Patents by Inventor Hironobu Sawatari

Hironobu Sawatari has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11250976
    Abstract: The present invention provides a rare earth thin film magnet having Nd, Fe, and B as essential components, wherein the rare earth thin film magnet has a texture in which an ?-Fe phase and a Nd2Fe14B phase are alternately arranged three-dimensionally, and each phase has an average crystal grain size of 10 to 30 nm. An object of this invention is to provide a rare earth thin film magnet having superior mass productivity and reproducibility and favorable magnetic properties, as well as to provide the production method thereof and a target for producing the thin film.
    Type: Grant
    Filed: March 3, 2015
    Date of Patent: February 15, 2022
    Assignee: JX Nippon Mining & Metals Corporation
    Inventors: Masaki Nakano, Hirotoshi Fukunaga, Takeshi Yanai, Masaru Itakura, Hironobu Sawatari
  • Patent number: 11114225
    Abstract: A rare-earth thin film magnet is provided which includes Nd, Fe and B as essential components, characterized by including a Si substrate having an oxide film present on a surface thereof, a Nd base film formed as a first layer over the Si substrate, and a Nd—Fe—B film formed as a second layer on the first layer. The rare earth thin film magnet and a production process therefor provides a rare earth thin film magnet suffering neither film separation nor substrate breakage and having satisfactory magnetic properties even when the second layer has composition in the range of 0.120 ?Nd/(Nd+Fe)<0.150, which corresponds to a compositional range in the vicinity of a stoichiometric composition.
    Type: Grant
    Filed: February 28, 2017
    Date of Patent: September 7, 2021
    Assignee: JX NIPPON MINING & METALS CORPORATION
    Inventors: Masaki Nakano, Hirotoshi Fukunaga, Takeshi Yanai, Hironobu Sawatari
  • Patent number: 11072842
    Abstract: Provided is a rare earth thin film magnet having Nd, Fe and B as essential components, which is characterized in that a Nd—Fe—B base film is formed on a Si substrate having an oxide film formed on a surface thereof and has a composition in which the Nd content is higher than that of a stoichiometric composition and that a film (nano composite film) is formed on the base film and has a texture in which an ?-Fe phase and Nd2Fe14B are alternately arranged and three-dimensionally dispersed. The rare earth thin film magnet provided is less susceptible to the occurrence of film separation and substrate breakage and exhibits favorable magnetic properties.
    Type: Grant
    Filed: March 29, 2017
    Date of Patent: July 27, 2021
    Assignee: JX NIPPON MINING & METALS CORPORATION
    Inventors: Masaki Nakano, Hirotoshi Fukunaga, Takeshi Yanai, Hironobu Sawatari
  • Publication number: 20200111590
    Abstract: A rare-earth thin film magnet is provided which includes Nd, Fe and B as essential components, characterized by including a Si substrate having an oxide film present on a surface thereof, a Nd base film formed as a first layer over the Si substrate, and a Nd—Fe—B film formed as a second layer on the first layer. The rare earth thin film magnet and a production process therefor provides a rare earth thin film magnet suffering neither film separation nor substrate breakage and having satisfactory magnetic properties even when the second layer has composition in the range of 0.120 5 Nd/(Nd+Fe)<0.150, which corresponds to a compositional range in the vicinity of a stoichiometric composition.
    Type: Application
    Filed: February 28, 2017
    Publication date: April 9, 2020
    Inventors: Masaki Nakano, Hirotoshi Fukunaga, Takeshi Yanai, Hironobu Sawatari
  • Patent number: 10597771
    Abstract: A rare earth thin-film magnet of a Nd—Fe—B film deposited on a Si substrate, wherein, when the film thickness of the rare earth thin film is 70 ?m or less, the Nd content satisfies the conditional expression of 0.15?Nd/(Nd+Fe)?0.25 in terms of an atomic ratio; when the film thickness of the rare earth thin film is 70 ?m to 115 ?m (but excluding 70 ?m), the Nd content satisfies the conditional expression of 0.18?Nd/(Nd+Fe)?0.25 in terms of an atomic ratio; and when the film thickness of the rare earth thin film is 115 ?m to 160 ?m (but excluding 115 ?m), the Nd content satisfies the conditional expression of 0.20?Nd/(Nd+Fe)?0.25 in terms of an atomic ratio. An object of the present invention is to provide a rare earth thin-film magnet having a maximum film thickness of 160 ?m and which is free from film separation and substrate fracture, and a method of producing such a rare earth thin-film magnet by which the thin film can be stably deposited.
