Patents by Inventor Gregory Thomas Foster
Gregory Thomas Foster has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11732593Abstract: A blade includes an airfoil defined by a pressure side outer wall and a suction side outer wall connecting along leading and trailing edges and form a radially extending chamber for receiving a coolant flow. A rib configuration may include: a leading edge transverse rib connecting the pressure side outer wall and the suction side outer wall and partitioning the radially extending chamber into a leading edge passage within the leading edge of the airfoil and a central passage adjacent to the leading edge passage. One or both camber line ribs connect to a corresponding pressure side outer wall and suction side outer wall at a point aft of the leading edge transverse rib causing the central passage to extend towards one or both of the pressure side outer wall and the suction side outer wall, resulting in a flared center cavity aft of the leading edge.Type: GrantFiled: November 4, 2021Date of Patent: August 22, 2023Assignee: General Electric CompanyInventors: Brendon James Leary, Gregory Thomas Foster, Michelle Jessica Iduate, David Wayne Weber
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Patent number: 11634990Abstract: A hot gas path component assembly includes a first component portion that includes a first set of interlocking features and a second component portion that includes a second set of interlocking features mechanically coupled to the first set of interlocking features. A fill material is disposed at an interface between at least one surface of the first set of interlocking features and at least one surface of the second set of interlocking features. The fill material is disposed during a joining process. The second component portion is joined to the first component portion via both the fill material and the first and second sets of interlocking features.Type: GrantFiled: July 31, 2018Date of Patent: April 25, 2023Assignee: General Electric CompanyInventors: Earl Thomas Dyson, Tyler Henson, Brendon Leary, Zachary Snider, Gregory Thomas Foster, Victor Morgan, James Tallman
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Publication number: 20220056805Abstract: A blade includes an airfoil defined by a pressure side outer wall and a suction side outer wall connecting along leading and trailing edges and form a radially extending chamber for receiving a coolant flow. A rib configuration may include: a leading edge transverse rib connecting the pressure side outer wall and the suction side outer wall and partitioning the radially extending chamber into a leading edge passage within the leading edge of the airfoil and a central passage adjacent to the leading edge passage. One or both camber line ribs connect to a corresponding pressure side outer wall and suction side outer wall at a point aft of the leading edge transverse rib causing the central passage to extend towards one or both of the pressure side outer wall and the suction side outer wall, resulting in a flared center cavity aft of the leading edge.Type: ApplicationFiled: November 4, 2021Publication date: February 24, 2022Inventors: Brendon James Leary, Gregory Thomas Foster, Michelle Jessica Iduate, David Wayne Weber
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Patent number: 11199098Abstract: A blade includes an airfoil defined by a pressure side outer wall and a suction side outer wall connecting along leading and trailing edges and form a radially extending chamber for receiving a coolant flow. A rib configuration may include: a leading edge transverse rib connecting the pressure side outer wall and the suction side outer wall and partitioning the radially extending chamber into a leading edge passage within the leading edge of the airfoil and a central passage adjacent to the leading edge passage. One or both camber line ribs connect to a corresponding pressure side outer wall and suction side outer wall at a point aft of the leading edge transverse rib causing the central passage to extend towards one or both of the pressure side outer wall and the suction side outer wall, resulting in a flared center cavity aft of the leading edge.Type: GrantFiled: October 31, 2019Date of Patent: December 14, 2021Assignee: General Electric CompanyInventors: Brendon James Leary, Gregory Thomas Foster, Michelle Jessica Iduate, David Wayne Weber
