Patents by Inventor Hideyasu Matsumura

Hideyasu Matsumura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8796344
    Abstract: A process for producing pre-expanded particles, comprising the steps of: impregnating 100 parts by weight of polystyrene type resin particles with a volatile blowing agent in the presence of 0.1 to 2.0 parts by weight of a first antistatic agent to obtain expandable resin particles; and bringing 100 parts by weight of the expandable resin particles into contact with 0.1 to 2.0 parts by weight of a second antistatic agent in the presence of an antifoaming agent, and then pre-expanding the particles, thereby obtaining pre-expanded particles, wherein the second antistatic agent and the antifoaming agent are used in a ratio by weight of 1:0.04 to 1.50.
    Type: Grant
    Filed: December 25, 2009
    Date of Patent: August 5, 2014
    Assignee: Sekisui Plastics Co., Ltd.
    Inventors: Yuichi Gondo, Hideyasu Matsumura
  • Patent number: 8592494
    Abstract: A method for producing styrene-modified linear low-density polyethylene-based resin particles, which includes the steps of: dispersing 100 parts by weight of non-crosslinked linear low-density polyethylene-based resin particles which are polymerized using a metallocene compound as a catalyst and contain an inorganic nucleating agent, 50 to 800 parts by weight of a styrene-based monomer and 0.1 to 0.9 parts by weight of a polymerization initiator relative to 100 parts by weight of the styrene-based monomer into an aqueous suspension containing a dispersant; impregnating the polyethylene-based resin particles with the styrene-based monomer under heating the resulting dispersion at such a temperature that the styrene-based monomer does not substantially polymerize; and performing polymerization of the styrene-based monomer at a temperature of (T+10) to (T+35)° C. where T° C. is a crystallization peak temperature of the polyethylene-based resin particles.
    Type: Grant
    Filed: September 12, 2011
    Date of Patent: November 26, 2013
    Assignee: Sekisui Plastics Co., Ltd.
    Inventors: Hideyasu Matsumura, Tatsuya Matsugashita
  • Patent number: 8507091
    Abstract: A method of reducing an odor of composite resin particles comprising the step of: fluidizing the composite resin particles, which contain a polyolefin-based resin and a polystyrene-based resin and which are used for producing an expanded molded article, in a container with a gas that is blown thereinto from its bottom and that has a temperature of (T?40)° C. to (T?10)° C. (T is a softening temperature of the composite resin particles), to reduce the odor generated from a raw material of the composite resin particles and generated according to a method of the composite resin particles, wherein the composite resin particles whose odor is reduced are impregnated with a blowing agent; and the resultant is pre-expanded and then subject to an in-mold forming to make the expanded molded article have an odor strength of 3 or less in average value in odor test in which odor of an isovaleric acid diluted 100000 times is defined as 3, which means a reference odor, within 0 to 5 levels of the odor strength.
    Type: Grant
    Filed: March 24, 2010
    Date of Patent: August 13, 2013
    Assignee: Sekisui Plastics Co., Ltd.
    Inventors: Shinji Ishida, Hideyasu Matsumura
  • Patent number: 8486530
    Abstract: A method of reducing a volatile organic compound of composite resin particles comprising the step of: blowing a gas from a bottom part of a container in order to fluidize composite resin particles containing a polyolefin-based resin and a polystyrene-based resin in the container until an amount of volatile organic compounds contained in the whole composite resin particles becomes 50 ppm or less, wherein the gas has a temperature of (T?40) to (T?10)° C. when a softening temperature of the composite resin particles is defined as T° C.
    Type: Grant
    Filed: March 24, 2010
    Date of Patent: July 16, 2013
    Assignee: Sekisui Plastics Co., Ltd.
    Inventors: Hideyasu Matsumura, Shinji Ishida
  • Patent number: 8476325
    Abstract: A method for producing styrene-modified polyethylene-based resin beads, including the steps of: dispersing 100 parts by weight of polyethylene-based resin beads which contain an inorganic nucleating agent and have a melting point of 95° C. to 115° C., 20 parts by weight or more and less than 300 parts by weight of a styrene-based monomer and a polymerization initiator into an aqueous suspension containing a dispersant; impregnating the polyethylene-based resin beads with the styrene-based monomer under heating the resulting dispersion at such a temperature that the styrene-based monomer does not substantially polymerize; and performing polymerization of the styrene-based monomer at a temperature of (T)° C. to (T+25)° C. (where T° C. is a melting point of the polyethylene-based resin beads.
