Patents by Inventor Hidenobu MARUYAMA

Hidenobu MARUYAMA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11931933
    Abstract: An injection molding system includes a first unit in which an injection molding machine is disposed and an option unit. The injection molding machine is configured to be attachable with a stationary die and a movable die that moves with respect to the stationary die. The option unit includes at least one of a second unit in which a robot that moves a molded article molded by the injection molding machine is disposed and a third unit in which at least one of a material dryer that dries a material supplied to the injection molding machine and a material supply section that supplies the material to the injection molding machine is disposed. The first unit is configured to be detachably attachable with the option unit.
    Type: Grant
    Filed: August 16, 2021
    Date of Patent: March 19, 2024
    Assignee: Seiko Epson Corporation
    Inventors: Hidenobu Maruyama, Kazunobu Maruyama, Masato Sugano
  • Publication number: 20240066776
    Abstract: A material discharge device includes: a drive motor; a screw having a groove formation surface and configured to rotate; a barrel having a facing surface and formed with a communication hole through which a plasticized material flows; a heating unit configured to heat the material; a nozzle from which the material is injected to an outside; and a plurality of measurement units configured to measure a pressure or a temperature of the material. The measurement units are disposed at an outer periphery of a nozzle channel wall, and a thickness of the nozzle channel wall satisfies the following (1) or (2): (1) when the nozzle channel wall is made of a material containing iron as a main component, the thickness of the nozzle channel wall is 0.2 mm or more and 2.5 mm or less; and (2) when the nozzle channel wall is made of a material containing aluminum as a main component, the thickness of the nozzle channel wall is 0.2 mm or more and 4 mm or less.
    Type: Application
    Filed: August 28, 2023
    Publication date: February 29, 2024
    Inventors: Masashi FUCHII, Takayuki SASAKI, Kenta ANEGAWA, Masayuki TAKAHASHI, Hidenobu MARUYAMA, Juri YAMAGUCHI
  • Publication number: 20240033985
    Abstract: An injection molding device includes a housing having a door, an injection molding machine, a detection section, and a control section. The control section controls voltage applied to the mold clamping motor, and performs mold-clamping and mold-opening of the upper mold and the lower mold by either moving the injection unit and the upper mold along the vertical direction or by moving the lower mold along the vertical direction. The mold clamping device further includes a first brake section that, when application of voltage to the mold clamping motor is stopped, regulates movement of the injection unit and the upper mold in the vertical direction or movement of the lower mold in the vertical direction. When the detection section detects that the door is open or detects intrusion of foreign matter, the control section stops application of voltage to the mold clamping motor.
    Type: Application
    Filed: July 25, 2023
    Publication date: February 1, 2024
    Inventors: Hidenobu MARUYAMA, Kenta ANEGAWA, Kazuyuki HARAYAMA
  • Publication number: 20240025081
    Abstract: Provided is a material supply device that supplies a material to a plasticizing unit, the plasticizing unit being configured to plasticize the material to generate a plasticized material, the material supply device including: a housing having an inlet through which the material is fed into the plasticizing unit, and accommodating the material; and a rotary member provided above the inlet in the housing and configured to rotate around a rotation shaft intersecting a vertical direction. The material is accommodated above the rotary member in the housing, and the material is intermittently supplied to the inlet by the rotation of the rotary member.
    Type: Application
    Filed: July 24, 2023
    Publication date: January 25, 2024
    Inventors: Hidenobu MARUYAMA, Kenta ANEGAWA, Asami KAJIHARA
  • Patent number: 11865752
    Abstract: A plasticizing device includes a passage defining section that is coupled to a hopper which stores a material and that defines a supply passage to which the material is supplied from the hopper, a plasticizing section that includes an introduction portion which communicates with the supply passage, and a screw, and that plasticizes the material supplied from the introduction portion by rotation of the screw to form a molten material, and a material detection section that detects the presence or absence of the material in the supply passage.
