Patents by Inventor Gustavo Cerri

Gustavo Cerri has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240034705
    Abstract: The present disclosure provides a method for conversion of a mixture of high-boiling fluorinated components comprising 1,1,3,3-tetrachloro-1-fluoropropane (HCFC-241fa), 1,3,3-trichloro-1,1-difluoropropane (HCFC-242fa), 1,1,3-trichloro-1,3-difluoropropane (HCFC-242fb), 3,3-dichloro-1,1,1-trifluoropropane (HCFC-243fa), 1,3-dichloro-1,1,3-trifluoropropane (HCFC-243fb), 3-chloro-1,1,1,3-tetrafluoropropane (HCFC-244fa), their isomers, and combinations thereof, to 1-chloro-3,3,3-trifluoropropene (HCFO-1233zd). Heavy impurities, such as oligomers and other high boiling impurities, that are present may be purged during the process to prevent yield loss and reduction of catalyst efficacy.
    Type: Application
    Filed: September 7, 2023
    Publication date: February 1, 2024
    Inventors: Haiyou Wang, Gustavo Cerri, Jinhua Yao, Jennifer W. McClaine
  • Publication number: 20240018074
    Abstract: Two methods for reducing CFC impurities and, in particular, CFC-114, in the HFO-1234ze(E) production process from the reaction of CFC-113 and HF. The first method involves subjecting an intermediate or recycle stream to separation and distillation to purge CFC-113 from the process. The second method involves operating the separation at a higher pressure avoids the formation of an azeotrope between CFC-113 and HFC-245fa. The CFC-113/HFC245fa azeotrope is discussed, as well as other optional processes for removal or mitigation of CFC-113 which include further separations that remove CFC-114 from the HFO-1234ze(E) product and/or CFC-113 from the HFC-245fa feed to produce an HFO-1234ze(E) product that is largely free from CFC-114 and other CFC impurities.
    Type: Application
    Filed: July 6, 2023
    Publication date: January 18, 2024
    Inventors: Richard D. Horwath, Haluk Kopkalli, Gustavo Cerri, Joshua Close, Daniel C. Merkel, Jennifer W. McClaine, Alex C. Fattore, Hang T. Pham, Carlos Navar, Justin Howard
  • Patent number: 11795125
    Abstract: The present disclosure provides a method for conversion of a mixture of high-boiling fluorinated components comprising 1,1,3,3-tetrachloro-1-fluoropropane (HCFC-241fa), 1,3,3-trichloro-1, 1-difluoropropane (HCFC-242fa), 1,1,3-trichloro-1,3-difluoropropane (HCFC-242fb), 3,3-dichloro-1,1,1-trifluoropropane (HCFC-243fa), 1,3-dichloro-1,1,3-trifluoropropane (HCFC-243fb), 3-chloro-1,1,1,3-tetrafluoropropane (HCFC-244fa), their isomers, and combinations thereof, to 1-chloro-3,3,3-trifluoropropene (HCFO-1233zd). Heavy impurities, such as oligomers and other high boiling impurities, that are present may be purged during the process to prevent yield loss and reduction of catalyst efficacy.
    Type: Grant
    Filed: December 16, 2022
    Date of Patent: October 24, 2023
    Assignee: Honeywell International Inc.
    Inventors: Haiyou Wang, Gustavo Cerri, Jinhua Yao, Jennifer W. McClaine
  • Publication number: 20230234901
    Abstract: High boiling fluorinated by-products obtained from a manufacturing process of 1-chloro-3,3,3-trifluoropropene (HFO-1233zd) not only include components that can be used as a starting material or feedstock in the production of 1,1,1,3,3-pentafluoropropane (HFC-245fa), but also contain impurities that can be detrimental in the HFC-245fa process. A method of providing an improved composition from the high boiling by-products obtained from an HFO-1233zd manufacturing process reduces these impurities. The improved composition can be used as a starting material or feedstock for the production of HFC-245fa.
    Type: Application
    Filed: December 16, 2022
    Publication date: July 27, 2023
    Inventors: Gustavo Cerri, Jinhua Yao
  • Publication number: 20230234903
    Abstract: The present disclosure provides a method for conversion of a mixture of high-boiling fluorinated components comprising 1,1,3,3-tetrachloro-1-fluoropropane (HCFC-241fa), 1,3,3-trichloro-1,1-difluoropropane (HCFC-242fa), 1,1,3-trichloro-1,3-difluoropropane (HCFC-242fb), 3,3-dichloro-1,1,1-trifluoropropane (HCFC-243fa), 1,3-dichloro-1,1,3-trifluoropropane (HCFC-243fb), 3-chloro-1,1,1,3-tetrafluoropropane (HCFC-244fa), their isomers, and combinations thereof, to 1-chloro-3,3,3-trifluoropropene (HCFO-1233zd). Heavy impurities, such as oligomers and other high boiling impurities, that are present may be purged during the process to prevent yield loss and reduction of catalyst efficacy.
