Patents by Inventor Haruyo Fukui

Haruyo Fukui has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7527457
    Abstract: A surface-coated cutting tool includes a base material on which formed an inner layer composed of a compound containing Al, at least one of elements Cr and V and at least one element selected from the group consisting of nitrogen, carbon and oxygen, and an outermost layer composed of a carbonitride of TiSi is further formed on the inner layer. The surface-coated cutting tool is appropriately used for such tools as drill, end mill, throwaway tips for milling and turning, metal saw, gear cutting tool, reamer, and tap. The surface-coated cutting tool improved in peeling resistance and wear resistance as compared with conventional tools can thus be provided.
    Type: Grant
    Filed: March 16, 2005
    Date of Patent: May 5, 2009
    Assignees: Sumitomo Electric Hardmetal Corp., Sumitomo Electric Industries, Ltd.
    Inventors: Hideki Moriguchi, Haruyo Fukui, Naoya Omori, Shinya Imamura, Makoto Setoyama
  • Patent number: 7498089
    Abstract: The present invention relates to a coated cutting tool equipped with a substrate and a coating formed on the substrate. The coating includes: a compound formed from elements Al and/or Cr and at least one element selected from a group consisting of carbon, nitrogen, oxygen, and boron; and chlorine.
    Type: Grant
    Filed: September 6, 2005
    Date of Patent: March 3, 2009
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Naoya Omori, Shinya Imamura, Hideki Moriguchi, Haruyo Fukui, Makoto Setoyama
  • Publication number: 20080253850
    Abstract: A surface-coated cutting tool includes a base material on which formed an inner layer composed of a compound containing Al, at least one of elements Cr and V and at least one element selected from the group consisting of nitrogen, carbon and oxygen, and an outermost layer composed of a carbonitride of TiSi is further formed on the inner layer. The surface-coated cutting tool is appropriately used for such tools as drill, end mill, throwaway tips for milling and turning, metal saw, gear cutting tool, reamer, and tap. The surface-coated cutting tool improved in peeling resistance and wear resistance as compared with conventional tools can thus be provided.
    Type: Application
    Filed: March 16, 2005
    Publication date: October 16, 2008
    Inventors: Hideki Moriguchi, Haruyo Fukui, Naoya Omori, Shinya Imamura, Makoto Setoyama
  • Patent number: 7410707
    Abstract: The present invention provides a surface-coated cutting tool comprising a coating film on a base, while the coating film comprises a hard layer constituted of a compound selected from a nitride, a carbonitride, an oxynitride and a carboxynitride of at least one primary element selected from a group consisting of the metals belonging to the groups 4a, 5a and 6a of the periodic table as well as B, Al and Si, and the hard layer satisfies the following: (a) (hmax?hf)/hmax is at least 0.2 and not more than 0.7, assuming that hmax represents the maximum indentation depth and hf represents the indentation depth (dent depth) after unloading in a hardness test according to nanoindentation, (b) the thickness of the hard layer is at least 0.5 ?m and not more than 15 ?m, and (c) the hardness according to nanoindentation is at least 20 GPa and not more than 80 GPa.
    Type: Grant
    Filed: December 2, 2004
    Date of Patent: August 12, 2008
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Haruyo Fukui, Naoya Omori
  • Publication number: 20070269610
    Abstract: A coated cutting tool and its manufacturing method are provided. The coated cutting tool includes a base material and a coating layer formed on a surface of the base material. The coating layer includes an alternate layer having at least one layer of each of an A layer and a B layer stacked one on another alternately. The A layer is made of a nitride containing Al and Cr, and when the total number of metal atoms constituting the A layer is represented as 1, a ratio of the number of Cr atoms is more than 0 and not more than 0.4. The B layer is made of a nitride containing Ti and Al, and when the total number of metal atoms constituting the B layer is represented as 1, a ratio of the number of Al atoms is more than 0 and not more than 0.7.
