Patents by Inventor Haruhiko ATSUMI

Haruhiko ATSUMI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250118468
    Abstract: This grain-oriented electrical steel sheet is characterized in that the base steel sheet has a chemical composition containing, in mass %, Si:2.5-4.5%, Mn:0.01-1.00%, N:?0.01%, C:?0.01%, sol.A1:0.01%, S:?0.01%, Se:?0.01%, P:0.00-0.05%, Sb:0.00-0.50%, Sn:0.00-0.30%, Cr:0.00-0.50%, Cu:0.00-0.50%, Ni:0.00-0.50%, and Bi:0.0000-0.0100%, with the remainder including Fe and impurities, the magnetic flux density B8 in the rolling direction of the sheet is ?1.93 T, a deformed region extending over the entire width of the sheet is periodically formed at an interval L of 3-30 mm, in a direction intersecting the rolling direction, this region has a width W of 0.2-30.6 mm, a protrusion having a maximum height Dprotrusion of 1-5 m is formed on one surface of this region, and a recessed part having a maximum depth Drecess of 1-4 ?m is formed on the opposite surface.
    Type: Application
    Filed: March 31, 2023
    Publication date: April 10, 2025
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Haruhiko ATSUMI, Ryutaro YAMAGATA, Takashi KATAOKA, Takaaki HIRAYAMA
  • Patent number: 12091722
    Abstract: Grain-oriented electrical steel sheet and its method of manufacture are provided. The method includes a process of heating to 1280° C. or more and hot rolling a slab containing, by mass %, Bi and a predetermined composition of constituents and having a balance of Fe and impurities to obtain hot rolled steel sheet. After hot rolling annealing, the hot rolled steel sheet is cold rolled one time or more with process annealing performed interposed so as to obtain cold rolled steel sheet, followed by a process of rapidly heating then decarburization annealing the steel sheet, a process of coating the surface of the cold rolled steel sheet after decarburization annealing with an annealing separator comprising sulfates or sulfides and having MgO as its main constituent, then performing finish annealing, a process of performing strictly controlled finish annealing, and a process of coating an insulating coating, then performing flattening annealing.
    Type: Grant
    Filed: January 8, 2020
    Date of Patent: September 17, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Nobusato Morishige, Ryutaro Yamagata, Ichiro Tanaka, Takashi Kataoka, Haruhiko Atsumi, Yoshihiro Suwa, Kazumi Mizukami
  • Patent number: 11948711
    Abstract: A grain oriented electrical steel sheet includes a base steel sheet, a glass film, and a tension-insulation coating. When a glow discharge emission spectroscopy is conducted from a surface of the glass film toward a depth direction, an analysis starting time Ts, a time TAlp at which Al shows a maximum emission intensity, an Al emission intensity F(TAlp) at the TAlp, a time TSip at which Si shows a maximum emission intensity, and an Al emission intensity F(TSip) at the TSip satisfy 0.05?F(TSip)/F(TAlp)?0.50 and 2.0?(TAlp?Ts)/(TSip?Ts)?5.0.
    Type: Grant
    Filed: September 16, 2020
    Date of Patent: April 2, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takashi Kataoka, Ichiro Tanaka, Haruhiko Atsumi, Kazutoshi Takeda, Ryutaro Yamagata, Nobusato Morishige
  • Publication number: 20230243013
    Abstract: A new and improved method for producing grain-oriented electrical steel sheet enabling production of grain-oriented electrical steel sheet realizing high magnetic flux density and excellent in magnetic characteristics, that is, as one aspect, a method for producing grain-oriented electrical steel sheet comprising a hot rolling process, cold rolling process, primary recrystallization annealing process, finish annealing process, and flattening annealing process, wherein shot blasting treatment and/or leveling treatment and treatment for contact with a solution are performed, the solution contains Cu etc. in a predetermined amount, the pH is ?1.5 or more and less than 7, a solution temperature is 15° C. or more and 100° C. or less, and the time during which the steel sheet is dipped in the solution is 5 seconds or more and 200 seconds or less.
    Type: Application
    Filed: June 23, 2021
    Publication date: August 3, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Nobusato MORISHIGE, Kazumi MIZUKAMI, Ryutaro YAMAGATA, Takashi KATAOKA, Haruhiko ATSUMI, Daisuke ITABASHI, Junichi TAKAOBUSHI
  • Publication number: 20230243010
    Abstract: Provided is a production method for a grain-oriented electrical steel sheet that is thin and has excellent magnetic characteristics. An embodiment of the present invention provides a production method that is for a grain-oriented electrical steel sheet and that comprises: a hot rolling step; an optional hot-rolled sheet-annealing step; an acid-washing step; a cold rolling step; a primary recrystallization-annealing step; a finishing-annealing step; and a planarization-annealing step. In the acid-washing step, an acid-washing solution containing 0.0001-5.00 g/L of Cu is used. The thickness of a cold-rolled steel sheet is 0.15-0.23 mm. The average temperature increase rate in the temperature range of 30-400° C. in a temperature increase process in the primary recrystallization step is more than 50° C./sec but not more than 1000° C./sec.