    Type: Grant
    Filed: August 19, 2005
    Date of Patent: July 2, 2013
    Assignee: Sekisui Plastics Co., Ltd.
    Inventors: Hideyasu Matsumura, Tatsuya Matsugashita
  • Publication number: 20120021220
    Abstract: A method of reducing an odor of composite resin particles comprising the step of: fluidizing the composite resin particles, which contain a polyolefin-based resin and a polystyrene-based resin and which are used for producing an expanded molded article, in a container with a gas that is blown thereinto from its bottom and that has a temperature of (T?40)° C. to (T?10)° C. (T is a softening temperature of the composite resin particles), to reduce the odor generated from a raw material of the composite resin particles and generated according to a method of the composite resin particles, wherein the composite resin particles whose odor is reduced are impregnated with a blowing agent; and the resultant is pre-expanded and then subject to an in-mold forming to make the expanded molded article have an odor strength of 3 or less in average value in odor test in which odor of an isovaleric acid diluted 100000 times is defined as 3, which means a reference odor, within 0 to 5 levels of the odor strength.
    Type: Application
    Filed: March 24, 2010
    Publication date: January 26, 2012
    Applicant: SEKISUI PLASTICS CO., LTD.
    Inventors: Shinji Ishida, Hideyasu Matsumura
  • Publication number: 20120003478
    Abstract: A method of reducing a volatile organic compound of composite resin particles comprising the step of: blowing a gas from a bottom part of a container in order to fluidize composite resin particles containing a polyolefin-based resin and a polystyrene-based resin in the container until an amount of volatile organic compounds contained in the whole composite resin particles becomes 50 ppm or less, wherein the gas has a temperature of (T?40) to (T?10)° C. when a softening temperature of the composite resin particles is defined as T° C.
    Type: Application
    Filed: March 24, 2010
    Publication date: January 5, 2012
    Applicant: SEKISUI PLASTICS CO., LTD.
    Inventors: Hideyasu Matsumura, Shinji Ishida
  • Publication number: 20120004337
    Abstract: A method for producing styrene-modified linear low-density polyethylene-based resin particles, which includes the steps of: dispersing 100 parts by weight of non-crosslinked linear low-density polyethylene-based resin particles which are polymerized using a metallocene compound as a catalyst and contain an inorganic nucleating agent, 50 to 800 parts by weight of a styrene-based monomer and 0.1 to 0.9 parts by weight of a polymerization initiator relative to 100 parts by weight of the styrene-based monomer into an aqueous suspension containing a dispersant; impregnating the polyethylene-based resin particles with the styrene-based monomer under heating the resulting dispersion at such a temperature that the styrene-based monomer does not substantially polymerize; and performing polymerization of the styrene-based monomer at a temperature of (T+10) to (T+35)° C. where T° C. is a crystallization peak temperature of the polyethylene-based resin particles.
    Type: Application
    Filed: September 12, 2011
    Publication date: January 5, 2012
    Applicant: SEKISUI PLASTICS CO., LTD.
    Inventors: Hideyasu MATSUMURA, Tatsuya MATSUGASHITA
  • Patent number: 8084510
    Abstract: Expandable polystyrenic resin particles having superior resistance to cracking of a molded foam product, having superior retention of blowing agent and maintaining expandability over a long period of time, a production process thereof, and a molded foam product are provided.
    Type: Grant
    Filed: October 25, 2007
    Date of Patent: December 27, 2011
    Assignee: Sekisui Plastics Co., Ltd.
    Inventors: Ikuo Morioka, Yasutaka Tsutsui, Hideyasu Matsumura
  • Publication number: 20110251296
    Abstract: A process for producing pre-expanded particles, comprising the steps of: impregnating 100 parts by weight of polystyrene type resin particles with a volatile blowing agent in the presence of 0.1 to 2.0 parts by weight of a first antistatic agent to obtain expandable resin particles; and bringing 100 parts by weight of the expandable resin particles into contact with 0.1 to 2.0 parts by weight of a second antistatic agent in the presence of an antifoaming agent, and then pre-expanding the particles, thereby obtaining pre-expanded particles, wherein the second antistatic agent and the antifoaming agent are used in a ratio by weight of 1:0.04 to 1.50.