    Type: Application
    Filed: December 26, 2005
    Publication date: November 22, 2007
    Inventors: Haruyo Fukui, Naoya Omori, Shinya Imamura, Hideki Moriguchi, Makoto Setoyama, Akihiko Shibata
  • Publication number: 20070218242
    Abstract: A surface-coated cutting tool according to the present invention includes a base material and a coated film formed on the base material. The coated film serves as an outermost layer on the base material and has compressive stress. The compressive stress is varied so as to have strength distribution in a direction of thickness of the coated film. The strength distribution is characterized in that the compressive stress at a surface of the coated film continuously decreases from the surface of the coated film toward a first intermediate point located between the surface of the coated film and a bottom surface of the coated film and the compressive stress attains a relative minimum point at the first intermediate point.
    Type: Application
    Filed: July 1, 2005
    Publication date: September 20, 2007
    Inventors: Hideki Moriguchi, Haruyo Fukui, Shinya Imamura, Koji Yamaguchi, Junji Iihara
  • Publication number: 20070218313
    Abstract: A coating layer formed from an outermost layer and an inner layer disposed on a substrate surface of a surface coated cutting tool. The inner layer is formed from a periodic table group IVa, Va, VIa metal, Al, Si, B compound. The outermost layer is formed from aluminum nitride or aluminum carbonitride. The outermost layer has a chlorine content of more than 0 and no more than 0.5 atomic percent. The protective coating on the tool surface is made easier to form during cutting by further adding a predetermined amount of chlorine to the film formed from aluminum nitride, which provides thermal stability and lubricity. Lubricity can be increased by using this protective coating.
    Type: Application
    Filed: April 13, 2005
    Publication date: September 20, 2007
    Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Yoshio Okada, Naoya Omori, Haruyo Fukui, Junya Okida
  • Publication number: 20070172675
    Abstract: The present invention relates to a coated cutting tool equipped with a substrate and a coating formed on the substrate. The coating includes: a compound formed from elements Al and/or Cr and at least one element selected from a group consisting of carbon, nitrogen, oxygen, and boron; and chlorine.
    Type: Application
    Filed: September 6, 2005
    Publication date: July 26, 2007
    Applicant: Sumitomo Electric Hardmetal Corp.
    Inventors: Naoya Omori, Shinya Imamura, Hideki Moriguchi, Haruyo Fukui, Makoto Setoyama
  • Publication number: 20060154108
    Abstract: The present invention provides a surface-coated cutting tool comprising a coating film on a base, while the coating film comprises a hard layer constituted of a compound selected from a nitride, a carbonitride, an oxynitride and a carboxynitride of at least one primary element selected from a group consisting of the metals belonging to the groups 4a, 5a and 6a of the periodic table as well as B, Al and Si, and the hard layer satisfies the following: (a) (hmax?hf)/hmax is at least 0.2 and not more than 0.7, assuming that hmax represents the maximum indentation depth and hf represents the indentation depth (dent depth) after unloading in a hardness test according to nanoindentation, (b) the thickness of the hard layer is at least 0.5 ?m and not more than 15 ?m, and (c) the hardness according to nanoindentation is at least 20 GPa and not more than 80 GPa.
    Type: Application
    Filed: December 2, 2004
    Publication date: July 13, 2006
    Inventors: Haruyo Fukui, Naoya Omori
  • Patent number: 7060345
    Abstract: Coating-film furnished coated tools that are lubricative while maintaining resistance to wear are realized by coated tools in which a plurality of coating films is furnished on a base part. Furnished as the coating are one or more layers of, respectively: a first film composed of one compound selected from nitrides, carbides, carbonitrides, oxynitrides and carboxynitrides of TiSi; and a second film composed of one compound selected from nitrides, carbides, carbonitrides, oxynitrides and carboxynitrides of one metal M selected from Ti, Cr, and TiCr. The first film and the second film are laminated in alternation.
    Type: Grant
    Filed: June 17, 2003
    Date of Patent: June 13, 2006
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Haruyo Fukui, Kazuo Yamagata, Keiichi Tsuda, Shinya Imamura
  • Patent number: 6962751
    Abstract: Amorphous carbon coated tools include substrates formed from a cubic boron nitride sintered body, a diamond sintered body, a silicon nitride sintered body, or an aluminum oxide-titanium carbide sintered body, and amorphous carbon films thereon to make the cutting edges of the tools. The amorphous carbon films contain hydrogen at 5 atomic percent or below and have a maximum thickness of 0.05 ?m to 0.5 ?m on the cutting edges. The amorphous carbon films are most suitable for applications to cutting tools exemplified by cutters, knives, and slitters, and to indexable inserts used for example in turning tools including drills, endmills, and reamers, and milling cutters.
