Patents by Inventor Hideaki Kanaoka

Hideaki Kanaoka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150064453
    Abstract: A surface-coated cutting tool of the present invention includes a base material and a coating formed on the base material, the coating includes one or two or more layers, a layer among these layers that abuts on the base material is a TiN layer, the TiN layer contains at least one element together with TiN, the element has a concentration distribution in a thickness direction of the TiN layer, and the concentration distribution includes a region where the concentration of the element decreases in a direction from the base material toward a surface of the coating.
    Type: Application
    Filed: April 11, 2013
    Publication date: March 5, 2015
    Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Shinya Imamura, Takahiro Ichikawa, Susumu Okuno, Hideaki Kanaoka, Keiichi Tsuda
  • Patent number: 8968866
    Abstract: A surface-coated cutting tool excellent in wear resistance is provided. The surface-coated cutting tool of the present invention includes a base material and a coating formed on the base material. The coating includes an inner layer and an outer layer. The inner layer is a single layer or a multilayer stack constituted of two or more layers made of at least one element selected from the group consisting of group IVa elements, group Va elements, group VIa elements in the periodic table, Al, and Si, or a compound of at least one element selected from this group and at least one element selected from the group consisting of carbon, nitrogen, oxygen, and boron. The outer layer includes ?-aluminum oxide as a main component and exhibits an equivalent peak intensity PR(024) of a (024) plane of x-ray diffraction of larger than 1.3.
    Type: Grant
    Filed: December 5, 2011
    Date of Patent: March 3, 2015
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Chikako Kojima, Yoshio Okada, Hideaki Kanaoka, Hiroyuki Morimoto, Anongsack Paseuth, Erika Iwai
  • Publication number: 20150037612
    Abstract: A surface-coated cutting tool of the present invention includes a base material and a coating film formed on the base material. The coating film includes at least one TiB2 layer. The TiB2 layer has TC (100) that shows a maximum value in an orientation index TC (hkl), or has a ratio I (100)/I (101) of 1.2 or more between an X-ray diffraction intensity I (100) of a (100) plane and an X-ray diffraction intensity I (101) of a (101) plane.
    Type: Application
    Filed: August 10, 2012
    Publication date: February 5, 2015
    Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Anongsack Paseuth, Susumu Okuno, Hideaki Kanaoka, Erika Iwai, Takahiro Ichikawa
  • Patent number: 8945707
    Abstract: The surface-coated cutting tool of the present invention is characterized in that a region of 10 ?m in a surface of the base material from point a? to point b? has two to seven cracks with a width of not more than 200 nm, or two to ten pores are present per length of 10 ?m in the surface of the base material from point a? to point b?, where points a? and b? are points defined respectively by lines drawn perpendicularly from points a and b to the surface of the base material where point a is a position located away from an edge ridgeline toward a rake face by distance La and point b is a position located away from the edge ridgeline toward a flank face by distance Lb.
    Type: Grant
    Filed: December 5, 2011
    Date of Patent: February 3, 2015
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Hideaki Kanaoka, Yoshio Okada, Chikako Kojima, Anongsack Paseuth, Erika Iwai, Hiroyuki Morimoto
  • Patent number: 8801817
    Abstract: A surface-coated cutting tool according to the present invention includes a base material and a coating film formed on the base material. The coating film includes at least one TiCN layer. The TiCN layer has a columnar crystal region. The columnar crystal region is characterized by having a composition of TiCxNy (in which 0.65?x/(x+y)?0.90) and having a (422) plane having a plane spacing of 0.8765 ? to 0.8790 ?.
    Type: Grant
    Filed: July 4, 2011
    Date of Patent: August 12, 2014
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Anongsack Paseuth, Yoshio Okada, Hideaki Kanaoka, Chikako Kojima, Erika Iwai
  • Patent number: 8741428
    Abstract: A surface-coated cutting tool according to the present invention includes a base material and a coating film formed on the base material. The coating film includes at least one TiCN layer. The TiCN layer has a columnar crystal region. The columnar crystal region is characterized by having a composition of TiCxNy(in which 0.65?x/(x+y)?0.90), having a (422) plane having a plane spacing of 0.8765 ? to 0.8790 ? and having TC (220) showing a maximum value in an orientation index TC (hkl).
    Type: Grant
    Filed: July 4, 2011
    Date of Patent: June 3, 2014
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Anongsack Paseuth, Yoshio Okada, Chikako Kojima, Hideaki Kanaoka, Erika Iwai, Hiroyuki Morimoto
  • Patent number: 8715838
    Abstract: Wear resistance and chipping resistance are both highly established for a surface-coated cutting tool. The surface-coated cutting tool of the present invention includes a base material and a coat film formed on the base material. A first coat layer at a chamfer portion has residual stress that exhibits a minimal value at a depth A within 2 ?m from the surface, and that is greater than or equal to ?7 GPa and less than or equal to ?1 GPa.
