a polyamide resin and 1 to 5% by mass of a polyamide-based block copolymer, wherein the polyamide-based block copolymer comprises a hard part including a residue of cyclic lactam having 4 to 10 carbon atoms, and a soft part including a residue of polyoxypropylene glycol or polyoxytetramethylene glycol having a weight average molecular weight of 500 to 3000, and the content X of the hard part and the content Y and the weight average molecular weight Mw of the soft part satisfy the following formulae (1) and (2): X+Y=100(parts by mass)??(1) 478.74×Mw?0.2989?Y?93(parts by mass)??(2).Type: GrantFiled: December 3, 2012Date of Patent: September 25, 2018Assignee: TOYOBO CO., LTD.Inventors: Yoshinori Miyaguchi, Gaku Maruyama, Takanori Ishikura
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Publication number: 20140329078Abstract: To provide a biaxially oriented polyamide-based resin film being excellent in laminate strength, pin-hole resistance under a low-temperature environment, impact resistance, and transparency, and which retains satisfactory a good external appearance even after being sterilized in hot water. A biaxially oriented polyamide-based resin film comprising a polyamide resin and 1 to 5% by mass of a polyamide-based block copolymer, wherein the polyamide-based block copolymer comprises a hard part including a residue of cyclic lactam having 4 to 10 carbon atoms, and a soft part including a residue of polyoxypropylene glycol or polyoxytetramethylene glycol having a weight average molecular weight of 500 to 3000, and the content X of the hard part and the content Y and the weight average molecular weight Mw of the soft part satisfy the following formulae (1) and (2): X+Y=100 (parts by mass) ??(1) 478.74×Mw?0.2989?Y?93 (parts by mass) ??(2).Type: ApplicationFiled: December 3, 2012Publication date: November 6, 2014Inventors: Yoshinori Miyaguchi, Gaku Maruyama, Takanori Ishikura
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Patent number: 8541321Abstract: A copolymerized polyether polyamide resin for coating on or for impregnation to a woven or knitted fabric, wherein elongation and elastic modulus of the copolymerized polyether polyamide resin are not less than 1000% and not more than 15 MPa, respectively. The copolymerized polyether polyamide resin has a constitution wherein said copolymerized polyether polyamide resin is such that a soft segment comprising a polyether polyamide constituted from a polyether diamine compound and a dicarboxylic acid compound is bonded to a hard segment comprising a polyamide constituted from an aminocarboxylic acid compound and/or a lactam compound.Type: GrantFiled: October 16, 2008Date of Patent: September 24, 2013Assignee: Toyo Boseki Kabushiki KaishaInventors: Hiroaki Hagiwara, Kenichiro Kano, Gaku Maruyama, Takahiro Hattori, Takashi Tsuruta
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Patent number: 8030417Abstract: The present invention is a process for producing a polyester-polycarbonate type thermoplastic polyester elastomer in which a hard segment consisting of a polyester constructed of aromatic dicarboxylic acid, and an aliphatic or alicyclic diol, and a soft segment consisting mainly of aliphatic polycarbonate are connected, comprising at least a step of increasing the molecular weight of an aliphatic polycarbonate diol by a reaction of an aliphatic polycarbonate diol and a chain extender, and a step of reacting aliphatic polycarbonate and a polyester constructed of aromatic dicarboxylic acid and an aliphatic or alicyclic diol in the molten state.Type: GrantFiled: January 23, 2008Date of Patent: October 4, 2011Assignee: Toyo Boseki Kabushiki KaishaInventors: Gaku Maruyama, Kenta Susuki, Katsuaki Kuze, Shigeo Ukyo, Shoji Koketsu
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Patent number: 7994076Abstract: A fabric for an airbag includes a synthetic fiber woven fabric in which at least one side thereof is coated with a synthetic resin. A range of 0.1 to 10 g/m2 of the synthetic resin is adhered to the synthetic fiber woven fabric having a cover factor of less than 2000 and a FR value of 55% or more. Air permeability of the fabric under a pressure difference of 100 kPa after adhesion is 0.01 to 1.00 L/cm2/min. The synthetic resin can be a polyamide-based resin having a soft segment comprising a polyol with a number average molecular weight of 100 to 5000.Type: GrantFiled: October 16, 2008Date of Patent: August 9, 2011Assignee: Toyo Boseki Kabushiki KaishaInventors: Kenichiro Kano, Takashi Tsuruta, Hideo Isoda, Hiroaki Hagiwara, Gaku Maruyama, Takahiro Hattori