    Type: Application
    Filed: December 16, 2022
    Publication date: July 27, 2023
    Inventors: Haiyou Wang, Gustavo Cerri, Jinhua Yao, Jennifer W. McClaine
  • Publication number: 20230174442
    Abstract: The present disclosure provides high purity E-1,3,3,3-tetrafluoropropene (HFO-1234ze). More specifically, the present disclosure provides E-1,3,3,3-tetrafluoropropene (HFO-234ze) in at least 99.99% purity, containing less than 3 ppm 1,1,3,3,3-pentafluoropropene (HFO-1225zc). The present disclosure further provides a method of making high purity E-1,3,3,3-tetrafluoropropene (HFO-1234ze).
    Type: Application
    Filed: November 29, 2022
    Publication date: June 8, 2023
    Inventors: Haiyou Wang, Gustavo Cerri, Mitchel Cohn, Selma Bektesevic
  • Publication number: 20190352242
    Abstract: The present disclosure provides separation processes for removing heavy organics that are formed in various production processes of HCFO-1233zd(E). Such separation processes allow for the recovery and/or separation of the heavy organics from reactants that are used to form HCFO-1233zd(E), including HF. Such separation or recovery processes may utilize various separation techniques (e.g., decanting, liquid-liquid separation, distillation, and flash distillation) and may also utilize the unique properties of azeotropic or azeotrope-like compositions. Recovery of the heavy organic that is substantially free from HF may allow for their use in subsequent manufacture processes or disposal.
    Type: Application
    Filed: August 1, 2019
    Publication date: November 21, 2019
    Inventors: Yuon Chiu, Stephen A. Cottrell, Gustavo Cerri, Jennifer W. McClaine, Tao Wang, Rajiv Ratna Singh, Rajiv Banavali
  • Patent number: 10351494
    Abstract: The present disclosure provides various manufacturing processes for the production of 2,3,3,3-tetrafluoropropene (HFO-1234yf or 1234yf). Such methods may allow for the improved yields, more economical processes, and waste reduction in the production of 1234yf and subsequent processes.
    Type: Grant
    Filed: January 8, 2018
    Date of Patent: July 16, 2019
    Assignee: Honeywell International Inc.
    Inventors: Haiyou Wang, Terris Yang, Daniel C. Merkel, Haluk Kopkalli, Gustavo Cerri, Yuon Chiu, Richard D. Horwath
  • Publication number: 20190210944
    Abstract: The present disclosure provides various manufacturing processes for the production of 2,3,3,3-tetrafluoropropene (HFO-1234yf or 1234yf). Such methods may allow for the improved yields, more economical processes, and waste reduction in the production of 1234yf and subsequent processes.
    Type: Application
    Filed: January 8, 2018
    Publication date: July 11, 2019
    Inventors: Haiyou Wang, Terris Yang, Daniel C. Merkel, Haluk Kopkalli, Gustavo Cerri, Yuon Chiu, Richard D. Horwath
  • Publication number: 20190144364
    Abstract: A method for producing 1,1,1,2-tetrafluoropropene and/or 1,1,1,2,3-pentafluoropropene using a single set of four unit operations, the unit operations being (1) hydrogenation of a starting material comprising hexafluoropropene and optionally recycled 1,1,1,2,3-pentafluoropropene; (2) separation of the desired intermediate hydrofluoroalkane, such as 1,1,1,2,3,3-hexafluoropropane and/or 1,1,1,2,3-pentafluoropropane; (3) dehydrofluorination of the intermediate hydrofluoroalkane to produce the desired 1,1,1,2-tetrafluoropropene and/or 1,1,1,2,3-pentafluoropropene, followed by another separation to isolate the desired product and, optionally, recycle of the 1,1,1,2,3-pentafluoropropene.
    Type: Application
    Filed: June 11, 2018
    Publication date: May 16, 2019
    Inventors: Yuon Chiu, Stephen A. Cottrell, Hsueh Sung Tung, Haluk Kopkalli, Gustavo Cerri
  • Publication number: 20180194703
    Abstract: The present disclosure provides separation processes for removing heavy organics that are formed in various production processes of HCFO-1233zd(E). Such separation processes allow for the recovery and/or separation of the heavy organics from reactants that are used to form HCFO-1233zd(E), including HF. Such separation or recovery processes may utilize various separation techniques (e.g., decanting, liquid-liquid separation, distillation, and flash distillation) and may also utilize the unique properties of azeotropic or azeotrope-like compositions. Recovery of the heavy organic that is substantially free from HF may allow for their use in subsequent manufacture processes or disposal.