    Type: Application
    Filed: December 25, 2009
    Publication date: October 13, 2011
    Applicant: SEKISUI PLASTICS CO., LTD.
    Inventors: Yuichi Gondo, Hideyasu Matsumura
  • Patent number: 7767723
    Abstract: According to the present invention, there is provided expandable beads of a styrene-modified linear low-density polyethylene-based resin comprising a volatile blowing agent and a base resin, the base resin containing more than 50 to 1000 parts by weight of a polystyrene-based resin component relative to 100 parts by weight of a non-crosslinked linear low-density polyethylene-based resin component, wherein the base resin contains less than 2 wt % of a gel component comprising a graft polymer of the polystyrene-based resin component and the low-density polyethylene-based resin component.
    Type: Grant
    Filed: March 22, 2004
    Date of Patent: August 3, 2010
    Assignee: Sekisui Plastics Co., Ltd.
    Inventors: Hideyasu Matsumura, Yasutaka Tsutsui
  • Patent number: 7767724
    Abstract: According to the present invention, there is provided expandable beads of a styrene-modified linear low-density polyethylene-based resin comprising a volatile blowing agent and a base resin, the base resin containing more than 300 parts by weight and less than 1000 parts by weight of a polystyrene-based resin component relative to 100 parts by weight of a non-crosslinked linear low-density polyethylene-based resin component, wherein the base resin contains 2 to 40 wt % of a gel component comprising a graft copolymer of the polystyrene-based resin component and the low-density polyethylene-based resin component.
    Type: Grant
    Filed: March 22, 2004
    Date of Patent: August 3, 2010
    Assignee: Sekisui Plastics Co., Ltd.
    Inventors: Hideyasu Matsumura, Yasutaka Tsutsui
  • Patent number: 7683101
    Abstract: A pre-expanded beads of olefin-modified polystyrene-based resin comprising a pie-expanded beads of a polystyrene-based resin modified with a polyolefin-based resin, wherein a styrene-based monomer forming a polystyrene-based resin in the beads is used in the range of 100 to 1,000 parts by weight relative to 100 parts by weight of a polyolefin-based resin, a bulk density of each bead is 0.012 to 0.20 g/cm3, and an absorbance ratio at 698 cm?1 and 2850 cm?1 (D698/D2850) obtained from an infrared absorption spectrum of each bead surface measured by ATR method infrared spectroscopy is in the range of 0.1 to 2.5.
    Type: Grant
    Filed: July 23, 2004
    Date of Patent: March 23, 2010
    Assignee: Sekisui Plastics Co., Ltd.
    Inventors: Naokuni Inada, Hideyasu Matsumura, Yasutaka Tsutsui, Ikuo Morioka
  • Publication number: 20100022674
    Abstract: Expandable polystyrenic resin particles having superior resistance to cracking of a molded foam product, having superior retention of blowing agent and maintaining expandability over a long period of time, a production process thereof, and a molded foam product are provided.
    Type: Application
    Filed: October 25, 2007
    Publication date: January 28, 2010
    Applicant: SEKISUI PLASTICS CO., LTD.
    Inventors: Ikuo Morioka, Yasutaka Tsutsui, Hideyasu Matsumura
  • Patent number: 7579384
    Abstract: An expanded molded article having a void percentage of 5 to 50%, the molded article comprising 50 to 800 parts by weight of styrene-based resin relative to 100 parts by weight of non-crosslinked linear low-density polyethylene-based resin which can be obtained by using a metallocene catalyst, wherein the molded article is obtained by impregnating styrene-modified linear low-density polyethylene-based resin beads with a volatile blowing agent to provide expandable beads, pre-expanding the expandable beads and then subjecting the obtained pre-expanded beads to expansion molding, the styrene-modified linear low-density polyethylene-based resin beads each have the styrene-based resin dispersed in the form of particles, and a diameter of particle is 0.8 ?m or smaller in a surface region within at least 5 ?m from the bead surface and in a center region within a 5 ?m radius from the bead center.
    Type: Grant
    Filed: September 20, 2005
    Date of Patent: August 25, 2009
    Assignee: Sekisui Plastics Co., Ltd.