    Type: Grant
    Filed: June 10, 2011
    Date of Patent: May 6, 2014
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Yoshio Okada, Minoru Itoh, Hideaki Kanaoka, Chie Suzuki, Anongsack Paseuth
  • Publication number: 20130279998
    Abstract: A surface-coated cutting tool excellent in wear resistance is provided. The surface-coated cutting tool of the present invention includes a base material and a coating formed on the base material. The coating includes an inner layer and an outer layer. The inner layer is a single layer or a multilayer stack constituted of two or more layers made of at least one element selected from the group consisting of group IVa elements, group Va elements, group VIa elements in the periodic table, Al, and Si, or a compound of at least one element selected from this group and at least one element selected from the group consisting of carbon, nitrogen, oxygen, and boron. The outer layer includes ?-aluminum oxide as a main component and exhibits an equivalent peak intensity PR(024) of a (024) plane of x-ray diffraction of larger than 1.3.
    Type: Application
    Filed: December 5, 2011
    Publication date: October 24, 2013
    Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Chikako Kojima, Yoshio Okada, Hideaki Kanaoka, Hiroyuki Morimoto, Anongsack Paseuth, Erika Iwai
  • Publication number: 20130164527
    Abstract: A surface-coated cutting tool according to the present invention includes a base material and a coating film formed on the base material. The coating film includes at least one TiCN layer. The TiCN layer has a columnar crystal region. The columnar crystal region is characterized by having a composition of TiCxNy (in which 0.65?x/(x+y) 0.90), having a (422) plane having a plane spacing of 0.8765 ? to 0.8790 ? and having TC (220) showing a maximum value in an orientation index TC (hkl).
    Type: Application
    Filed: July 4, 2011
    Publication date: June 27, 2013
    Applicant: Sumitomo Electric Hardmetal Corp.
    Inventors: Anongsack Paseuth, Yoshio Okada, Chikako Kojima, Hideaki Kanaoka, Erika Iwai, Hiroyuki Morimoto
  • Publication number: 20130152481
    Abstract: A surface coated cutting tool with a high level of both wear resistance and defect resistance in balance is provided. The surface coated cutting tool of the present invention includes a base material, and a coat film formed on the base material. The coat film includes at least one titanium carbonitride layer. The titanium carbonitride layer has a maximum value for an orientational index TC (220) among texture coefficients TC (hkl). When an indentation hardness of a standard block for hardness is Hs and an indentation hardness of the titanium carbonitride layer is Ht, the average value of the relative hardness Ht/Hs for a plurality of times of measurement is greater than or equal to 3. The difference between the maximum value Htmax/Hs and minimum value Htmin/Hs of the relative hardness of the titanium carbonitride layer to the relative hardness Ht/Hs is less than or equal to 0.5.
    Type: Application
    Filed: July 5, 2011
    Publication date: June 20, 2013
    Applicant: Sumitomo Electric Hardmetal Corp.
    Inventors: Anongsack Paseuth, Minoru Itoh, Yoshio Okada, Hideaki Kanaoka, Chie Suzuki
  • Patent number: 8465828
    Abstract: A surface-coated cutting tool having excellent abrasion resistance and defect resistance is provided. The surface-coated cutting tool includes a substrate and a covering layer, wherein the covering layer includes one or two or more sublayers, a thickness T1 of a portion of the covering layer having the smallest thickness in a cutting edge line portion and a thickness T2 of the covering layer at a point 1 mm away from a cutting edge line in a rake face direction in a cross section cut by a particular plane satisfy T1<T2, and a point a on the surface of the covering layer a distance Da away from the cutting edge line in the rake face direction and a point b on the surface of the covering layer a distance Db away from the cutting edge line in a flank face direction satisfy particularly numerical ranges of Da and Db, and in 10% or more of a region E of the covering layer having a thickness in the range of 0.1 T1 to 0.
    Type: Grant
    Filed: April 4, 2011
    Date of Patent: June 18, 2013
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Hideaki Kanaoka, Minoru Itoh, Yoshio Okada, Chie Suzuki, Anongsack Paseuth
  • Publication number: 20130101365
    Abstract: The surface-coated cutting tool of the present invention is characterized in that a region of 10 ?m in a surface of the base material from point a? to point b? has two to seven cracks with a width of not more than 200 nm, or two to ten pores are present per length of 10 ?m in the surface of the base material from point a? to point b?, where points a? and b? are points defined respectively by lines drawn perpendicularly from points a and b to the surface of the base material where point a is a position located away from an edge ridgeline toward a rake face by distance La and point b is a position located away from the edge ridgeline toward a flank face by distance Lb.
