Abstract: Large slabs are processed into memory free strip or plate. The large slabs are rolled into strip or plate on a rolling mill with a finishing temperature of above 1340.degree. F. The strip or plate is cooled inline to a temperature in the range of 900.degree.-650.degree. F. with the strip or plate laid out on a flat cooling conveyor. The speed of the strip or plate is slowed to speeds typical of cut-to-length lines. The strip or plate is side trimmed and cut to length and the strip or plate is subsequently stacked.

Abstract: The present invention provides a hot reversing rolling mill for isothermally reducing a metal strip product. The mill includes a hot reversing mill stand with a pair of coilers positioned on opposite sides of the mill stand. At least one heater is positioned between one of the coilers and the mill stand with at least one strip cooling unit positioned between one of the coilers and the mill stand. A sensor is provided for sensing a strip parameter indicative of strip temperature as well as a controller for controlling each of the heating and cooling units in response to the sensed parameter. The rolling mill of the present invention can be utilized for isothermally rolling multiple passes of a metal strip product on the hot reversing mill.

Abstract: A method of hot rolling steel slabs of thin to standard thickness into hot mill band is carried out on a hot reversing mill having a coiler furnace upstream and downstream of the reversing mill. A twin stand hot reversing mill is used and the slab is introduced into the first stand of the mill without any breakdown pass. Flat passes of the slab back and forth through the first stand and the second stand occur to form an intermediate product having a thickness capable of being coiled. Thereafter, the intermediate product is coiled on one of the upstream or downstream drums. The product is then passed back and forth between the first and second stand in tandem. An edging stand is positioned between the reversing stands to edge the product during the flat passes. The final product is removed from the hot mill band in one of sheet, plate or coil form.

Abstract: A method of processing large slabs into memory free strip or plate comprises the steps of: rolling the large slabs into strip or plate on a rolling mill with a finishing temperature above 1340.degree. F.; in-line cooling the strip or plate to a temperature in the range 900.degree. F. to 650.degree. F. with the strip or plate laid out on a flat cooling conveyor; slowing the speed of the strip or plate to speeds typical of cut-to-length lines; side trimming and/or cutting the strip or plate to lengths at temperatures above 500.degree. F.; cooling the strip or plate to a temperature below 300.degree. F.; and stacking the strip or plate.

Abstract: The present invention provides a hot reversing rolling mill for isothermally reducing a metal strip product. The mill includes a hot reversing mill stand with a pair of coilers positioned on opposite sides of the mill stand. At least one heater is positioned between one of the coilers and the mill stand with at least one strip cooling unit positioned between one of the coilers and the mill stand. A sensor is provided for sensing a strip parameter indicative of strip temperature as well as a controller for controlling each of the heating and cooling units in response to the sensed parameter. The rolling mill of the present invention can be utilized for isothermally rolling multiple passes of a metal strip product on the hot reversing mill.

Abstract: The invention provides a method for rolling hot mill band on a hot reversing mill so as to achieve acceptable finishing temperatures for such a light gauge product. The invention also minimizes the threading of a light gauge product through the mill and decreases the likelihood of cobbles along the runout table.

Abstract: A method and apparatus of making coiled plate, sheet in coiled form or discrete plate. The apparatus is an intermediate thickness slab caster with a slab storage container and inline hot strip and plate line. The apparatus includes a continuous strip caster forming a strand of between 3.5 and 6 inches thick; a cutoff for cutting the strand into a slab of desired length; a slab table; a slab storage container adjacent to the slab conveyor table adapted to selectively receive slabs from the slab conveyor table; a reheat furnace having an entry inline with both the slab conveyor table and the slab collection and storage area for receiving slabs from either; a feed and run back table at the exit of the reheat furnace; a hot reversing mill for reducing the slab to a coiling thickness; a pair of coiler furnaces located on opposite sides of the hot reversing mill; and a finishing line downstream of the pair of coiler furnaces.