    Type: Grant
    Filed: July 21, 2021
    Date of Patent: January 9, 2024
    Inventor: Hidenobu Maruyama
  • Patent number: 11804763
    Abstract: In an axial gap motor including a rotor and a stator placed apart in a direction of a rotation axis with respect to the rotor, the stator is formed by combination of a plurality of divided pieces containing cores and yokes in a circumferential direction of the rotation axis. A first end portion in the circumferential direction of a first divided piece as one of the divided pieces has a convex portion projecting in the circumferential direction and a second end portion of a second divided piece in contact with the first end portion has a concave portion fitted with the convex portion, and the convex portion is provided in a position apart from a side portion of the first divided piece along the circumferential direction in a radial direction.
    Type: Grant
    Filed: September 18, 2020
    Date of Patent: October 31, 2023
    Assignee: SEIKO EPSON CORPORATION
    Inventor: Hidenobu Maruyama
  • Publication number: 20230321883
    Abstract: A plasticizing device includes a flat screw including a groove forming surface in which a groove is formed, a barrel having a facing surface and a communication hole formed in the facing surface, the communication hole allowing a plasticized material to flow out, a heating unit, a flow path through which the plasticized material flows, a nozzle communicating with the flow path, a plurality of measurement units configured to measure pressures or temperatures in the flow path, an aspiration delivery unit, including a cylinder, having a branch flow path and a plunger configured to move in the cylinder so as to aspirate the plasticized material into the branch flow path or deliver the aspirated plasticized material to the nozzle, and a control unit configured to identify a state of the plasticized material in the flow path based on measurement values of the measurement units.
    Type: Application
    Filed: April 4, 2023
    Publication date: October 12, 2023
    Inventors: Masashi FUCHII, Hidenobu MARUYAMA, Kenta ANEGAWA
  • Patent number: 11742709
    Abstract: An axial gap motor includes a rotor and a stator disposed to be separated with a gap from the rotor in a direction parallel to a rotation axis of the rotor. The stator includes a bobbin housing a coil and a core provided on an inside of the bobbin and configured by a plurality of magnetic sections. A first magnetic section among the plurality of magnetic sections is in contact with an inner peripheral wall of, among side portions of the bobbin, a first side portion opposed to a side portion of a bobbin on one side adjacent to the bobbin. A second magnetic section among the plurality of magnetic sections is in contact with an inner peripheral wall of, among the side portions of the bobbin, a second side portion opposed to a side portion of a bobbin on the other side adjacent to the bobbin. A void portion is present between the first magnetic section and the second magnetic section.
    Type: Grant
    Filed: April 23, 2021
    Date of Patent: August 29, 2023
    Inventors: Takuru Suehiro, Hidenobu Maruyama
  • Patent number: 11724427
    Abstract: A plasticizing apparatus includes a drive motor, a rotor rotated by the drive motor and having a groove-forming surface provided with a groove, a barrel facing the groove-forming surface and having a communication hole, an enclosure that accommodates the rotor, a heating section that heats a material, and a wear suppressor provided in at least one of the portion between the rotor and the barrel and the portion between the rotor and the enclosure. When the wear suppressor is provided between the rotor and the barrel, the wear suppressor is fixed to the rotor or the barrel and has Vickers hardness higher than the Vickers hardness of one of the rotor and the barrel, the one to which the wear suppressor is fixed, whereas when the wear suppressor is provided between the rotor and the enclosure, the wear suppressor is fixed to the rotor or the enclosure and has Vickers hardness higher than the Vickers hardness of one of the rotor and the enclosure, the one to which the wear suppressor is fixed.
