Abstract: This invention pertains to processing continuous webs such as paper, film, composites, and the like, in dynamic continuous processing operations. More particularly, it relates to transferring discrete parts to a continuous web, whether paper, film, composite, or the like. Specifically, the invention relates to methods and apparatus for taking discrete parts from a source in a taking zone, optionally taking the discrete parts as components of a continuous web, onto a transport head on a transfer assembly, severing the discrete parts from the continuous web if received as part of a continuous web, rotating the transfer assembly about a first axis and correspondingly rotating the transport head about a second axis radial to the first axis, to thereby present the discrete parts to a receiver in a transfer zone, and transferring the discrete parts to the receiver in the transfer zone.

Abstract: This invention pertains to processing continuous webs such as paper, film, composites, and the like, in dynamic continuous processing operations. More particularly, it relates to transferring discrete parts to a continuous web, whether paper, film, composite, or the like. Specifically, the invention relates to methods and apparatus for taking discrete parts from a source in a taking zone, optionally taking the discrete parts as components of a continuous web, onto a transport head on a transfer assembly, severing the discrete parts from the continuous web if received as part of a continuous web, rotating the transfer assembly about a first axis and correspondingly rotating the transport head about a second axis radial to the first axis, to thereby present the discrete parts to a receiver in a transfer zone, and transferring the discrete parts to the receiver in the transfer zone.

Abstract: This invention pertains to processing continuous webs such as paper, film, composites, and the like, in dynamic continuous processing operations. More particularly, it relates to controlling tension in such continuous webs during the processing operation. Tension is controlled in a dancer control system by connecting a corresponding dancer roll to an actuator apparatus or the like, sensing variables such as position, tension, velocity, and acceleration parameters related to the web and the dancer roll, and providing active force commands, in response to the sensed variables, to cause translational movement, generally including a target acceleration, in the dancer roll to control tension disturbances in the web. In some applications of the invention, the dancer control system is used to attenuate tension disturbances. In other applications of the invention, the dancer control system is used to create tension disturbances.

Abstract: This invention pertains to a three dimensional disposable garment, subassemblies of the garment, and apparatus and methods for making the garment and subassemblies. The garment is designed to hold a primary absorbent sanitary pad. The garment may have elasticized leg and waist openings and be stretchable about the hip and stomach regions of a user. The garment provides backup protection to control egress of fluids that leak or seep around or through the primary sanitary pad. The garment includes a secondary absorbent positioned in the crotch area and extending into the body of the disposable garment, front and back, and preferably over the leg elastics to trap, inside the garment, leakage from the primary absorbent, and to prevent strike through onto e.g. outer clothing and bed linen.

Abstract: A three dimensional disposable panty for holding a sanitary pad. The panty may have elasticized leg and waist openings and be stretchable about the hip and stomach regions of a user. The panty provides backup leakage protection to the sanitary pad. The panty includes an absorbent barrier composite positioned in the crotch area and extending into the body of the disposable panty front and back and over the leg elastics to trap pad leakage inside the pant and prevent liquid strike through onto outer clothing and bed linen.

Abstract: A three dimensional disposable panty for holding a sanitary pad. The panty may have elasticized leg and waist openings and be stretchable about the hip and stomach regions of a user. The panty provides backup leakage protection to the sanitary pad. The panty includes an absorbent barrier composite positioned in the crotch area and extending into the body of the disposable panty front and back and over the leg elastics to trap pad leakage inside the pant and prevent liquid strike through onto outer clothing and bed linen.

Abstract: This invention pertains to a three dimensional disposable garment, subassemblies of the garment, and apparatus and methods for making the garment and subassemblies. The garment is designed to hold a primary absorbent sanitary pad. The garment may have elasticized leg and waist openings and be stretchable about the hip and stomach regions of a user. The garment provides backup protection to control egress of fluids that leak or seep around or through the primary sanitary pad. The garment includes a secondary absorbent positioned in the crotch area and extending into the body of the disposable garment, front and back, and preferably over the leg elastics to trap, inside the garment, leakage from the primary absorbent, and to prevent strike through onto e.g. outer clothing and bed linen.