Abstract: A method and apparatus of making coiled plate, sheet in coiled form or discrete plate is shown. The apparatus is an intermediate thickness slab caster and inline hot strip and plate line. The apparatus includes a continuous strip caster forming an intermediate thickness strand; a torch or shear cutoff for cutting the strand into a slab of desired length; a feed and run back table including a slab takeoff operable transverse of the table; a slab collection and storage area adapted to receive slabs from the slab takeoff; a reheat furnace receiving slabs from both the slab takeoff and the slab collection and storage area, with the exit of the reheat furnace at the feed and run back table; a single or twin stand hot reversing mill for reducing the slab to a thickness of 1 inch or less in no more than three flat passes; a pair of coiler furnaces located on opposite sides of the hot reversing mill; and a final processing line downstream of the pair of coiler furnaces.

Abstract: A method and apparatus of making coiled plate, sheet in coiled form or discrete plate. The apparatus is a slab caster and inline surface conditioner, hot strip and plate line. The apparatus includes a continuous strip caster forming a strand; a cutoff for cutting the strand into a slab of desired length; a slab conveyor table; a slab conditioning device inline with the slab conveyor table adapted to selectively receive slabs therefrom; a reheat furnace having an entry inline with the slab conveyor table; a feed and run back table at the exit of the reheat furnace; a single or twin stand hot reversing mill for reducing the slab to a coiling thickness; and a pair of coiler furnaces located on opposite sides of the hot reversing mill.

Abstract: A method and apparatus of making coiled plate, sheet in coiled form or discrete plate. The apparatus includes a continuous strip caster forming a strand of intermediate thickness; a shear for cutting the strand into a slab of desired length; a slab table including a slab takeoff operable transverse of the conveyor table; a slab collection and storage area adjacent to the slab conveyor table adapted to receive slabs from the slab takeoff; one or two reheat furnaces having an entry inline with both the slab conveyor table and the slab collection and storage area for receiving slabs from either; a feed and run back table at the exit of one reheat furnace; a single or twin stand hot reversing mill for reducing the slab to a coiling thickness in a number of flat passes; and a pair of coiler furnaces located on opposite sides of the hot reversing mill.

Abstract: A method and apparatus of making coiled plate, sheet in coiled form or discrete plate. The apparatus is an intermediate thickness slab caster and inline hot strip and plate line. The apparatus includes a continuous strip caster selectively forming a single or a pair of parallel strands of between 3.5 inches (8.9 cm) and 5.5 inches (14 cm) thick, preferably 5 inches (12.

Abstract: A method and apparatus of making coiled plate, sheet in coiled form or discrete plate. The apparatus is an intermediate thickness slab caster and inline hot strip and plate line. The apparatus includes a continuous strip caster forming a strand of between about 3.5 and 5.5 inches thick; a shear for cutting the strand into a slab of desired length; a slab table including a slab takeoff operable transverse of the conveyor table; a slab collection and storage area adjacent to the slab conveyor table adapted to receive slab from the slab takeoff; a reheat furnace having an entry inline with both the slab conveyor table and the slab collection and storage area for receiving slabs from either; a feed and run back table at the exit of the reheat furnace; a hot reversing mill for reducing the slab to a thickness sufficient for coiling in a minimum number of flat passes; a pair of coiler furnaces located on opposite sides of the hot reversing mill; and a finishing line downstream of the pair of coiler furnaces.

Abstract: A method and apparatus of making coiled plate, sheet in coiled form or discrete plate. The apparatus is an intermediate thickness slab caster and inline hot strip and plate line. The apparatus includes a continuous strip caster forming a strand of between 3.5 and 5.5 inches thick; a shear for cutting the strand into a slab of desired length; a slab table including a slab takeoff operable transverse of the conveyor table; a slab collection and storage area adjacent to the slab conveyor table adapted to receive slab from the slab takeoff; a reheat furnace having an entry inline with both the slab conveyor table and the slab collection and storage area for receiving slabs from either; a feed and run back table at the exit of the reheat furnace; a hot reversing mill for reducing the slab to a thickness of 1 inch or less in no more than three flat passes; a pair of coiler furnaces located on opposite sides of the hot reversing mill; and a finishing line downstream of the pair of coiler furnaces.