    Type: Application
    Filed: December 21, 2017
    Publication date: July 12, 2018
    Inventors: Yuon Chiu, Stephen A. Cottrell, Gustavo Cerri, Jennifer W. McClaine, Tao Wang, Rajiv Ratna Singh, Rajiv Banavali
  • Patent number: 9994503
    Abstract: A method for producing 1,1,1,2-tetrafluoropropene and/or 1,1,1,2,3-pentafluoropropene using a single set of four unit operations, the unit operations being (1) hydrogenation of a starting material comprising hexafluoropropene and optionally recycled 1,1,1,2,3-pentafluoropropene; (2) separation of the desired intermediate hydrofluoroalkane, such as 1,1,1,2,3,3-hexafluoropropane and/or 1,1,1,2,3-pentafluoropropane; (3) dehydrofluorination of the intermediate hydrofluoroalkane to produce the desired 1,1,1,2-tetrafluoropropene and/or 1,1,1,2,3-pentafluoropropene, followed by another separation to isolate the desired product and, optionally, recycle of the 1,1,1,2,3-pentafluoropropene.
    Type: Grant
    Filed: April 4, 2016
    Date of Patent: June 12, 2018
    Assignee: HONEYWELL INTERNATIONAL INC.
    Inventors: Yuon Chiu, Stephen A. Cottrell, Hsueh Sung Tung, Haluk Kopkalli, Gustavo Cerri
  • Patent number: 9926244
    Abstract: The present disclosure provides separation processes that use azeotropic or azeotropic-like compositions of 1-chloro-3,3,3-trifluoropropene (HCFO-1233zd) that allow for improved recovery rates of 1-chloro-3,3,3-trifluoropropene during or after manufacturing processes. Such recovery or separation processes can utilize the unique properties of azeotropic or azeotropic-like composition with various combinations of separation techniques (e.g., distillation and decanting) that yield highly pure compositions of 1-chloro-3,3,3-trifluoropropene and simultaneously offer high yields of 1-chloro-3,3,3-trifluoropropene. Such highly pure compositions of 1-chloro-3,3,3-trifluoropropene may find useful applications in polymer technology as monomers or comonomers.
    Type: Grant
    Filed: December 2, 2016
    Date of Patent: March 27, 2018
    Assignee: Honeywell International Inc.
    Inventors: Yuon Chiu, Stephen A. Cottrell, Hang T. Pham, Gustavo Cerri
  • Publication number: 20160332935
    Abstract: A process is described wherein otherwise unusable by-products from a process for the manufacture of trans HCFO-1233zd(E) are converted to a valuable product by introducing them into a process for the production of HFC-245fa. The process includes the catalytic hydrofluorination of a reaction mixture comprising the HCFO-1233zd production by-products.
    Type: Application
    Filed: April 1, 2016
    Publication date: November 17, 2016
    Inventors: Stephen A. Cottrell, Gustavo Cerri, Yuon Chiu, Jennifer W. Mcclaine
  • Publication number: 20160304421
    Abstract: A method for producing 1,1,1,2-tetrafluoropropene and/or 1,1,1,2,3-pentafluoropropene using a single set of four unit operations, the unit operations being (1) hydrogenation of a starting material comprising hexafluoropropene and optionally recycled 1,1,1,2,3-pentafluoropropene; (2) separation of the desired intermediate hydrofluoroalkane, such as 1,1,1,2,3,3-hexafluoropropane and/or 1,1,1,2,3-pentafluoropropane; (3) dehydrofluorination of the intermediate hydrofluoroalkane to produce the desired 1,1,1,2-tetrafluoropropene and/or 1,1,1,2,3-pentafluoropropene, followed by another separation to isolate the desired product and, optionally, recycle of the 1,1,1,2,3-pentafluoropropene.
    Type: Application
    Filed: April 4, 2016
    Publication date: October 20, 2016
    Inventors: Yuon Chiu, Stephen A. Cottrell, Hsueh Sung Tung, Haluk Kopkalli, Gustavo Cerri
  • Patent number: 9302963
    Abstract: A method for producing 1,1,1,2-tetrafluoropropene and/or 1,1,1,2,3-pentafluoropropene using a single set of four unit operations, the unit operations being (1) hydrogenation of a starting material comprising hexafluoropropene and optionally recycled 1,1,1,2,3-pentafluoropropene; (2) separation of the desired intermediate hydrofluoroalkane, such as 1,1,1,2,3,3-hexafluoropropane and/or 1,1,1,2,3-pentafluoropropane; (3) dehydrofluorination of the intermediate hydrofluoroalkane to produce the desired 1,1,1,2-tetrafluoropropene and/or 1,1,1,2,3-pentafluoropropene, followed by another separation to isolate the desired product and, optionally, recycle of the 1,1,1,2,3-pentafluoropropene.
