Patents by Inventor Hironori Iwakura

Hironori Iwakura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11872540
    Abstract: An object of the present invention is to provide an exhaust gas purification catalyst composition and an exhaust gas purification catalyst, each of which includes a pyrochlore-type CeO2—ZrO2-based complex oxide having an improved oxygen storage capacity (particularly, an improved oxygen storage capacity after being exposed to a high temperature environment), and, in order to achieve the above-mentioned object, the present invention provides an exhaust gas purification catalyst composition and an exhaust gas purification catalyst, each of which contains a pyrochlore-type CeO2—ZrO2-based complex oxide that contains Y and Mg and thus exhibits an excellent oxygen storage capacity (particularly, an excellent oxygen storage capacity after being exposed to a high temperature environment).
    Type: Grant
    Filed: November 27, 2020
    Date of Patent: January 16, 2024
    Assignee: MITSUI MINING & SMELTING CO., LTD.
    Inventors: Ryo Takeuchi, Hironori Iwakura, Shogo Sano, Yusuke Hosoi
  • Publication number: 20230338929
    Abstract: An object of the present invention is to provide an electrically heated exhaust gas purification catalyst that is less likely to cause the deterioration of the exhaust gas purification performance, and, in order to achieve this object, the present invention provides an electrically heated exhaust gas purification catalyst (1) including: a substrate (10); at least one pair of electrodes (20a, 20b) provided on the substrate (10); an undercoat layer (30) provided on the substrate (10), the undercoat layer (30) containing an aluminum oxide as a main component; and a catalyst layer (40) provided on the undercoat layer (30), the catalyst layer (40) containing a noble metal element, wherein the undercoat layer (30) contains a Group 2 element.
    Type: Application
    Filed: September 17, 2021
    Publication date: October 26, 2023
    Inventors: Toshiki ASAKOSHI, Hironori IWAKURA
  • Publication number: 20220401923
    Abstract: An object of the present invention is to provide an exhaust gas purification catalyst composition and an exhaust gas purification catalyst, each of which includes a pyrochlore-type CeO2—ZrO2-based complex oxide having an improved oxygen storage capacity (particularly, an improved oxygen storage capacity after being exposed to a high temperature environment), and, in order to achieve the above-mentioned object, the present invention provides an exhaust gas purification catalyst composition and an exhaust gas purification catalyst, each of which contains a pyrochlore-type CeO2—ZrO2-based complex oxide that contains Y and Mg and thus exhibits an excellent oxygen storage capacity (particularly, an excellent oxygen storage capacity after being exposed to a high temperature environment).
    Type: Application
    Filed: November 27, 2020
    Publication date: December 22, 2022
    Inventors: Ryo TAKEUCHI, Hironori IWAKURA, Shogo SANO, Yusuke HOSOI
  • Publication number: 20220331781
    Abstract: An object of the present invention is to provide a powder of a CeO2—ZrO2-based complex oxide which enables to achieve an improvement in the purification performance at a low to middle temperature of an exhaust gas purification catalyst, and, in order to achieve the above-mentioned object, the present invention provides a powder of a CeO2—ZrO2-based complex oxide, wherein a pore volume with from-10-to-100-nm diameters after a heat treatment performed at 1,000° C. for 3 hours in an air atmosphere, is 0.35 mL/g or more, and wherein an amount of carbon dioxide desorbed after the heat treatment, as measured by a temperature programmed desorption method, is 80 ?mol/g or more.
    Type: Application
    Filed: September 9, 2020
    Publication date: October 20, 2022
    Inventors: Satoshi WATANABE, Takahiro SATO, Masaaki INAMURA, Hironori IWAKURA
  • Patent number: 11260370
    Abstract: A composition for exhaust gas purification including first alumina including alumina containing lanthanum and second alumina including alumina containing lanthanum. The first alumina has a higher lanthanum content than the second alumina. The second alumina has a larger particle size than the first alumina. The lanthanum content of the first alumina is preferably 2 to 12 mass %, in terms of oxide, based on the total mass of alumina and lanthanum oxide of the first alumina. The lanthanum content of the second alumina is preferably 9 mass % or less, in terms of oxide, based on the total mass of alumina and lanthanum oxide of the second alumina.
