Patents by Inventor Gerard THIEL

Gerard THIEL has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10926317
    Abstract: A method of casting an article from a molten metal including: admitting molten metal to a mould formed from a foundry sand comprising a blend of silica sand and a zircon aggregate, the zircon aggregate exhibiting a sharp rise in linear thermal expansion coefficient in a temperature band above 1200° C. and up to 1600° C.; and cooling the mould and molten metal to solidify the molten metal and form a cast article, wherein one or more surfaces of the mould, or of a portion of the mould, in contact with the molten metal are uncoated.
    Type: Grant
    Filed: October 18, 2017
    Date of Patent: February 23, 2021
    Assignees: ILUKA RESOURCES LIMITED, University of Northern Iowa Research Foundation
    Inventors: Jorge Masbate, Gerard Thiel, Sairam Ravi
  • Publication number: 20200047242
    Abstract: A method of casting an article from a molten metal including: admitting molten metal to a mould formed from a foundry sand comprising a blend of silica sand and a zircon aggregate, the zircon aggregate exhibiting a sharp rise in linear thermal expansion coefficient in a temperature band above 1200° C. and up to 1600° C.; and cooling the mould and molten metal to solidify the molten metal and form a cast article, wherein one or more surfaces of the mould, or of a portion of the mould, in contact with the molten metal are uncoated.
    Type: Application
    Filed: October 18, 2017
    Publication date: February 13, 2020
    Applicants: ILUKA RESOURCES LIMITED, University of Northern Iowa Research Foundation
    Inventors: Jorge MASBATE, Gerard THIEL, Sairam RAVI
  • Patent number: 10328484
    Abstract: A foundry sand comprises a blend that includes a silica sand and a zircon aggregate. The zircon aggregate exhibiting a sharp rise in linear thermal expansion coefficient in a temperature band above 1200° C. A method of casting an article in molten metal at a temperature above 1200° C. includes forming a single or multi-part mold for the article from the above-described foundry sand, admitting molten metal to the mold at a temperature such that at least one or more regions of the foundry sand in contact with the admitted metal are heated to a temperature within the temperature band, and cooling the mold and metal to obtain a cast article.
    Type: Grant
    Filed: April 7, 2016
    Date of Patent: June 25, 2019
    Assignees: Iluka Resources Limited, University of Northern Iowa Research Foundation
    Inventors: Gerard Thiel, Sairam Ravi
  • Publication number: 20160303644
    Abstract: A foundry sand comprises a blend that includes a silica sand and a zircon aggregate. The zircon aggregate exhibiting a sharp rise in linear thermal expansion coefficient in a temperature band above 1200° C. A method of casting an article in molten metal at a temperature above 1200° C. includes forming a single or multi-part mould for the article from the above-described foundry sand, admitting molten metal to the mould at a temperature such that at least one or more regions of the foundry sand in contact with the admitted metal are heated to a temperature within the temperature band, and cooling the mould and metal to obtain a cast article.
    Type: Application
    Filed: April 7, 2016
    Publication date: October 20, 2016
    Inventors: Gerard THIEL, Sairam RAVI