    Type: Application
    Filed: June 23, 2021
    Publication date: August 3, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Takashi KATAOKA, Haruhiko ATSUMI, Ryutaro YAMAGATA, Nobusato MORISHIGE, Kazutoshi TAKEDA
  • Patent number: 11661636
    Abstract: A method for manufacturing a grain-oriented electrical steel sheet according to an aspect of the present invention includes a step of obtaining a hot-rolled steel sheet by carrying out hot rolling on a slab containing a predetermined component composition with a remainder including Fe and impurities, a step of obtaining a hot-rolled annealed sheet by carrying out hot-rolled sheet annealing as necessary, a step of carrying out pickling to obtain a pickled sheet, a step of carrying out cold rolling to obtain a cold-rolled steel sheet, a step of carrying out primary recrystallization annealing, a step of applying an annealing separating agent including MgO to a surface and then carrying out final annealing to obtain a final-annealed sheet, and a step of applying an insulating coating and then carrying out flattening annealing.
    Type: Grant
    Filed: March 19, 2019
    Date of Patent: May 30, 2023
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Nobusato Morishige, Takashi Kataoka, Haruhiko Atsumi, Yasuhiro Mayumi, Toshiya Takechi, Naoto Masumitsu, Tomoya Suenaga, Masamitsu Kubota, Hideyuki Hamamura, Kazuhiko Fukutani
  • Patent number: 11603575
    Abstract: A grain-oriented electrical steel sheet includes: a silicon steel sheet including Si and Mn; a glass film arranged on a surface of the silicon steel sheet; and an insulation coating arranged on a surface of the glass film, wherein the glass film includes a Mn-containing oxide.
    Type: Grant
    Filed: March 19, 2019
    Date of Patent: March 14, 2023
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takashi Kataoka, Nobusato Morishige, Haruhiko Atsumi, Kazutoshi Takeda, Shin Furutaku, Hirotoshi Tada, Ryosuke Tomioka
  • Patent number: 11562840
    Abstract: A grain-oriented electrical steel sheet includes: a base steel sheet having a predetermined chemical composition; a glass coating provided on the surface of the base steel sheet; and a tension-applying insulation coating provided on the surface of the glass coating, in which linear thermal strains having, a predetermined angle (?) with respect to a transverse direction which is a direction orthogonal to a rolling direction are periodically formed on the surface of the tension-applying insulation coating at predetermined intervals along the rolling direction, a full width at half maximum F1 on the linear thermal strain and a full width at half maximum F2 at an intermediate position between the two linear thermal strains adjacent to each other satisfy 0.00<(F1?F2)/F2?0.
    Type: Grant
    Filed: March 22, 2019
    Date of Patent: January 24, 2023
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takashi Kataoka, Ichiro Tanaka, Haruhiko Atsumi, Kazutoshi Takeda, Hirotoshi Tada
  • Publication number: 20220344084
    Abstract: A grain oriented electrical steel sheet includes a base steel sheet, a glass film, and a tension-insulation coating. When a glow discharge emission spectroscopy is conducted from a surface of the glass film toward a depth direction, an analysis starting time Ts, a time TAlp at which Al shows a maximum emission intensity, an Al emission intensity F(TAlp) at the TAlp, a time TSip at which Si shows a maximum emission intensity, and an Al emission intensity F(TSip) at the TSip satisfy 0.05?F(TSip)/F(TAlp)?0.50 and 2.0?(TAlp?Ts)/(TSip?Ts)?5.0.
    Type: Application
    Filed: September 16, 2020
    Publication date: October 27, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Takashi KATAOKA, Ichiro TANAKA, Haruhiko ATSUMI, Kazutoshi TAKEDA, Ryutaro YAMAGATA, Nobusato MORISHIGE
  • Patent number: 11408042
    Abstract: A method for manufacturing a grain-oriented electrical steel sheet including a step of hot-rolling a slab containing a predetermined component composition with a remainder including Fe and an impurity to obtain a hot-rolled steel sheet, a step of, after carrying out hot-rolled steel sheet annealing on the hot-rolled steel sheet, carrying out cold rolling to obtain a cold-rolled steel sheet, a step of carrying out primary recrystallization annealing including a rapid temperature increase at an average temperature increase velocity V of 400° C./s or more and imparting of a steel sheet tensile force S on the cold-rolled steel sheet, and a step of applying an annealing separating agent to a surface of the cold-rolled steel sheet after the primary recrystallization annealing and then carrying out flattening annealing.