    Type: Application
    Filed: December 5, 2011
    Publication date: April 25, 2013
    Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Hideaki Kanaoka, Yoshio Okada, Chikako Kojima, Anongsack Paseuth, Erika Iwai, Hiroyuki Morimoto
  • Publication number: 20130045057
    Abstract: A surface-coated cutting tool excellent in wear resistance is provided. The surface-coated cutting tool of the present invention includes a base material and a coating formed on the base material. The coating includes an inner layer and an outer layer. The inner layer is a single layer or a multilayer stack constituted of two or more layers made of at least one element selected from the group consisting of group IVa elements, group Va elements, group VIa elements in the periodic table, Al, and Si, or a compound of at least one element selected from this group and at least one element selected from the group consisting of carbon, nitrogen, oxygen, and boron. The outer layer includes ?-aluminum oxide as a main component and exhibits an equivalent peak intensity PR(024) of a (024) plane of x-ray diffraction of larger than 1.3.
    Type: Application
    Filed: December 5, 2011
    Publication date: February 21, 2013
    Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Chikako Kojima, Yoshio Okada, Hideaki Kanaoka, Hiroyuki Morimoto, Anongsack Paseuth, Erika Iwai
  • Publication number: 20120282049
    Abstract: Wear resistance and chipping resistance are both highly established for a surface-coated cutting tool. The surface-coated cutting tool of the present invention includes a base material and a coat film formed on the base material. A first coat layer at a chamfer portion has residual stress that exhibits a minimal value at a depth A within 2 ?m from the surface, and that is greater than or equal to ?7 GPa and less than or equal to ?1 GPa.
    Type: Application
    Filed: June 10, 2011
    Publication date: November 8, 2012
    Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Yoshio Okada, Minoru Itoh, Hideaki Kanaoka, Chie Suzuki, Anongsack Paseuth
  • Publication number: 20120275870
    Abstract: A surface-coated cutting tool according to the present invention includes a base material and a coating film formed on the base material. The coating film includes at least one TiCN layer. The TiCN layer has a columnar crystal region. The columnar crystal region is characterized by having a composition of TiCxNy (in which 0.65?x/(x+y)?0.90) and having a (422) plane having a plane spacing of 0.8765 ? to 0.8790 ?.
    Type: Application
    Filed: July 4, 2011
    Publication date: November 1, 2012
    Applicant: Sumitomo Electric Hardmetal Corp.
    Inventors: Anongsack Paseuth, Yoshio Okada, Hideaki Kanaoka, Chikako Kojima, Erika Iwai
  • Publication number: 20120270037
    Abstract: A surface-coated cutting tool according to the present invention includes a base material and a coating film formed on the base material. The coating film includes at least one TiCN layer. The TiCN layer has a columnar crystal region. The columnar crystal region is characterized by having a composition of TiCxNy (in which 0.65?x/(x+y) 0.90), having a (422) plane having a plane spacing of 0.8765 ? to 0.8790 ? and having TC (220) showing a maximum value in an orientation index TC (hkl).
    Type: Application
    Filed: July 4, 2011
    Publication date: October 25, 2012
    Applicant: Sumitomo Electric Hardmetal Corp.
    Inventors: Anongsack Paseuth, Yoshio Okada, Chikako Kojima, Hideaki Kanaoka, Erika Iwai, Hiroyuki Morimoto
  • Publication number: 20120231227
    Abstract: A surface-coated cutting tool having excellent abrasion resistance and defect resistance is provided. The surface-coated cutting tool includes a substrate and a covering layer, wherein the covering layer includes one or two or more sublayers, a thickness T1 of a portion of the covering layer having the smallest thickness in a cutting edge line portion and a thickness T2 of the covering layer at a point 1 mm away from a cutting edge line in a rake face direction in a cross section cut by a particular plane satisfy T1<T2, and a point a on the surface of the covering layer a distance Da away from the cutting edge line in the rake face direction and a point b on the surface of the covering layer a distance Db away from the cutting edge line in a flank face direction satisfy particularly numerical ranges of Da and Db, and in 10% or more of a region E of the covering layer having a thickness in the range of 0.1 T1 to 0.
    Type: Application
    Filed: April 4, 2011
    Publication date: September 13, 2012
    Applicant: Sumitomo Electric Hardmetal Corp.
    Inventors: Hideaki Kanaoka, Minoru Itoh, Yoshio Okada, Chie Suzuki, Anongsack Paseuth