    Type: Grant
    Filed: March 26, 2019
    Date of Patent: March 1, 2022
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Yasuhiro Shimamoto, Hironori Iwakura, Tomoya Hoshinoo
  • Patent number: 11141721
    Abstract: Provided is a porous structure for exhaust purification catalysts having excellent light-off temperature characteristics. The porous structure for exhaust purification catalysts includes an oxygen storage component and an inorganic porous solid. The porous structure has a pore volume distribution such that the ratio of the pore volume of pores with a diameter of from 15 nm to less than 25 nm to the pore volume of pores with a diameter of from 5 nm to less than 15 nm is 1.3 to 2.5 as measured with a mercury porosimeter. The pore volume distribution preferably has at least one peak top in a pore diameter range of from 15 nm to less than 25 nm.
    Type: Grant
    Filed: August 5, 2019
    Date of Patent: October 12, 2021
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Yusuke Hosoi, Hironori Iwakura, Takashi Wakabayashi, Yunosuke Nakahara
  • Patent number: 11110439
    Abstract: In relation to a Cu-based delafossite-type oxide that is effective as an exhaust gas purification catalyst, Cu is placed in a high catalytic activity low-valence state, whereby a novel Cu-based delafossite-type oxide having higher activity than in the past is provided. Proposed is a delafossite-type oxide for an exhaust gas purification catalyst that is represented by a general formula ABO2, wherein Cu and Ag are contained in the A site of the general formula, one or two or more elements selected from the group consisting of Mn, Al, Cr, Ga, Fe, Co, Ni, In, La, Nd, Sm, Eu, Y, V, and Ti are contained in the B site of the general formula, and Ag is contained at a ratio of 0.001 at. % or more and less than 20 at. % in the A site of the general formula.
    Type: Grant
    Filed: December 22, 2017
    Date of Patent: September 7, 2021
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Sumio Kato, Masataka Ogasawara, Toshiharu Moriya, Katsuya Iwashina, Hironori Iwakura
  • Publication number: 20210245147
    Abstract: Provided is a porous structure for exhaust purification catalysts having excellent light-off temperature characteristics. The porous structure for exhaust purification catalysts includes an oxygen storage component and an inorganic porous solid. The porous structure has a pore volume distribution such that the ratio of the pore volume of pores with a diameter of from 15 nm to less than 25 nm to the pore volume of pores with a diameter of from 5 nm to less than 15 nm is 1.3 to 2.5 as measured with a mercury porosimeter. The pore volume distribution preferably has at least one peak top in a pore diameter range of from 15 nm to less than 25 nm.
    Type: Application
    Filed: August 5, 2019
    Publication date: August 12, 2021
    Inventors: Yusuke HOSOI, Hironori IWAKURA, Takashi WAKABAYASHI, Yunosuke NAKAHARA
  • Publication number: 20200376466
    Abstract: A composition for exhaust gas purification including first alumina including alumina containing lanthanum and second alumina including alumina containing lanthanum. The first alumina has a higher lanthanum content than the second alumina. The second alumina has a larger particle size than the first alumina. The lanthanum content of the first alumina is preferably 2 to 12 mass %, in terms of oxide, based on the total mass of alumina and lanthanum oxide of the first alumina. The lanthanum content of the second alumina is preferably 9 mass % or less, in terms of oxide, based on the total mass of alumina and lanthanum oxide of the second alumina.