    Type: Grant
    Filed: October 19, 2015
    Date of Patent: March 24, 2020
    Assignee: JX NIPPON MINING & METALS CORPORATION
    Inventors: Masaki Nakano, Hirotoshi Fukunaga, Takeshi Yanai, Hironobu Sawatari
  • Publication number: 20190062880
    Abstract: Provided is a rare earth thin film magnet having Nd, Fe and B as essential components, which is characterized in that a Nd—Fe—B base film is formed on a Si substrate having an oxide film formed on a surface thereof and has a composition in which the Nd content is higher than that of a stoichiometric composition and that a film (nano composite film) is formed on the base film and has a texture in which an ?-Fe phase and Nd2Fe14B are alternately arranged and three-dimensionally dispersed. The rare earth thin film magnet provided is less susceptible to the occurrence of film separation and substrate breakage and exhibits favorable magnetic properties.
    Type: Application
    Filed: March 29, 2017
    Publication date: February 28, 2019
    Inventors: Masaki Nakano, Hirotoshi Fukunaga, Takeshi Yanai, Hironobu Sawatari
  • Publication number: 20170356081
    Abstract: A rare earth thin-film magnet of a Nd—Fe—B film deposited on a Si substrate, wherein, when the film thickness of the rare earth thin film is 70 ?m or less, the Nd content satisfies the conditional expression of 0.15?Nd/(Nd+Fe)?0.25 in terms of an atomic ratio; when the film thickness of the rare earth thin film is 70 ?m to 115 ?m (but excluding 70 ?m), the Nd content satisfies the conditional expression of 0.18?Nd/(Nd+Fe)?0.25 in terms of an atomic ratio; and when the film thickness of the rare earth thin film is 115 ?m to 160 ?m (but excluding 115 ?m), the Nd content satisfies the conditional expression of 0.20?Nd/(Nd+Fe)?0.25 in terms of an atomic ratio. An object of the present invention is to provide a rare earth thin-film magnet having a maximum film thickness of 160 ?m and which is free from film separation and substrate fracture, and a method of producing such a rare earth thin-film magnet by which the thin film can be stably deposited.
    Type: Application
    Filed: October 19, 2015
    Publication date: December 14, 2017
    Inventors: Masaki Nakano, Hirotoshi Fukunaga, Takeshi Yanai, Hironobu Sawatari
  • Publication number: 20160343482
    Abstract: The present invention provides a rare earth thin film magnet having Nd, Fe, and B as essential components, wherein the rare earth thin film magnet has a texture in which an ?-Fe phase and a Nd2Fe14B phase are alternately arranged three-dimensionally, and each phase has an average crystal grain size of 10 to 30 nm. An object of this invention is to provide a rare earth thin film magnet having superior mass productivity and reproducibility and favorable magnetic properties, as well as to provide the production method thereof and a target for producing the thin film.
    Type: Application
    Filed: March 3, 2015
    Publication date: November 24, 2016
    Applicant: JX Nippon Mining & Metals Corporation
    Inventors: Masaki Nakano, Hirotoshi Fukunaga, Takeshi Yanai, Masaru Itakura, Hironobu Sawatari
  • Publication number: 20150262752
    Abstract: The present invention relates to a rare-earth magnetic target comprising neodymium, iron, and boron as essential components. The target has an average crystal grain diameter of 10 to 200 ?m. It is an object of the present invention to provide a sintered compact target that can form rare-earth magnetic thin films, in particular, neodymium magnetic thin films, having good magnetic characteristics with excellent mass productivity and reproducibility, and provide a method of producing the sintered compact target.
    Type: Application
    Filed: September 27, 2013
    Publication date: September 17, 2015
    Inventor: Hironobu Sawatari
  • Patent number: 5326717
    Abstract: A method of fabricating a Schottky electrode by the adsorption of thin layer with not more than 10 monolayers of a metal whose oxide is stable on a III-V compound semiconductor substrate such as InP or on a substrate, the surface on which epitaxial layer is grown, and the successive oxidation of the thin metal film is disclosed. Since the generation of dangling bonds at the interface due to the elastic strain between the substrate and the metal oxide can be prevented, it becomes possible to obtain a Schottky electrode with a high Schottky barrier height and thus to fabricate MESFETs and Schottky diodes having good characteristics such as a small reverse leak current and a large break-down voltage.
    Type: Grant
    Filed: December 15, 1992
    Date of Patent: July 5, 1994
    Assignee: Nikko Kyodo Co., Ltd.
    Inventors: Toyoaki Imaizumi, Osamu Oda, Hironobu Sawatari