Abstract: A process for manufacturing a multi-component workpiece including cutting a first web of material moving at a first speed into first components, cutting a second web of material moving at a second speed into second components, transferring one of the first components onto a first surface moving at the first speed, transferring one of the second components onto a second surface moving at the second speed, adjusting the speed of the second surface to match the speed of the first surface, transferring the second component onto the first component, adjusting the speed of the first surface to match that of a third moving web, transferring the mated first and second components into the third moving web, readjusting the speed of the first surface to the first speed, and readjusting the speed of the second surface to the second speed. In a particular embodiment, the process manufactures a multi-component absorbent personal hygiene articles.

Abstract: This invention pertains to a three dimensional disposable garment, subassemblies of the garment, and apparatus and methods for making the garment and subassemblies. The garment is designed to hold a primary absorbent sanitary pad. The garment may have elasticized leg and waist openings and be stretchable about the hip and stomach regions of a user. The garment provides backup protection to control egress of fluids that leak or seep around or through the primary sanitary pad. The garment includes a secondary absorbent positioned in the crotch area and extending into the body of the disposable garment, front and back, and preferably over the leg elastics to trap, inside the garment, leakage from the primary absorbent, and to prevent strike through onto e.g. outer clothing and bed linen.

Abstract: The present invention provides a machine for cutting at least two components of a multi-component workpiece from webs of material which are moving at different speeds relative to one another, and depositing the two cut components on a third web of material moving at yet a different speed.The machine cuts the first component from a moving first web, transfers the cut component to overlie a moving web of second material, and cuts the second component from the second web while the first component overlies and falls, either wholly or partially, within the cut boundaries of the second component. The mated first and second cut components are then transferred by the machine to a web of third material.An optional embossing roller imparts a pattern to the stacked cut first and second components as they pass between the embossing and anvil rollers.

Abstract: The present invention provides a process for manufacturing a multi-component product comprising at least two components cut from moving webs of material, registering the components with respect to one another, and depositing the registered components on a web of moving material. The components have respective leading and trailing edges, a longitudinal center line, and a longitudinal center defined by a point midway on said longitudinal center line between said leading and trailing edges.

Abstract: This invention pertains to a three dimensional disposable garment, subassemblies of the garment, and apparatus and methods for making the garment and subassemblies. The garment is designed to hold a primary absorbent sanitary pad. The garment may have elasticized leg and waist openings and be stretchable about the hip and stomach regions of a user. The garment provides backup protection to control egress of fluids that leak or seep around or through the primary sanitary pad. The garment includes a secondary absorbent positioned in the crotch area and extending into the body of the disposable garment, front and back, and preferably over the leg elastics to trap, inside the garment, leakage from the primary absorbent, and to prevent strike through onto e.g. outer clothing and bed linen.

Abstract: A method and apparatus for receiving discrete parts travelling at a first speed and apply the parts to a substrate web travelling at a second speed includes at least one rotatable transferring mechanism, a driving mechanism and at least one driven mechanism. The rotatable transferring mechanism is connected to an output shaft and moves along an orbital path through a receiving zone where the parts are received and an application zone where the parts are applied to the substrate web. The driving mechanism utilizes at least one rotatable noncircular drive gear connected to an input shaft to transmit rotational energy to the driven mechanism. The driven mechanism utilizes at least one rotatable noncircular driven gear connected to the output shaft or to a jackshaft to accept the rotational energy from the driving mechanism and transmit the energy to the transferring mechanism.

Abstract: This invention pertains to a three dimensional garment and subassemblies of the garment. The garment has an elasticized leg and waist openings and is stretchable about the hip and stomach regions of a user. The garment provides superior fit about the legs especially in the crotch area.