    Type: Grant
    Filed: June 11, 2002
    Date of Patent: November 8, 2005
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Haruyo Fukui, Yoshiharu Utsumi, Miki Irie, Hisanori Ohara, Hideki Moriguchi, Satoru Kukino, Makoto Setoyama, Satoshi Ohtani, Naoto Okazaki, Kiyoshi Ogata
  • Patent number: 6881475
    Abstract: An amorphous carbon coated tool includes a base material of WC base cemented carbide, and an amorphous carbon film formed on this base material. The cobalt content in the base material is at least 12% by mass. The maximum thickness of the amorphous carbon film is at least 0.05 ?m and not more than 0.5 ?m at the cutting edge. The amorphous carbon film is deposited with graphite as the source material by physical vapor deposition in an atmosphere substantially absent of hydrogen. The amorphous carbon film coated tool superior in wear resistance and adhesion resistance is preferably applicable to rotating tools such as drills, end mills and reamers, indexable inserts used for milling cutters and turning tools, and cutting-off tools such as cutters, knives, or slitters.
    Type: Grant
    Filed: June 11, 2002
    Date of Patent: April 19, 2005
    Assignees: Sumitomo Electric Industries, Ltd, Nissin Electric Co., Ltd.
    Inventors: Satoshi Ohtani, Naoto Okazaki, Kiyoshi Ogata, Haruyo Fukui, Miki Irie, Yoshiharu Utsumi, Hisanori Ohara, Hideki Moriguchi, Akihiko Ikegaya, Keiichi Tsuda, Makoto Setoyama
  • Patent number: 6737178
    Abstract: A coated sintered body can be used for a cutting tool for precision machining of hardened steel. The coated PCBN cutting tool includes a substrate which contains not less than 35 volume % and not more than 85 volume % of CBN, and a hard coated layer formed on the substrate. The hard coated layer comprises at least one compound layer consisting of at least one element selected from the group 4a, 5a, and 6a elements of the periodic table and Al, and at least one element selected from C, N and O. The thickness of the layer is not less than 0.3 &mgr;m and not more than 10 &mgr;m. The center-line mean roughness of the hard coated layer is not more than 0.1 &mgr;m.
    Type: Grant
    Filed: December 1, 2000
    Date of Patent: May 18, 2004
    Assignee: Sumitomo Electric Industries Ltd.
    Inventors: Michiko Ota, Tomohiro Fukaya, Junichi Shiraishi, Tetsuo Nakai, Hisanori Ohara, Haruyo Fukui
  • Publication number: 20040018393
    Abstract: Coating-film furnished coated tools that are lubricative while maintaining resistance to wear are realized by coated tools in which a plurality of coating films is furnished on a base part. Furnished as the coating are one or more layers of, respectively: a first film composed of one compound selected from nitrides, carbides, carbonitrides, oxynitrides and carboxynitrides of TiSi; and a second film composed of one compound selected from nitrides, carbides, carbonitrides, oxynitrides and carboxynitrides of one metal M selected from Ti, Cr, and TiCr. The first film and the second film are laminated in alternation.
    Type: Application
    Filed: June 17, 2003
    Publication date: January 29, 2004
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Haruyo Fukui, Kazuo Yamagata, Keiichi Tsuda, Shinya Imamura
  • Patent number: 6623850
    Abstract: In a surface-coated boron nitride sintered compact tool, at least a part of the tool edge related with cutting is based on a substrate of a high pressure phase type boron nitride, and a surface-coated layer is provided on the surface thereof. The surface-coated layer includes an intermediate layer present in a continuous manner at the interface of the high pressure phase boron nitride sintered compact substrate, and further includes a hard coated layer formed thereon. The intermediate layer consists of at least one element selected from the Groups 4a, 5a and 6a of the Periodic Table, and has a mean thickness of 0.005 to 0.05 &mgr;m. Thereby, a markedly improved adhesive strength of the hard coated layer on the substrate is achieved.