    Type: Grant
    Filed: March 20, 2019
    Date of Patent: August 9, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Nobusato Morishige, Takashi Kataoka, Haruhiko Atsumi, Yasuhiro Mayumi, Atsushi Suzuki, Tomoya Suenaga, Teruyuki Tamaki
  • Publication number: 20220002831
    Abstract: Grain-oriented electrical steel sheet excellent in coating adhesion and magnetic properties is provided. The method for manufacturing grain-oriented electrical steel sheet excellent in coating adhesion and magnetic properties includes a process of heating to 1280° C.
    Type: Application
    Filed: January 8, 2020
    Publication date: January 6, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Nobusato MORISHIGE, Ryutaro YAMAGATA, Ichiro TANAKA, Takashi KATAOKA, Haruhiko ATSUMI, Yoshihiro SUWA, Kazumi MIZUKAMI
  • Publication number: 20210047704
    Abstract: A method for manufacturing a grain-oriented electrical steel sheet including a step of hot-rolling a slab containing a predetermined component composition with a remainder including Fe and an impurity to obtain a hot-rolled steel sheet, a step of, after carrying out hot-rolled steel sheet annealing on the hot-rolled steel sheet, carrying out cold rolling to obtain a cold-rolled steel sheet, a step of carrying out primary recrystallization annealing including a rapid temperature increase at an average temperature increase velocity V of 400° C./s or more and imparting of a steel sheet tensile force S on the cold-rolled steel sheet, and a step of applying an annealing separating agent to a surface of the cold-rolled steel sheet after the primary recrystallization annealing and then carrying out flattening annealing.
    Type: Application
    Filed: March 20, 2019
    Publication date: February 18, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Nobusato MORISHIGE, Takashi KATAOKA, Haruhiko ATSUMI, Yasuhiro MAYUMI, Atsushi SUZUKI, Tomoya SUENAGA, Teruyuki TAMAKI
  • Publication number: 20210043345
    Abstract: A grain-oriented electrical steel sheet includes: a base steel sheet having a predetermined chemical composition; a glass coating provided on the surface of the base steel sheet; and a tension-applying insulation coating provided on the surface of the glass coating, in which linear thermal strains having, a predetermined angle (r) with respect to a transverse direction which is a direction orthogonal to a rolling direction are periodically formed on the surface of the tension-applying insulation coating at predetermined intervals along the rolling direction, a full width at half maximum Fl on the linear thermal strain and a full width at half maximum F2 at an intermediate position between the two linear thermal strains adjacent to each other satisfy 0.00<(F1?F2)/F2?0.
    Type: Application
    Filed: March 22, 2019
    Publication date: February 11, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Takashi KATAOKA, Ichiro TANAKA, Haruhiko ATSUMI, Kazutoshi TAKEDA, Hirotoshi TADA
  • Publication number: 20210017619
    Abstract: A method for manufacturing a grain-oriented electrical steel sheet according to an aspect of the present invention includes a step of obtaining a hot-rolled steel sheet by carrying out hot rolling on a slab containing a predetermined component composition with a remainder including Fe and impurities, a step of obtaining a hot-rolled annealed sheet by carrying out hot-rolled sheet annealing as necessary, a step of carrying out pickling to obtain a pickled sheet, a step of carrying out cold rolling to obtain a cold-rolled steel sheet, a step of carrying out primary recrystallization annealing, a step of applying an annealing separating agent including MgO to a surface and then carrying out final annealing to obtain a final-annealed sheet, and a step of applying an insulating coating and then carrying out flattening annealing.
    Type: Application
    Filed: March 19, 2019
    Publication date: January 21, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Nobusato MORISHIGE, Takashi KATAOKA, Haruhiko ATSUMI, Yasuhiro MAYUMI, Toshiya TAKECHI, Naoto MASUMITSU, Tomoya SUENAGA, Masamitsu KUBOTA, Hideyuki HAMAMURA, Kazuhiko FUKUTANI
  • Publication number: 20200399732
    Abstract: A grain-oriented electrical steel sheet includes: a silicon steel sheet including Si and Mn; a glass film arranged on a surface of the silicon steel sheet; and an insulation coating arranged on a surface of the glass film, wherein the glass film includes a Mn-containing oxide.
    Type: Application
    Filed: March 19, 2019
    Publication date: December 24, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Takashi KATAOKA, Nobusato MORISHIGE, Haruhiko ATSUMI, Kazutoshi TAKEDA, Shin FURUTAKU, Hirotoshi TADA, Ryosuke TOMIOKA