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Publication number: 20210324742Abstract: A hot gas path component assembly includes a first component portion that includes a first set of interlocking features and a second component portion that includes a second set of interlocking features mechanically coupled to the first set of interlocking features. A fill material is disposed at an interface between at least one surface of the first set of interlocking features and at least one surface of the second set of interlocking features. The fill material is disposed during a joining process. The second component portion is joined to the first component portion via both the fill material and the first and second sets of interlocking features.Type: ApplicationFiled: July 31, 2018Publication date: October 21, 2021Inventors: Earl Thomas Dyson, Tyler Henson, Brendon Leary, Zachary Snider, Gregory Thomas Foster, Victor Morgan, James Tallman
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Patent number: 11098596Abstract: A turbine airfoil includes a leading edge, a trailing edge, a pressure side wall extending between the leading edge and the trailing edge, a suction side wall extending between the leading edge and the trailing edge, a cooling air supply cavity disposed within the turbine airfoil, and a near wall cooling cavity disposed within the turbine airfoil and fluidly coupled to the cooling air supply cavity to receive cooling air. In addition, the near wall cooling cavity partially extends along the suction side wall from adjacent the leading edge to a location more proximal the trailing edge. Moreover, the near wall cooling cavity provides near wall cooling to a high heat load region along the suction side wall.Type: GrantFiled: June 15, 2017Date of Patent: August 24, 2021Assignee: GENERAL ELECTRIC COMPANYInventors: Zachary John Snider, Daniel Burnos, Lana Maria Osusky, Brian Gene Brzek, Gregory Thomas Foster
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Patent number: 10781698Abstract: A cooling system according to an embodiment includes: a leading edge cooling circuit including a pressure side serpentine circuit and a suction side serpentine circuit; a first mid-blade cooling circuit including a suction side serpentine circuit; a second mid-blade cooling circuit including a pressure side serpentine circuit; a trailing edge cooling circuit; and at least one air feed for supplying cooling air to the leading edge cooling circuit, the first mid-blade cooling circuit, the second mid-blade cooling circuit, and the trailing edge cooling circuit.Type: GrantFiled: July 26, 2018Date of Patent: September 22, 2020Assignee: General Electric CompanyInventors: Aaron Ezekiel Smith, Gregory Thomas Foster
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Patent number: 10619491Abstract: One aspect of the disclosure provides for a turbine airfoil. The turbine airfoil may include a trailing edge having: a set of cooling channels having a first cooling channel fluidly connected to a second cooling channel; a first section having a first pin bank cooling arrangement, the first section fluidly connected to the first cooling channel; a second section having a second pin bank cooling arrangement, the second section fluidly connected to the second cooling channel and being radially inward of the first section; and a pressure side panel having a third pin bank cooling arrangement, the pressure side panel fluidly connected to the first cooling channel.Type: GrantFiled: January 30, 2018Date of Patent: April 14, 2020Assignee: General Electric CompanyInventors: Aaron Ezekiel Smith, Gregory Thomas Foster, Michelle Jessica Iduate, Brendon James Leary, David Wayne Weber
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Patent number: 10612393Abstract: A turbine airfoil includes a turbine component that includes a leading edge, a trailing edge, a pressure side wall extending between the leading edge and the trailing edge, a suction side wall extending between the leading edge and the trailing edge, a near wall source cavity disposed within the turbine component, and the near wall source cavity receives cooling air, and a second near wall cooling cavity disposed within the turbine component. The turbine airfoil further includes a first circuit completion plate disposed on a first end of the turbine component, and the first circuit completion plate fluidly couples the near wall source cavity to the second near wall cooling cavity.Type: GrantFiled: June 15, 2017Date of Patent: April 7, 2020Assignee: General Electric CompanyInventors: Zachary John Snider, Allison Christine Gose, Daniel Burnos, Gregory Thomas Foster
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Patent number: 10605096Abstract: A blade includes an airfoil defined by a pressure side outer wall and a suction side outer wall connecting along leading and trailing edges and form a radially extending chamber for receiving a coolant flow. A rib configuration may include: a leading edge transverse rib connecting the pressure side outer wall and the suction side outer wall and partitioning the radially extending chamber into a leading edge passage within the leading edge of the airfoil and a central passage adjacent to the leading edge passage. One or both camber line ribs connect to a corresponding pressure side outer wall and suction side outer wall at a point aft of the leading edge transverse rib causing the central passage to extend towards one or both of the pressure side outer wall and the suction side outer wall, resulting in a flared center cavity aft of the leading edge.Type: GrantFiled: May 12, 2016Date of Patent: March 31, 2020Assignee: General Electric CompanyInventors: Brendon James Leary, Gregory Thomas Foster, Michelle Jessica Iduate, David Wayne Weber