    Type: Grant
    Filed: May 26, 2021
    Date of Patent: August 15, 2023
    Inventors: Hidenobu Maruyama, Kenta Anegawa
  • Patent number: 11718006
    Abstract: A material delivery device includes: a plasticizing unit including a screw; a nozzle through which a plasticized material is delivered to outside; a communication flow path provided between the screw and the nozzle and through which the plasticized material flows; a pressure detection unit including a first cylinder coupled to the communication flow path, a rod inserted into the first cylinder, and a pressure sensor disposed with the rod separated from the communication flow path, in which the rod is configured to receive a pressure of the plasticized material in the communication flow path at a first end surface facing the communication flow path, and transmit the pressure to the pressure sensor through a second end surface opposite to the first end surface; and a rotation regulation mechanism configured to regulate rotation of the rod about a central axis along a longitudinal direction of the rod by engaging a first engaging portion provided on a side surface of the rod and a second engaging portion to be e
    Type: Grant
    Filed: July 20, 2021
    Date of Patent: August 8, 2023
    Inventors: Hidenobu Maruyama, Daichi Miyashita, Yasuyuki Tanaka
  • Patent number: 11679540
    Abstract: A plasticizing device includes a driving motor, a rotor rotated around a rotation axis by the driving motor and having a groove forming surface on which a groove is formed, a barrel having an opposed surface opposed to the groove forming surface, a communication hole into which a plasticized material flows being provided in the barrel, a housing section housing the rotor, a first restricting section fixed to the rotor and having a first contact surface facing the barrel side, and a second restricting section fixed to the housing section, opposed to the first contact surface, and having a second contact surface contactable with the first contact surface. Movement of the rotor along the rotation axis is restricted by the first restricting section and the second restricting section. The groove forming surface is separated from the opposed surface at a predetermined interval in a state in which the first contact surface and the second contact surface are in contact.
    Type: Grant
    Filed: August 17, 2021
    Date of Patent: June 20, 2023
    Assignee: Seiko Epson Corporation
    Inventors: Hidenobu Maruyama, Daichi Miyashita, Yasuyuki Tanaka
  • Publication number: 20230134832
    Abstract: An injection molding system includes a first unit that has a first injection molding machine configured to inject a first molding material into a first cavity partitioned by a first fixed mold and a movable mold, a second unit that includes a second injection molding machine configured to inject a second molding material into a second cavity partitioned by a second fixed mold and the movable mold, and a movement mechanism configured to, after the first molding material is injected into the first cavity, move the movable mold filled with the first molding material from the first injection molding machine to the second injection molding machine.
    Type: Application
    Filed: October 28, 2022
    Publication date: May 4, 2023
    Inventors: Hidenobu MARUYAMA, Kenta ANEGAWA
  • Publication number: 20230118860
    Abstract: An injection molding apparatus includes a mixing section having a hollow cylinder and a stirring member disposed in the cylinder, the mixing section generating a mixed material by using the stirring member to mix a first liquid and a second liquid that flow through the cylinder, the first liquid containing a thermoset material and the second liquid containing a polymerization initiator for initiating a polymerization reaction of the thermoset material, an injection section having a nozzle and being configured to inject the mixed material from the nozzle toward a cavity defined by a fixed molding die and a movable molding die, and a detection section configured to detect a state in the cylinder.
    Type: Application
    Filed: October 13, 2022
    Publication date: April 20, 2023
    Inventors: Hidenobu MARUYAMA, Kenta ANEGAWA
  • Publication number: 20230113479
    Abstract: An injection molding system includes a main unit in which a first injection molding machine that injects a first molding material and molds a molded article is disposed and a control unit separated from the main unit and configured to control the first injection molding machine. The control unit is coupled to the main unit via a connection cable having predetermined length.
    Type: Application
    Filed: September 27, 2022
    Publication date: April 13, 2023
    Inventors: Hidenobu MARUYAMA, Kenta ANEGAWA
  • Patent number: 11590678
    Abstract: The material feeding device is configured so that in the state in which a hopper having an opening part and containing a material is attached to a coupling member configured so that the hopper is detachably attached to the coupling member, when the hopper is located in a first area, a first member configured to be able to make a sliding displacement on a slide surface having the first area where a feed hole is disposed makes the sliding displacement to a third area different from the first area to make it possible to take a communicated state in which the opening part and the feed hole are communicated with each other, and when the hopper is located in a second area, the first member makes a sliding displacement to the first area to make it possible to take a non-communicated state in which the first member covers the feed hole.