Abstract: The method of controlling strip flatness on a hot strip mill which includes a hot reversing mill as a final reducing stand comprises reducing the thickness of the workpiece by passing it back and forth along a pass line through the hot reversing mill while reducing the roll gap on the mill after each successive pass. The strain developed during rolling is equalized by passing the workpiece through a shape processor having a plurality of upper and lower rolls capable of intermeshing along the pass line and located immediately downstream of the hot reversing mill. The equalizing of the strain through the shape processor occurs during selected intermittent passes and/or through the last pass through the reversing mill.

Abstract: A method of improving the productivity and yield of a reversing plate mill comprises installing coiler furnaces on the upstream and downstream sides of the mill. Thereafter, a supply of extra large slabs as well as a supply of pattern slabs for the mill are provided. The plate requirements for the next horizon period are analyzed and for each size plate, a decision is made (i) to process extra large size slabs, or (ii) to process pattern slabs, or (iii) a combination of both extra large and pattern slabs to supply the plate requirements. The slabs are then processed in accordance with the particular decision.

Abstract: A method and apparatus for rolling strip in line with a continuous caster is disclosed. A slab capable of being coiled say 1.5 inches or less, is passed through an in-line furnace to homogenize temperature and is thereafter coiled in one of two vertically aligned coilers in either side of the pass line. The slab is then payed off into a rolling mill while a subsequent slab is coiled in the other of the two coiler furnaces.

Abstract: A hot strip mill having a final reducing stand and runout cooling means downstream of the reducing stand includes an incubator capable of coiling and decoiling the hot strip. The incubator is located intermediate the runout cooling means. In a preferred form the final reducing stand is a hot reversing mill. A second incubator and/or a temper mill and/or a slitter may be positioned downstream of the first incubator. The method of rolling includes isothermally treating the strip within a predetermined time and temperature range in the incubator prior to subsequent processing. The subsequent processing may include any one or more of the following: further deformation by cold rolling, temper rolling or cooling at a desired heat loss rate.

Abstract: A hot strip mill having a final reducing stand and runout cooling means downstream of the reducing stand includes an incubator capable of coiling and decoiling the hot strip. The incubator is located intermediate the runout cooling means. In a preferred form the final reducing stand is a hot reversing mill. A second incubator and/or a temper mill and/or a slitter may be positioned downstream of the first incubator. The method of rolling includes isothermally treating the strip within a predetermined time and temperature range in the incubator prior to subsequent processing. The subsequent processing may include any one or more of the following: further deformation by cold rolling, temper rolling or cooling at a desired heat loss rate.

Abstract: A hot strip mill having a final reducing stand and runout cooling means downstream of the reducing stand includes an incubator capable of coiling and decoiling the hot strip. The incubator is located intermediate the runout cooling means. In a preferred form the final reducing stand is a hot reversing mill. A second incubator and/or a temper mill and/or a slitter may be positioned downstream of the first incubator. The method of rolling includes isothermally treating the strip within a predetermined time and temperature range in the incubator prior to subsequent processing. The subsequent processing may include any one or more of the following: further deformation by cold rolling, temper rolling or cooling at a desired heat loss rate.

Abstract: A method for hot rolling metal slabs to strip thicknesses comprises close coupling a hot reversing mill having a coiler furnace on at least the upstream side thereof with a finishing train having at least one finishing stand and preferably at least three finishing stands. The finishing train is maintained in the open position as the slab is passed back and forth through the hot reversing mill in flat passes with the slab freely passing through the finishing train. At an intermediate thickness the workpiece is coiled in the coiler furnace. In one embodiment a downstream coiler furnace is employed and the workpiece is reduced by passing it back and forth between the coiler furnaces while it is acted upon by the hot reversing mill. The coil is finally decoiled out of the upstream coiling furnace and passed through the finishing train which has been reset to the appropriate roll gaps during the intermediate rolling stage between coiler furnaces.