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Patent number: 10605090Abstract: A turbine blade includes an airfoil defined by a pressure side outer wall and a suction side outer wall connecting along leading and trailing edges and form a radially extending chamber for receiving a coolant flow. A rib configuration may include: a leading edge transverse rib connecting to the pressure side outer wall and the suction side outer wall and partitioning a leading edge passage from the radially extending chamber. The rib configuration may also include a first center transverse rib connecting to the pressure side outer wall and the suction side outer wall and partitioning an intermediate passage from the radially extending chamber directly aft of the leading edge passage. The intermediate passage is defined by the pressure side outer wall, the suction side outer wall, the leading edge transverse rib and the first center transverse rib, and thus spans airfoil between its outer walls.Type: GrantFiled: May 12, 2016Date of Patent: March 31, 2020Assignee: General Electric CompanyInventors: Brendon James Leary, Gregory Thomas Foster, Michelle Jessica Iduate, David Wayne Weber
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Patent number: 10598028Abstract: An edge coupon for an airfoil is provided. The coupon includes: a coupon body including: a coolant feed; an outward leg extending toward an edge of the coupon and fluidly coupled to the coolant feed; a return leg extending away from the edge of the coupon and radially offset from the outward leg along a radial axis of the coupon; a turn for fluidly coupling the outward leg and the return leg; a collection passage fluidly coupled to the return leg; and a coupling region configured to mate with an airfoil body of the airfoil.Type: GrantFiled: October 26, 2016Date of Patent: March 24, 2020Assignee: General Electric CompanyInventors: Robert Frank Hoskin, David Wayne Weber, Gregory Thomas Foster
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Publication number: 20200063574Abstract: A blade includes an airfoil defined by a pressure side outer wall and a suction side outer wall connecting along leading and trailing edges and form a radially extending chamber for receiving a coolant flow. A rib configuration may include: a leading edge transverse rib connecting the pressure side outer wall and the suction side outer wall and partitioning the radially extending chamber into a leading edge passage within the leading edge of the airfoil and a central passage adjacent to the leading edge passage. One or both camber line ribs connect to a corresponding pressure side outer wall and suction side outer wall at a point aft of the leading edge transverse rib causing the central passage to extend towards one or both of the pressure side outer wall and the suction side outer wall, resulting in a flared center cavity aft of the leading edge.Type: ApplicationFiled: October 31, 2019Publication date: February 27, 2020Inventors: Brendon James Leary, Gregory Thomas Foster, Michelle Jessica Iduate, David Wayne Weber
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Patent number: 10465521Abstract: A turbine airfoil for a rotating blade or stationary nozzle vane includes an airfoil body including a leading edge and a trailing edge. A coolant supply passage extends within the airfoil body and a coolant return passage extends within the airfoil body, with each passage having respective a supply and return connection passage to an exterior surface of the airfoil body. A seat in the exterior surface of the airfoil body receives a cover that includes a trench on an interior surface thereof to fluidly connect the return connection passage and the supply connection passage and form a coolant passage for the airfoil body. Various arrangements of cooling circuits may be created with the cover that allow for reuse of the coolant.Type: GrantFiled: October 26, 2016Date of Patent: November 5, 2019Assignee: General Electric CompanyInventors: Zachary John Snider, Gregory Thomas Foster, Srikanth Chandrudu Kottilingam
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Patent number: 10465527Abstract: A core for an airfoil casting, including: a cantilevered core section; and a boss extending from the cantilevered core section to an outer profile of the core.Type: GrantFiled: November 17, 2016Date of Patent: November 5, 2019Assignee: General Electric CompanyInventors: David Wayne Weber, Gregory Thomas Foster, Robert Peter Hanet