    Type: Application
    Filed: March 26, 2019
    Publication date: December 3, 2020
    Inventors: Yasuhiro SHIMAMOTO, Hironori IWAKURA, Tomoya HOSHINOO
  • Patent number: 10722870
    Abstract: Provided is a novel exhaust gas purification catalyst, which uses a Cu-based delafossite oxide, capable of increasing the exhaust gas purification performance compared to the case of using the Cu-based delafossite oxide alone. Proposed is an exhaust gas purification catalyst comprising a delafossite-type oxide represented by a general formula ABO2 and an inorganic porous material, wherein Cu is contained in the A site of the general formula of the delafossite oxide, one or two or more elements selected from the group consisting of Mn, Al, Cr, Ga, Fe, Co, Ni, In, La, Nd, Sm, Eu, Y, V, and Ti are contained in the B site thereof, and Cu is contained in 3 to 30% relative to the total content (mass) of the delafossite-type oxide and the inorganic porous material.
    Type: Grant
    Filed: December 22, 2017
    Date of Patent: July 28, 2020
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Sumio Kato, Masataka Ogasawara, Toshiharu Moriya, Katsuya Iwashina, Hironori Iwakura
  • Publication number: 20200122129
    Abstract: In relation to a Cu-based delafossite-type oxide that is effective as an exhaust gas purification catalyst, Cu is placed in a high catalytic activity low-valence state, whereby a novel Cu-based delafossite-type oxide having higher activity than in the past is provided. Proposed is a delafossite-type oxide for an exhaust gas purification catalyst that is represented by a general formula ABO2, wherein Cu and Ag are contained in the A site of the general formula, one or two or more elements selected from the group consisting of Mn, Al, Cr, Ga, Fe, Co, Ni, In, La, Nd, Sm, Eu, Y, V, and Ti are contained in the B site of the general formula, and Ag is contained at a ratio of 0.001 at. % or more and less than 20 at. % in the A site of the general formula.
    Type: Application
    Filed: December 22, 2017
    Publication date: April 23, 2020
    Inventors: Sumio KATO, Masataka OGASAWARA, Toshiharu MORIYA, Katsuya IWASHINA, Hironori IWAKURA
  • Publication number: 20190336949
    Abstract: Provided is a novel exhaust gas purification catalyst, which uses a Cu-based delafossite oxide, capable of increasing the exhaust gas purification performance compared to the case of using the Cu-based delafossite oxide alone. Proposed is an exhaust gas purification catalyst comprising a delafossite-type oxide represented by a general formula ABO2 and an inorganic porous material, wherein Cu is contained in the A site of the general formula of the delafossite oxide, one or two or more elements selected from the group consisting of Mn, Al, Cr, Ga, Fe, Co, Ni, In, La, Nd, Sm, Eu, Y, V, and Ti are contained in the B site thereof, and Cu is contained in 3 to 30% relative to the total content (mass) of the delafossite-type oxide and the inorganic porous material.
    Type: Application
    Filed: December 22, 2017
    Publication date: November 7, 2019
    Inventors: Sumio KATO, Masataka OGASAWARA, Toshiharu MORIYA, Katsuya IWASHINA, Hironori IWAKURA
  • Patent number: 10220373
    Abstract: The exhaust gas purification catalyst carrier of the invention includes a modified aluminum borate which contains aluminum borate and at least one addition element selected from the group consisting of a rare earth element and an alkaline earth metal and which has an electronegativity of 2.732 or lower.
    Type: Grant
    Filed: November 22, 2016
    Date of Patent: March 5, 2019
    Assignee: MITSUI MINING & SMELTING CO., LTD.
    Inventors: Yunosuke Nakahara, Ohki Houshito, Hironori Iwakura, Yuki Nagao, Masato Machida
  • Patent number: 10010871
    Abstract: Provide is a new carrier for exhaust gas purification catalyst which exhibits excellent catalytic activity, particularly catalytic activity at a low temperature. Proposed is a carrier for exhaust gas purification catalyst composed of particles which contain a silicate or phosphate containing one kind or two or more kinds among the elements belonging to Group 1 and Group 2 in the periodic table.