Abstract: An apparatus for handling a continuous web in a continuous processing operation wherein the web incorporates therein one or more stretched elastic-type elements having retractive forces active in the cross-machine direction, and limiting shrinkage of the web in the cross-machine direction to no more than about 5%. Shrinkage in the width dimension is controlled using methods including transporting the web on a sequence of rolls having on their outer working surfaces protuberances which interact with edges of openings in the web, inhibiting lateral movement of elements defining the edges of the openings, and thereby stabilizing the web in the width dimension.

Abstract: This invention pertains to a three dimensional disposable garment, subassemblies of the garment, and apparatus and methods for making the garment and subassemblies. The garment is designed to hold a primary absorbent sanitary pad. The garment may have elasticized leg and waist openings and be stretchable about the hip and stomach regions of a user. The garment provides backup protection to control egress of fluids that leak or seep around or through the primary sanitary pad. The garment includes a secondary absorbent positioned in the crotch area and extending into the body of the disposable garment, front and back, and preferably over the leg elastics to trap, inside the garment, leakage from the primary absorbent, and to prevent strike through onto e.g. outer clothing and bed linen.

Abstract: This invention pertains to apparatus for processing workpieces, including effecting changes in the workpieces by applying ultrasonic energy to the workpieces using novel apparatus and steps for applying the ultrasonic energy to the workpieces. Specifically, an ultrasonic horn and anvil are used to apply ultrasonic energy in a limited amount, to effect change such as cutting in one layer of a workpiece without effecting a corresponding change in the other layers of the workpiece, although some change in the other layers may be tolerated and/or desired. A rotary horn and anvil are taught, with a protuberance on either the horn or the anvil. In use, the horn and anvil preferably rotate cooperatively in close proximity to each other at a nip, and apply pressure and corresponding ultrasonic energy to the workpiece only when the protuberance rotates into the nip, even though ultrasonic energy may be applied uniformly to the ultrasonic horn throughout the rotation of the protuberance.

Abstract: This invention pertains to methods for processing workpieces, including effecting changes in the workpieces by applying ultrasonic energy to the workpieces using novel apparatus and steps for applying the ultrasonic energy to the workpieces. Specifically, an ultrasonic horn and anvil are used to apply ultrasonic energy in a limited amount, to effect change such as cutting in one layer of a workpiece without effecting a corresponding change in the other layers of the workpiece, although some change in the other layers may be tolerated and/or desired. A rotary horn and anvil are taught, with a protuberance on either the horn or the anvil. In use, the horn and anvil preferably rotate cooperatively in close proximity to each other at a nip, and apply pressure and corresponding ultrasonic energy to the workpiece only when the protuberance rotates into the nip, even though ultrasonic energy may be applied uniformly to the ultrasonic horn throughout the rotation of the protuberance.

Abstract: This invention pertains to apparatus and methods for processing workpieces on a moving continuous web using ultrasonic energy. The ultrasonic system includes one or more sets, each set containing first and second ultrasonic application devices, corresponding to an ultrasonic horn and a corresponding anvil. A first element of the set is mounted on a rotating work drum which carries the web of workpieces while the workpieces are being processed with ultrasonic energy. The second element of the set is mounted for rotation with the work drum. As the work drum rotates, the second element rotates with the drum. With each rotation of the work drum, the second element extends over the work drum and the first element, ultrasonic energy is applied to the workpiece, and the second element withdraws from over the work drum and the first element.

Abstract: This invention pertains to methods for use in constructing a garment including a stretched elastic. Specifically, the invention contemplates incorporating stretched elastic into a continuous web, including one or more segments which exert retractive forces in directions counterproductive to the function of either the web, the garment, or both, and nullifying that portion of the stretched elastic which would be counterproductive. The elastics may be cut at appropriate loci. The stretch may be intermittently reduced or eliminated on one or more selected ones of the elastics as the elastics are incorporated into the web. A special coating may be used on the processing rolls to maintain the width dimension of the web at loci disposed after incorporation of elastic stretched across the transverse dimension of the web. Transverse bonds may be formed on the web using a rotary carrying drum, and energy application devices which rotate with the drum, to increase bond forming time.