    Type: Grant
    Filed: May 27, 2021
    Date of Patent: February 28, 2023
    Inventors: Hidenobu Maruyama, Kenta Anegawa
  • Patent number: 11577437
    Abstract: A plasticizing device that plasticizes at least a part of a material to generate a plasticized material, the plasticizing device includes: a drive motor; a screw configured to rotate around a rotation axis by a drive force of the drive motor and having a groove forming surface in which a groove is formed; a speed reducer disposed between the drive motor and the screw and configured to transmit the drive force of the drive motor to the screw; a barrel having a facing surface facing the groove forming surface and having a through hole into which the plasticized material flows; a first heater configured to heat the material supplied between the screw and the barrel; a first cooling unit configured to cool the drive motor; and a heat insulating unit disposed between the first cooling unit and the speed reducer. At least a part of the heat insulating unit overlaps the first cooling unit when viewed along the rotation axis of the screw.
    Type: Grant
    Filed: November 24, 2021
    Date of Patent: February 14, 2023
    Assignee: Seiko Epson Corporation
    Inventors: Hidenobu Maruyama, Daichi Miyashita, Yasuyuki Tanaka, Kenta Anegawa, Kenta Ozawa
  • Patent number: 11565452
    Abstract: An injection molding apparatus includes a plasticizing portion, a measurement injection portion that is disposed between the plasticizing portion and a molding mold, measures the plasticized material, and injects the measured plasticized material into the molding mold, a first drive portion changing a relative position between the plasticizing portion and the measurement injection portion, a pressure detection portion detecting a pressure inside the measurement injection portion and a control portion, in which the measurement injection portion is configured such that a volume of an internal space thereof, in which the plasticized material is stored, changes according to a change in the relative position between the measurement injection portion and the plasticizing portion, and the control portion executes at least one of a measurement operation of causing the measurement injection portion to measure the plasticized material by controlling the first drive portion to move the plasticizing portion and the measu
    Type: Grant
    Filed: June 14, 2021
    Date of Patent: January 31, 2023
    Inventors: Hidenobu Maruyama, Kenta Anegawa
  • Publication number: 20220379531
    Abstract: An injection molding apparatus includes a fixed die having a first gate opening and a second gate opening formed therein, a movable die configured to be clampable to the fixed die, a first injection unit that injects a first molding material into a cavity defined by the fixed die and the movable die via the first gate opening, and a second injection unit that injects a second molding material into the cavity via the second gate opening.
    Type: Application
    Filed: May 24, 2022
    Publication date: December 1, 2022
    Inventors: Hidenobu MARUYAMA, Kenta ANEGAWA, Keisuke AKIMOTO, Kei YOKOTA, Yasuto KANAI
  • Publication number: 20220371248
    Abstract: An injection molding apparatus includes a support that supports a molding die including an upper die and a lower die, and an injection unit that injects a molding material toward a cavity defined by the upper die and the lower die. In the state in which the molding die is supported by the support, the injection unit, the upper die, and the lower die are arranged sequentially from above in the vertical direction. The injection unit includes a rotating flat screw having a groove forming surface in which a groove is formed, a barrel having a flat screw facing surface facing the groove forming surface and having a communication hole into which the molding material flows, and a heater that heats a material supplied to the space between the groove forming surface and the flat screw facing surface, plasticizes at least part of the material through the rotation of the flat screw and the heat produced by the heater to produce the molding material, and delivers the molding material to the communication hole.
    Type: Application
    Filed: May 23, 2022
    Publication date: November 24, 2022
    Inventors: Hidenobu MARUYAMA, Kazuyuki HARAYAMA, Yuta SAKAI
  • Publication number: 20220371239
    Abstract: An injection molding unit includes a main unit and an optional unit, the main unit accommodating a first injection molding machine that molds an integrated product by injecting a first molding material into a cavity which is defined by a lower die and an upper die and in which an insert member is disposed. The optional unit includes at least one of a member molding unit that accommodates a second injection molding machine that molds the insert member by injecting a second molding material or a press molding machine that molds the insert member in press molding, and a robot unit that accommodates a robot that performs placement operation of placing the insert member in the cavity or transport operation of transporting the integrated product molded by the first injection molding machine. The main unit is so configured that the optional unit is attachable thereto and detachable therefrom.
    Type: Application
    Filed: May 23, 2022
    Publication date: November 24, 2022
    Inventor: Hidenobu MARUYAMA