    Type: Grant
    Filed: December 14, 2015
    Date of Patent: July 3, 2018
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Sumio Kato, Masataka Ogasawara, Hironori Iwakura, Takahito Asanuma, Takashi Wakabayashi, Yunosuke Nakahara
  • Publication number: 20170274359
    Abstract: Provide is a new carrier for exhaust gas purification catalyst which exhibits excellent catalytic activity, particularly catalytic activity at a low temperature. Proposed is a carrier for exhaust gas purification catalyst composed of particles which contain a silicate or phosphate containing one kind or two or more kinds among the elements belonging to Group 1 and Group 2 in the periodic table.
    Type: Application
    Filed: December 14, 2015
    Publication date: September 28, 2017
    Inventors: Sumio KATO, Masataka OGASAWARA, Hironori IWAKURA, Takahito ASANUMA, Takashi WAKABAYASHI, Yunosuke NAKAHARA
  • Patent number: 9713805
    Abstract: A catalyst for exhaust gas purification includes a carrier and a platinum group element supported on the carrier. The carrier includes a modified aluminum borate which contains an aluminum borate and at least one of oxides of an element selected from the group consisting of Zr, Si, Fe, and Ti. The modified aluminum borate contains the oxide in a concentration of 0.06% to 18% by mass relative to the mass of the modified aluminum borate.
    Type: Grant
    Filed: November 10, 2014
    Date of Patent: July 25, 2017
    Assignee: MITSUI MINING & SMELTING CO., LTD.
    Inventors: Yuki Nagao, Hironori Iwakura, Michiyo Inoue, Yunosuke Nakahara, Masato Machida
  • Patent number: 9682365
    Abstract: Provided is a new catalyst that can have heightened purification performance for NOx under lean conditions. Proposed is an exhaust gas purification catalyst composition provided with: a carrier (A) comprising zirconium phosphate; a catalyst active component (a) supported on the carrier (A); a carrier (B) comprising an inorganic oxide porous body; and a catalyst active component (b) supported on the carrier (B).
    Type: Grant
    Filed: April 17, 2014
    Date of Patent: June 20, 2017
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Yuki Nagao, Hironori Iwakura, Yunosuke Nakahara, Masato Machida
  • Publication number: 20170120221
    Abstract: The exhaust gas purification catalyst carrier of the invention includes a modified aluminum borate which contains aluminum borate and at least one addition element selected from the group consisting of a rare earth element and an alkaline earth metal and which has an electronegativity of 2.732 or lower.
    Type: Application
    Filed: November 22, 2016
    Publication date: May 4, 2017
    Inventors: Yunosuke NAKAHARA, Ohki HOUSHITO, Hironori IWAKURA, Yuki NAGAO, Masato MACHIDA
  • Publication number: 20160288097
    Abstract: A catalyst for exhaust gas purification includes a carrier and a platinum group element supported on the carrier. The carrier includes a modified aluminum borate which contains an aluminum borate and at least one of oxides of an element selected from the group consisting of Zr, Si, Fe, and Ti. The modified aluminum borate contains the oxide in a concentration of 0.06% to 18% by mass relative to the mass of the modified aluminum borate.
    Type: Application
    Filed: November 10, 2014
    Publication date: October 6, 2016
    Inventors: Yuki NAGAO, Hironori IWAKURA, Michiyo INOUE, Yunosuke NAKAHARA, Masato MACHIDA
  • Patent number: 9381510
    Abstract: An exhaust gas purifying catalyst comprising a catalyst layer comprising two or more types of inorganic porous particles each having a different particle size, a catalytically active component, and voids, wherein; as a first characteristic, 50% or more by number of all the voids in the catalyst layer satisfies a condition of the following (formula 1); L/2/(?S)1/2?2 . . . (formula 1) wherein S represents a void cross-sectional area, and L represents a void cross-sectional circumference in the (formula 1), and; as a second characteristic, in the void cross-sectional area in the catalyst layer, the average void radius, determined assuming that the void shape is a perfect circle, is 10 ?m to 20 ?m.
    Type: Grant
    Filed: September 10, 2014
    Date of Patent: July 5, 2016
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Hironori Iwakura, Toshiharu Moriya, Yasunori Imada, Yunosuke Nakahara