Patents by Inventor Hiroshi Tamagaki

Hiroshi Tamagaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8309236
    Abstract: Provided is a protective alumina film mainly containing alumina in the ?-crystal structure and fine crystal grains in which one or more regions containing additionally an element other than aluminum formed along the planes in the direction almost perpendicular to the thickness direction of the protective film are present intermittently in the thickness direction inside the protective film.
    Type: Grant
    Filed: April 26, 2011
    Date of Patent: November 13, 2012
    Assignee: Kobe Steel, Ltd.
    Inventors: Hiroshi Tamagaki, Toshimitsu Kohara
  • Patent number: 8303714
    Abstract: The plasma CVD apparatus of the present invention comprises a pair of deposition rolls 2 and 3 disposed oppositely in parallel so that a substrate S wound thereon faces each other; a magnetic field generating member 12 and 13 provided inside each of the deposition rolls 2 and 3, which generates a magnetic field so as to converge plasma to the vicinity of a roll surface thereof facing a space 5 between the deposition rolls; a plasma power source 14 with polarity alternately reversing between one electrode and the other electrode; a gas supply pipe 8 for supplying a film-forming gas to the space 5; and evacuation means for evacuating the space. One electrode of the plasma power source 14 is connected to one deposition roll 2, and the other electrode thereof to the other deposition roll 3.
    Type: Grant
    Filed: January 15, 2008
    Date of Patent: November 6, 2012
    Assignee: Kobe Steel, Ltd.
    Inventor: Hiroshi Tamagaki
  • Patent number: 8261693
    Abstract: An arc ion plating apparatus comprises a vacuum chamber, a rotary table for moving a substrate within the vacuum chamber vertically relative to its height direction, an arc evaporation source for bombardment for cleaning the surface of the substrate with metal ions, and an arc evaporation source for deposition group for depositing metal ions on the surface of the substrate. The arc evaporation source for deposition group is composed of a plurality of evaporation sources arranged so as to be opposite to the substrate set on the rotary table, and the arc evaporation source for bombardment is arranged so as to be opposite to the substrate, and formed so that its length in the height direction of the vacuum chamber is equal to the length between the upper and lower ends of the arc evaporation source for deposition group. According to such a structure, over temperature rise or abnormal discharge is hardly caused in the substrate at the time of bombardment, and process controllability is consequently enhanced.
    Type: Grant
    Filed: November 24, 2010
    Date of Patent: September 11, 2012
    Assignee: Kobe Steel, Ltd.
    Inventors: Hiroshi Tamagaki, Hirofumi Fujii, Tadao Okimoto, Ryoji Miyamoto
  • Publication number: 20120180720
    Abstract: A CVD apparatus (1) is provided with: a plurality of deposition chamber units (6) which each comprise a deposition roller (2, 2) connected to a plasma power source and a unit chamber for deposition (60) housing the deposition roller (2, 2), and are disposed such that the deposition rollers (2, 2) form a line in a horizontal direction; and a connection chamber unit (7) which comprises a unit chamber for connection (70) coupled to the unit chamber for deposition (60) of the deposition chamber unit (6) and interposed between the adjacent deposition chamber units (6) to connect the deposition chamber units (6). A substrate (W) is transferred while being rolled around the respective deposition rollers (2, 2) of the respective deposition chamber units (6), and the deposition chamber units (6) decompose source gas by plasma generated near the deposition rollers (2, 2) by application of voltage to the deposition rollers (2, 2) to perform deposition processing on the substrate on the deposition rollers (2, 2).
    Type: Application
    Filed: October 18, 2010
    Publication date: July 19, 2012
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel Ltd.)
    Inventors: Toshiki Segawa, Tadao Okimoto, Hiroshi Tamagaki
  • Publication number: 20120174864
    Abstract: The disclosed plasma CVD apparatus (1) is provided with a vacuum chamber (3); a pair of deposition rollers (2, 2) disposed within the vacuum chamber (3) that are connected to both poles of an AC power supply and around which a substrate (W) is wound; a gas-supplying device (5) that supplies process gas containing a source gas to a deposition zone (D) which is a portion of or all of the region that is on one side of a line linking the centers of rotation of the pair of deposition rollers (2, 2); and a magnetic-field-generating device (7) that, by means of the AC power supply being applied to each of the deposition rollers (2, 2), forms a magnetic field that causes the source gas in a predetermined region to become plasma. The magnetic-field-generating device (7) causes the source gas in the region adjacent to the surface of the portion of the pair of deposition rollers (2, 2) located within the deposition zone (D) to become plasma, forming a plasma region (P).
    Type: Application
    Filed: October 1, 2010
    Publication date: July 12, 2012
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Hiroshi Tamagaki, Tadao Okimoto, Toshiki Segawa
  • Patent number: 8163140
    Abstract: The present invention provides a method for reactive sputtering in which a reactive sputtering apparatus including a sputtering vaporization source 2 provided with a metal target disposed in a vacuum chamber 1, a sputtering power source 4 to drive the sputtering vaporization source 2, and an introduction mechanism 5 to introduce an inert gas for sputtering and a reaction gas for forming a compound with sputtered metal into the vacuum chamber 1 is used, and reactive sputtering film formation is performed on a substrate 3 disposed in the above-described vacuum chamber, wherein the method includes the steps of performing constant-voltage control to control the voltage of the above-described sputtering power source 4 at a target voltage Vs and, in addition, performing target voltage control at a control speed lower than the speed of the above-described constant-voltage control, the target voltage control operating the above-described target voltage Vs in order that the spectrum of plasma emission generated forwar
    Type: Grant
    Filed: May 26, 2003
    Date of Patent: April 24, 2012
    Assignee: Kobe Steel, Ltd.