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Patent number: 7985702Abstract: A woven fabric for an airbag includes a synthetic fiber woven fabric having a cover factor of 2000 to 2500 in which at least one side thereof is coated with a synthetic resin. Air permeability of the woven fabric under a pressure difference of 100 kPa is 0.01 to 1.00 L/cm2/min. A resin film is present at an upper part of a single yarn at a thickness of 2 ?m or less on a central cross section of a weaving yarn part. A resin film is present at an upper part of a single yarn at a thickness of 2 to 30 ?m on a cross section at a border between weaving yarn parts. The synthetic resin can be a polyamide-based resin that includes a polyether compound of a number average molecular weight of 100 to 5000 as a soft segment.Type: GrantFiled: October 16, 2008Date of Patent: July 26, 2011Assignee: Toyo Boseki Kabushiki KaishaInventors: Kenichiro Kano, Takashi Tsuruta, Mamoru Kitamura, Hideo Isoda, Hiroaki Hagiwara, Gaku Maruyama, Takahiro Hattori
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Patent number: 7973124Abstract: The present invention provides a thermoplastic polyester elastomer excellent in heat resistance, heat-aging resistance, water resistance, light resistance, low-temperature property and the like, and further excellent in block order-retaining ability, the thermoplastic polyester elastomer comprising a hard segment which comprises polyester constituted with aromatic dicarboxylic acid and aliphatic or alicyclic diol and a soft segment which comprises mainly aliphatic polycarbonate, wherein the hard segment and the soft segment being connected, and wherein when melting points of the thermoplastic polyester elastomer are obtained by measuring on a differential scanning calorimeter in three cycles in which a temperature is raised from room temperature to 300° C. at a heating rate of 20° C./min., maintained at 300° C. for 3 minutes and lowered to room temperature at a cooling rate of 100° C./min.Type: GrantFiled: December 15, 2006Date of Patent: July 5, 2011Assignee: Toyo Boseki Kabushiki KaishaInventors: Gaku Maruyama, Shoji Koketsu, Kenta Susuki, Katsuaki Kuze, Shigeo Ukyo
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Publication number: 20110097955Abstract: An object of the present invention is to provide a woven fabric for an airbag which is of low cost, is excellent in accommodability, and has air permeability satisfying the human body initial constraining performance. The present invention provides a woven fabric for an airbag comprising a synthetic fiber woven fabric having a cover factor represented by the equation 1 of 2000 to 2500 in which at least one side thereof is coated with a synthetic resin, wherein air permeability of the woven fabric under a pressure difference of 100 kPa is 0.01 to 1.00 L/cm2/min, and a resin film is present at an upper part of a single yarn at a thickness of 2 ?m or less on a central cross section of a weaving yarn part, while a resin film is present at an upper part of a single yarn at a thickness of 2 to 30 ?m on a cross section at a border between weaving yarn parts.Type: ApplicationFiled: December 29, 2010Publication date: April 28, 2011Applicant: Toyo Boseki Kabushiki KaishaInventors: Kenichiro Kano, Takashi Tsuruta, Mamoru Kitamura, Hideo Isoda, Hiroaki Hagiwara, Gaku Maruyama, Takahiro Hattori
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Publication number: 20110097956Abstract: An object of the present invention is to provide a fabric for an airbag which is of low cost, is excellent in accommodability, and has air permeability satisfying the human body initial constraining performance. The present invention provides a fabric for an airbag comprising a synthetic fiber woven fabric in which at least one side thereof is coated with a synthetic resin, characterized in that a range of 0.1 to 10 g/m2 of a synthetic resin is adhered to the synthetic fiber woven fabric having a cover factor represented by the equation 1 of less than 2000 and FR represented by the equation 2 of 55% or more, and air permeability of the fabric under a pressure difference of 100 kPa after adhesion is 0.01 to 1.00 L/cm2/min.Type: ApplicationFiled: December 29, 2010Publication date: April 28, 2011Applicant: Toyo Boseki Kabushiki KaishaInventors: Kenichiro Kano, Takashi Tsuruta, Hideo Isoda, Hiroaki Hagiwara, Gaku Maruyama, Takahiro Hattori
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Publication number: 20110014833Abstract: An object of the present invention is to provide a copolymerized polyether polyamide resin for coating on or for impregnation to a woven or knitted fabric, which resin further enhances slippage resistance and tear strength affecting the developing property of an airbag which is one of the automobile safety parts, as compared with those in the prior art. According to the present invention, a copolymerized polyether polyamide resin for coating on or for impregnation to a woven or knitted fabric is provided, characterized in that, elongation and elastic modulus of the copolymerized polyether polyamide resin are not less than 1000% and not more than 15 MPa, respectively.Type: ApplicationFiled: October 16, 2008Publication date: January 20, 2011Applicant: Toyo Boseki Kabushiki KaishaInventors: Hiroaki Hagiwara, Kenichiro Kano, Gaku Maruyama, Takahiro Hattori, Takashi Tsuruta