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Patent number: 10352176Abstract: A trailing edge cooling system for a multi-wall blade, including: a cooling circuit, including: an outward leg extending toward a trailing edge of the multi-wall blade and fluidly coupled to a coolant feed; a return leg extending away from the trailing edge of the multi-wall blade and fluidly coupled to a coolant collection passage; and a turn for coupling the outward leg and the return leg; wherein the outward leg is radially offset from the return leg along a radial axis of the multi-wall blade.Type: GrantFiled: October 26, 2016Date of Patent: July 16, 2019Assignee: General Electric CompanyInventors: David Wayne Weber, Gregory Thomas Foster
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Patent number: 10240465Abstract: A trailing edge cooling system for a multi-wall blade, including: a set of outward legs extending toward a trailing edge of the multi-wall blade and fluidly coupled to a coolant feed; a set of return legs extending away from the trailing edge of the multi-wall blade and fluidly coupled to a coolant collection passage; and a connecting system for fluidly coupling the set of outward legs and the set of return legs; wherein the set of outward legs is radially offset from the set of return legs along a radial axis of the multi-wall blade.Type: GrantFiled: October 26, 2016Date of Patent: March 26, 2019Assignee: General Electric CompanyInventors: David Wayne Weber, Robert Peter Hanet, Gregory Thomas Foster, Brendon James Leary
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Patent number: 10233761Abstract: A turbine airfoil for a rotating blade or stationary nozzle vane includes an airfoil body including a leading edge and a trailing edge. A coolant supply passage extends within the airfoil body, and a coolant return passage extends within the airfoil body. A first trench is in an external surface of the airfoil body, the first trench extending to the trailing edge and being in fluid communication with the coolant supply passage. A second trench is in the external surface of the airfoil body, the second trench extending to the trailing edge and being in fluid communication with the coolant return passage and the first trench. A cover seats in the airfoil body and encloses the trenches to form coolant passages with the airfoil body. In embodiments, two coolant passages to and back from the trailing edge may be used to allow for a recycling flow.Type: GrantFiled: October 26, 2016Date of Patent: March 19, 2019Assignee: General Electric CompanyInventors: Zachary John Snider, Gregory Thomas Foster, Joseph Anthony Weber, James Fredric Wiedenhoefer
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Patent number: 10221719Abstract: A shroud segment that includes a body including a leading edge, a trailing edge, a first side edge, a second side, and a pair of opposed lateral sides. A first lateral side is configured to interface with a cavity having a cooling fluid, and a second lateral side is oriented toward a hot gas flow path. The shroud segment includes a first channel disposed within the body having a first end portion and a second end portion and a second channel disposed within the body having a third end portion and a fourth end portion. The first and second channels are configured to receive the cooling fluid from the cavity to cool the body. The first end portion and the fourth end portion each include a hook-shaped portion having a free end.Type: GrantFiled: December 16, 2015Date of Patent: March 5, 2019Assignee: GENERAL ELECTRIC COMPANYInventors: Marc Lionel Benjamin, Benjamin Paul Lacy, Gregory Thomas Foster, San Jason Nguyen
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Patent number: 10208608Abstract: A cooling circuit according to an embodiment includes: a cooling circuit for a multi-wall blade, the cooling circuit including: a pressure side cavity with a surface adjacent a pressure side of the multi-wall blade; a suction side cavity with a surface adjacent a suction side of the multi-wall blade; a central cavity disposed between the pressure side and suction side cavities, the central cavity including no surfaces adjacent the pressure and suction sides of the multi-wall blade; a first leading edge cavity with surfaces adjacent the pressure and suction sides of the multi-wall blade; and at least one impingement opening for fluidly coupling the first leading edge cavity with a second leading edge cavity.Type: GrantFiled: August 18, 2016Date of Patent: February 19, 2019Assignee: General Electric CompanyInventors: David Wayne Weber, Gregory Thomas Foster, Michelle Jessica Iduate, Lana Maria Osusky