    Inventors: Hideyasu Matsumura, Tatsuya Matsugashita
  • Publication number: 20070287003
    Abstract: An expanded molded article having a void percentage of 5 to 50%, the molded article comprising 50 to 800 parts by weight of styrene-based resin relative to 100 parts by weight of non-crosslinked linear low-density polyethylene-based resin which can be obtained by using a metallocene catalyst, wherein the molded article is obtained by impregnating styrene-modified linear low-density polyethylene-based resin beads with a volatile blowing agent to provide expandable beads, pre-expanding the expandable beads and then subjecting the obtained pre-expanded beads to expansion molding, the styrene-modified linear low-density polyethylene-based resin beads each have the styrene-based resin dispersed in the form of particles, and a diameter of particle is 0.8 ?m or smaller in a surface region within at least 5 ?m from the bead surface and in a center region within a 5 ?m radius from the bead center.
    Type: Application
    Filed: September 20, 2005
    Publication date: December 13, 2007
    Applicant: Sekisui Plastics Co., Ltd
    Inventors: Hideyasu Matsumura, Tatsuya Matsugashita
  • Publication number: 20070249784
    Abstract: A method for producing styrene-modified polyethylene-based resin beads, including the steps of: dispersing 100 parts by weight of polyethylene-based resin beads which contain an inorganic nucleating agent and have a melting point of 95° C. to 115° C., 20 parts by weight or more and less than 300 parts by weight of a styrene-based monomer and a polymerization initiator into an aqueous suspension containing a dispersant; impregnating the polyethylene-based resin beads with the styrene-based monomer under heating the resulting dispersion at such a temperature that the styrene-based monomer does not substantially polymerize; and performing polymerization of the styrene-based monomer at a temperature of (T)° C. to (T+25)° C. (where T° C. is a melting point of the polyethylene-based resin beads.
    Type: Application
    Filed: August 19, 2005
    Publication date: October 25, 2007
    Applicant: Sekisui Plastics Co., Ltd.
    Inventors: Hideyasu Matsumura, Tatsuya Matsugashita
  • Publication number: 20070243365
    Abstract: A method for producing styrene-modified linear low-density polyethylene-based resin beads, which includes the steps of: dispersing 100 parts by weight of non-crosslinked linear low-density polyethylene-based resin beads which are polymerized using a metallocene compound as a catalyst and contain an inorganic nucleating agent, 50 to 800 parts by weight of a styrene-based monomer and 0.1 to 0.9 parts by weight of a polymerization initiator relative to 100 parts by weight of the styrene-based monomer into an aqueous suspension containing a dispersant; impregnating the polyethylene-based resin beads with the styrene-based monomer under heating the resulting dispersion at such a temperature that the styrene-based monomer does not substantially polymerize; and performing polymerization of the styrene-based monomer at a temperature of (T+10) to (T+35)° C. where T° C. is a crystallization peak temperature of the polyethylene-based resin beads.
    Type: Application
    Filed: August 19, 2005
    Publication date: October 18, 2007
    Inventors: Hideyasu Matsumura, Tatsuya Matsugashita
  • Publication number: 20060217452
    Abstract: A pre-expanded beads of olefin-modified polystyrene-based resin comprising a pie-expanded beads of a polystyrene-based resin modified with a polyolefin-based resin, wherein a styrene-based monomer forming a polystyrene-based resin in the beads is used in the range of 100 to 1,000 parts by weight relative to 100 parts by weight of a polyolefin-based resin, a bulk density of each bead is 0.012 to 0.20 g/cm3, and an absorbance ratio at 698 cm?1 and 2850 cm?1 (D698/D2850) obtained from an infrared absorption spectrum of each bead surface measured by ATR method infrared spectroscopy is in the range of 0.1 to 2.5.
    Type: Application
    Filed: July 23, 2004
    Publication date: September 28, 2006
    Applicant: Sekisui Plastics Co., Ltd
    Inventors: Naokuni Inada, Hideyasu Matsumura, Yasutaka Tsutsui, Ikuo Morioka
  • Publication number: 20060063847
    Abstract: According to the present invention, there is provided expandable beads of a styrene-modified linear low-density polyethylene-based resin comprising a volatile blowing agent and a base resin, the base resin containing more than 50 to 1000 parts by weight of a polystyrene-based resin component relative to 100 parts by weight of a non-crosslinked linear low-density polyethylene-biased resin component, wherein the base resin contains less than 2 wt % of a gel component comprising a graft polymer of the polystyrene-based resin component and the low-density polyethylene-based resin component.
    Type: Application
    Filed: March 22, 2004
    Publication date: March 23, 2006
    Inventors: Hideyasu Matsumura, Yasutaka Tsutsui