    Type: Grant
    Filed: August 27, 2001
    Date of Patent: September 23, 2003
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Satoru Kukino, Michiko Ota, Hisanori Ohara, Haruyo Fukui
  • Patent number: 6620491
    Abstract: In a surface-coated boron nitride sintered compact tool, at least a part of the tool edge related with cutting is based on a substrate of a high pressure phase type boron nitride, and a surface-coated layer is provided on the surface thereof. The surface-coated layer includes an intermediate layer present in a discontinuous manner or in the form of dispersed particles at the interface of the high pressure phase boron nitride sintered compact substrate, and further includes a hard coated layer formed thereon. The intermediate layer consists of at least one element selected from the Groups 4a, 5a and 6a of the Periodic Table, and has a thickness of at most 1 &mgr;m, or has a proportion of 1 to 20 vol % of particles with a particle diameter of 0.1 to less than 0.5 &mgr;m and at most 5 vol. % of particles with a particle diameter of at least 0.5 &mgr;m. Thereby, a markedly improved adhesive strength of the hard coated layer on the substrate is achieved.
    Type: Grant
    Filed: August 27, 2001
    Date of Patent: September 16, 2003
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Satoru Kukino, Michiko Ota, Hisanori Ohara, Haruyo Fukui
  • Publication number: 20030118412
    Abstract: Surface-coated machining tools in particular utilized in routing, slitting and drilling processes on printed circuit boards onto which integrated circuits and various electronic parts are populated. A cemented-carbide base material containing tungsten carbide and cobalt, with the cobalt inclusion amount being 4 weight % or more and 12 weight % or less, is furnished. A compound thin film made up of a combination of one or more elements selected from the group titanium, chromium, vanadium, silicon and aluminum, and one or more selected from carbon and nitrogen, is coated over the cemented-carbide base material. The compound thin film is coated in at least a single layer.
    Type: Application
    Filed: December 8, 2002
    Publication date: June 26, 2003
    Applicant: Sumitomo Electric Industries, Ltd.
    Inventors: Haruyo Fukui , Tatsuro Fukuda
  • Publication number: 20030054171
    Abstract: Amorphous carbon coated tools having excellent wear-resistant and anti-adhesion features and methods of producing the same are provided.
    Type: Application
    Filed: June 11, 2002
    Publication date: March 20, 2003
    Inventors: Haruyo Fukui, Yoshiharu Utsumi, Miki Irie, Hisanori Ohara, Hideki Moriguchi, Satoru Kukino, Makoto Setoyama, Satoshi Ohtani, Naoto Okazaki, Kiyoshi Ogata
  • Publication number: 20030049083
    Abstract: An amorphous carbon coated tool includes a base material of WC base cemented carbide, and an amorphous carbon film formed on this base material. The cobalt content in the base material is at least 12% by mass. The maximum thickness of the amorphous carbon film is at least 0.05 &mgr;m and not more than 0.5 &mgr;m at the cutting edge. The amorphous carbon film is deposited with graphite as the source material by physical vapor deposition in an atmosphere substantially absent of hydrogen. The amorphous carbon film coated tool superior in wear resistance and adhesion resistance is preferably applicable to rotating tools such as drills, end mills and reamers, indexable inserts used for milling cutters and turning tools, and cutting-off tools such as cutters, knives, or slitters.
    Type: Application
    Filed: June 11, 2002
    Publication date: March 13, 2003
    Inventors: Satoshi Ohtani, Naoto Okazaki, Kiyoshi Ogata, Haruyo Fukui, Miki Irie, Yoshiharu Utsumi, Hisanori Ohara, Hideki Moriguchi, Akihiko Ikegaya, Keiichi Tsuda, Makoto Setoyama
  • Publication number: 20020048696
    Abstract: The object of the present invention is to provide a cutting tool consisting of a surface-coated high pressure phase type boron nitride sintered compact, having a markedly improved adhesive strength of a hard coated layer to a cBN sintered compact substrate.
    Type: Application
    Filed: August 27, 2001
    Publication date: April 25, 2002
    Inventors: Satoru Kukino, Michiko Ota, Hisanori Ohara, Haruyo Fukui