    Type: Grant
    Filed: August 9, 2012
    Date of Patent: April 5, 2016
    Assignee: HONEYWELL INTERNATIONAL INC.
    Inventors: Yuon Chiu, Stephen A. Cottrell, Hsueh Sung Tung, Haluk Kopkalli, Gustavo Cerri
  • Patent number: 9296670
    Abstract: A method for forming 2,3,3,3-tetrafluoropropene (HFO-1234yf) comprising providing a dehydrochlorination starting material having relatively low concentrations of 2-chloro-3,3,3-trifluoropropene (HCFO-1233xf), especially and preferable less than about 8.0% when the dehydrochlorination reaction utilizes no substantial amount of catalyst or catalyst comprising austenitic nickel-based materials.
    Type: Grant
    Filed: February 8, 2013
    Date of Patent: March 29, 2016
    Assignee: THE CHEMOURS COMPANY FC, LLC
    Inventors: Haiyou Wang, Hsueh S. Tung, Haluk Kopkalli, Yuon Chiu, Gustavo Cerri, Jeffrey Ball, Philip L. Da Prato, Xuehui Sun, Mario Joseph Nappa
  • Patent number: 9255046
    Abstract: Disclosed is a method for forming HFO-1234ze, and for forming compositions comprising HFO-1234ze, by (a) converting, preferably by dehydrofluorination, pentafluorpropane (HFC-245), preferably 1,1,1,3,3-pentafluorpropane (HFC-245fa), preferably by contact with a caustic solution, to a reaction product comprising cis-HFO-1234ze and trans-HFO-1234ze; and (b) contacting at least a portion, preferably substantially portion, and in certain embodiments substantially all of said reaction product with at least one isomerization catalyst to convert at least a portion, and preferably at least a substantial portion, of cis-HFO-1234ze in said reaction product to trans-HFO-1234ze.
    Type: Grant
    Filed: May 21, 2008
    Date of Patent: February 9, 2016
    Assignee: HONEYWELL INTERNATIONAL INC.
    Inventors: Stephen A. Cottrell, Hsueh Sung Tung, Haiyou Wang, Yuon Chiu, Gustavo Cerri
  • Publication number: 20150005536
    Abstract: A method for forming 2,3,3,3-tetrafluoropropene (HFO-1234yf) comprising providing a dehydrochlorination starting material having relatively low concentrations of 2-chloro-3,3,3-trifluoropropene (HCFO-1233xf), especially and preferable less than about 8.0% when the dehydrochlorination reaction utilizes no substantial amount of catalyst or catalyst comprising austenitic nickel-based materials.
    Type: Application
    Filed: February 8, 2013
    Publication date: January 1, 2015
    Applicant: HONEYWELL INTERNATIONAL, INC.
    Inventors: Haiyou Wang, Hsueh S. Tung, Haluk Kopkalli, Yuon Chiu, Gustavo Cerri, Jeffrey Ball, Philip L. Da Prato, Xuehui Sun, Mario Joseph Nappa
  • Publication number: 20120301373
    Abstract: A method for producing 1,1,1,2-tetrafluoropropene and/or 1,1,1,2,3-pentafluoropropene using a single set of four unit operations, the unit operations being (1) hydrogenation of a starting material comprising hexafluoropropene and optionally recycled 1,1,1,2,3-pentafluoropropene; (2) separation of the desired intermediate hydrofluoroalkane, such as 1,1,1,2,3,3-hexafluoropropane and/or 1,1,1,2,3-pentafluoropropane; (3) dehydrofluorination of the intermediate hydrofluoroalkane to produce the desired 1,1,1,2-tetrafluoropropene and/or 1,1,1,2,3-pentafluoropropene, followed by another separation to isolate the desired product and, optionally, recycle of the 1,1,1,2,3-pentafluoropropene.
    Type: Application
    Filed: August 9, 2012
    Publication date: November 29, 2012
    Applicant: HONEYWELL INTERNATIONAL INC.
    Inventors: YUON CHIU, STEPHEN A. COTTRELL, HSUEH SUNG TUNG, HALUK KOPKALLI, GUSTAVO CERRI