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Publication number: 20110003100Abstract: A polyester composition comprising 99.9 to 80 wt % of a thermoplastic polyester containing an antimony compound and 0.1 to 20 wt % of a partially aromatic polyamide, wherein a 4 mm-thick molded plate formed by molding the thermoplastic polyester at 290° C. has a haze value of 10% or lower, and wherein the phosphorus atom content in the partially aromatic polyamide (P1), the partially aromatic polyamide content in the polyester composition (A), and the antimony atom content in the thermoplastic polyester (S) satisfy a specific formula, wherein a 4 mm-thick molded plate produced by molding the polyester composition at 290° C. has a haze value of 20% or lower. The polyester composition can be molded into a hollow molded article (e.g., a bottle) at a high productivity rate, which is not deteriorated in transparency or color, and which is excellent in flavor-conserving property, thermal stability and gas-barrier property.Type: ApplicationFiled: May 30, 2007Publication date: January 6, 2011Applicant: TOYO BOSEKI KABUSHIKI KAISHAInventors: Keiichiro Togawa, Seiji Nakayama, Gaku Maruyama, Yoshiko Akitomo, Yoshinao Matsui, Yoshitaka Eto
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Publication number: 20100282358Abstract: An object of the present invention is to provide a fabric for an airbag which is of low cost, is excellent in accommodability, and has air permeability satisfying the human body initial constraining performance. The present invention provides a fabric for an airbag comprising a synthetic fiber woven fabric in which at least one side thereof is coated with a synthetic resin, characterized in that a range of 0.1 to 10 g/m2 of a synthetic resin is adhered to the synthetic fiber woven fabric having a cover factor represented by the equation 1 of less than 2000 and FR represented by the equation 2 of 55% or more, and air permeability of the fabric under a pressure difference of 100 kPa after adhesion is 0.01 to 1.00 L/cm2/min.Type: ApplicationFiled: October 16, 2008Publication date: November 11, 2010Applicant: Toyo Baseki Kabushiki KaishaInventors: Kenichiro Kano, Takashi Tsuruta, Hideo Isoda, Hiroaki Hagiwara, Gaku Maruyama, Takahiro Hattori
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Publication number: 20100260976Abstract: An object of the present invention is to provide a woven fabric for an airbag which is of low cost, is excellent in accommodability, and has air permeability satisfying the human body initial constraining performance. The present invention provides a woven fabric for an airbag comprising a synthetic fiber woven fabric having a cover factor represented by the equation 1 of 2000 to 2500 in which at least one side thereof is coated with a synthetic resin, wherein air permeability of the woven fabric under a pressure difference of 100 kPa is 0.01 to 1.00 L/cm2/min, and a resin film is present at an upper part of a single yarn at a thickness of 2 ?m or less on a central cross section of a weaving yarn part, while a resin film is present at an upper part of a single yarn at a thickness of 2 to 30 ?m on a cross section at a border between weaving yarn parts.Type: ApplicationFiled: October 16, 2008Publication date: October 14, 2010Applicant: Toyo Boseki Kabushiki KaishaInventors: Kenichiro Kano, Takashi Tsunuta, Mamoru Kitamura, Hideo Isoda, Hiroaki Hagiwara, Gaku Maruyama, Takahiro Hattori
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Patent number: 7687562Abstract: The present invention relates to such a polyamide resin composition that is suitably used as a material of a gasoline tank and a material of a molded article, such as a hollow molded container including a beverage bottle, a film and a sheet. A polyamide resin that is good in heat stability upon molding and suffers less increase in filter back pressure is provided by regulating a polyamide resin composition to have a phosphorus content of from 30 to 200 ppm (excluding 200 ppm), and a sodium content/phosphorus content ratio (molar ratio) of from 3 to 7 (excluding 3 and 7) or regulating it to have a phosphorus content less than 30 ppm and an alkali metal content less than 45 ppm.Type: GrantFiled: December 21, 2004Date of Patent: March 30, 2010Assignee: Toyo Boseki Kabushiki KaishaInventors: Gaku Maruyama, Kenta Susuki, Makoto Ito, Kazuo Katayose
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Publication number: 20100041858Abstract: The present invention is a process for producing a polyester-polycarbonate type thermoplastic polyester elastomer in which a hard segment consisting of a polyester constructed of aromatic dicarboxylic acid, and an aliphatic or alicyclic diol, and a soft segment consisting mainly of aliphatic polycarbonate are connected, comprising at least a step of increasing the molecular weight of an aliphatic polycarbonate diol by a reaction of an aliphatic polycarbonate diol and a chain extender, and a step of reacting aliphatic polycarbonate and a polyester constructed of aromatic dicarboxylic acid and an aliphatic or alicyclic diol in the molten state.Type: ApplicationFiled: January 23, 2009Publication date: February 18, 2010Applicant: TOYO BOSEKI KABUSHIKI KAISHAInventors: Gaku Maruyama, Kenta Susuki, Katsuaki Kuze, Shigeo Ukyo, Shoji Koketsu
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Publication number: 20090203871Abstract: The present invention provides a thermoplastic polyester elastomer excellent in heat resistance, heat-aging resistance, water resistance, light resistance, low-temperature property and the like, and further excellent in block order-retaining ability, the thermoplastic polyester elastomer comprising a hard segment which comprises polyester constituted with aromatic dicarboxylic acid and aliphatic or alicyclic diol and a soft segment which comprises mainly aliphatic polycarbonate, wherein the hard segment and the soft segment being connected, and wherein when melting points of the thermoplastic polyester elastomer are obtained by measuring on a differential scanning calorimeter in three cycles in which a temperature is raised from room temperature to 300° C. at a heating rate of 20° C./min., maintained at 300° C. for 3 minutes and lowered to room temperature at a cooling rate of 100° C./min.Type: ApplicationFiled: December 15, 2006Publication date: August 13, 2009Applicant: TOYO BOSEKI KABUSHIKI KAISHAInventors: Gaku Maruyama, Shoji Koketsu, Kenta Susuki, Katsuaki Kuze, Shigeo Ukyo
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Publication number: 20090082529Abstract: Disclosed is a polyester produced from an aluminum compound and a phosphorus compound in the presence of a polycondensation catalyst. The polyester contains a polyester-insoluble, aluminum-containing insoluble particle in an amount of 1000 ppm or less as quantified by the method disclosed in the description, and contains an acid terminal group at a ratio of 10 to 50 eq/ton. The polyester can provide a highly transparent molded article produced through drawing (e.g., a film or hollow molded article) and is useful in the fields of highly transparent optical films, ultra-highly transparent molded articles or the like.Type: ApplicationFiled: September 12, 2006Publication date: March 26, 2009Inventors: Katsuhiko Kageyama, Haruo Matsumoto, Katsuaki Kuze, Gaku Maruyama
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Patent number: 7479315Abstract: A material for fuel-system parts which is excellent in impact strength, rigidity, elongation, unsusceptibility to swelling with liquid fuels including gasoline, and gasoline-barrier properties and has satisfactory moldability. The material for fuel-system parts comprises a resin composition comprising 100 parts by weight of a given polyamide resin (A) and 11 to 100 parts by weight of a resin (B) having a lower glass transition temperature than the polyamide resin (A) and having a functional group reactive with the polyamide resin (A), and has a structure in which the polyamide resin (A) serves as a matrix ingredient and the resin (B) serves as a domain ingredient.Type: GrantFiled: December 8, 2003Date of Patent: January 20, 2009Assignees: Toyo Boseki Kabushiki Kaisha, Toyoda Gosei Co., LtdInventors: Tsutomu Tamura, Tomohide Nakagawa, Shoji Kouketsu, Gaku Maruyama, Daisuke Tsutsumi, Junji Koizumi, Katsushi Ito, Haruyasu Mizutani
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Patent number: 7381788Abstract: Provided is a continuous production method of a polyamide with stabilized polymerization degree and good quality, particularly an aromatic-containing polyamide.Type: GrantFiled: August 27, 2003Date of Patent: June 3, 2008Assignee: Toyo Boseki Kabushiki KaishaInventors: Yasuhito Tsujii, Gaku Maruyama, Kaoru Ogawa, Yoshinori Takada, Kazuhisa Koishi, Kenta Susuki
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Publication number: 20080039568Abstract: The present invention relates to such a polyamide resin composition that is suitably used as a material of a gasoline tank and a material of a molded article, such as a hollow molded container including a beverage bottle, a film and a sheet. A polyamide resin that is good in heat stability upon molding and suffers less increase in filter back pressure is provided by regulating a polyamide resin composition to have a phosphorus content of from 30 to 200 ppm (excluding 200 ppm), and a sodium content/phosphorus content ratio (molar ratio) of from 3 to 7 (excluding 3 and 7) or regulating it to have a phosphorus content less than 30 ppm and an alkali metal content less than 45 ppm.Type: ApplicationFiled: December 21, 2004Publication date: February 14, 2008Applicant: TOYO BOSEKI KABUSHIKI KAISHAInventors: Gaku Maruyama, Kenta Suzuki, Makoto Ito, Kazuo Katayose