    Inventors: Yoshimitsu Ikari, Hiroshi Tamagaki, Toshimitsu Kohara
  • Publication number: 20110220486
    Abstract: In forming alumina films on substrates by sputtering of an aluminum metal target in an oxidizing gas-containing atmosphere, film formation is carried out intermittently in a plurality of substeps while restricting a thickness of the film formed in each substep to at most 5 nm. A turntable is disposed to face a direction of sputtering of the aluminum metal target and the substrates are fixed to the turntable.
    Type: Application
    Filed: May 24, 2011
    Publication date: September 15, 2011
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel Ltd)
    Inventors: Toshimitsu KOHARA, Hiroshi TAMAGAKI, Yoshimitsu IKARI
  • Publication number: 20110200806
    Abstract: Provided is a protective alumina film mainly containing alumina in the ?-crystal structure and fine crystal grains in which one or more regions containing additionally an element other than aluminum formed along the planes in the direction almost perpendicular to the thickness direction of the protective film are present intermittently in the thickness direction inside the protective film.
    Type: Application
    Filed: April 26, 2011
    Publication date: August 18, 2011
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd)
    Inventors: Hiroshi TAMAGAKI, Toshimitsu Kohara
  • Patent number: 7967957
    Abstract: For forming alumina films on substrates by sputtering of an aluminum metal target in an oxidizing gas-containing atmosphere, a method of producing ? crystal structure-based alumina films efficiently includes as an early film formation, forming films under conditions suited for formation of ? crystal structure alumina. For example the forming forms films of ?crystal structure alumina in a poisoning mode discharge condition only in an early stage of film formation.
    Type: Grant
    Filed: August 8, 2003
    Date of Patent: June 28, 2011
    Assignee: Kobe Steel, Ltd.
    Inventors: Toshimitsu Kohara, Hiroshi Tamagaki, Yoshimitsu Ikari
  • Publication number: 20110147206
    Abstract: In a sputter device (1), power of a DC power source (20) is sequentially distributed and supplied in a time division pulse state to a plurality of sputter evaporation sources (4). A power source (10) provided to each of the sputter evaporation sources (4) supplies continuous power to each of the sputter evaporation sources (4). The sputter device (1) having the configuration requires no DC pulse power source to be provided to each of the sputter evaporation sources (4), which reduces the device cost.
    Type: Application
    Filed: August 13, 2009
    Publication date: June 23, 2011
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Tadao Okimoto, Hiroshi Tamagaki
  • Publication number: 20110139072
    Abstract: Provided is a continuous deposition apparatus wherein replacement operations of a feeding unit and a take-up unit are easily performed. The continuous deposition apparatus is provided with: a vacuum chamber (1); a deposition roller (2); evaporation sources (7L1, 7L2, 7R) which supply a deposition material to a film substrate from the side of the film substrate which is wound on the deposition roller and on which a coating is to be deposited; a feeding unit (3) which supplies the film substrate to the deposition roller (2); and a take-up unit (4) which takes up the film substrate after the coating is deposited thereon.
    Type: Application
    Filed: August 21, 2009
    Publication date: June 16, 2011
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)
    Inventors: Hiroshi Tamagaki, Toshiki Segawa
  • Patent number: 7955722
    Abstract: Provided is a protective alumina film mainly containing alumina in the ?-crystal structure and fine crystal grains in which one or more regions containing additionally an element other than aluminum formed along the planes in the direction almost perpendicular to the thickness direction of the protective film are present intermittently in the thickness direction inside the protective film.
    Type: Grant
    Filed: March 16, 2004
    Date of Patent: June 7, 2011
    Assignee: Kobe Steel, Ltd.
    Inventors: Hiroshi Tamagaki, Toshimitsu Kohara
  • Publication number: 20110067631
    Abstract: An arc ion plating apparatus comprises a vacuum chamber, a rotary table for moving a substrate within the vacuum chamber vertically relative to its height direction, an arc evaporation source for bombardment for cleaning the surface of the substrate with metal ions, and an arc evaporation source for deposition group for depositing metal ions on the surface of the substrate. The arc evaporation source for deposition group is composed of a plurality of evaporation sources arranged so as to be opposite to the substrate set on the rotary table, and the arc evaporation source for bombardment is arranged so as to be opposite to the substrate, and formed so that its length in the height direction of the vacuum chamber is equal to the length between the upper and lower ends of the arc evaporation source for deposition group. According to such a structure, over temperature rise or abnormal discharge is hardly caused in the substrate at the time of bombardment, and process controllability is consequently enhanced.
    Type: Application
    Filed: November 24, 2010
    Publication date: March 24, 2011
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Hiroshi Tamagaki, Hirofumi Fujii, Tadao Okimoto, Ryoji Miyamoto
  • Publication number: 20100313810
    Abstract: The plasma CVD apparatus of the present invention comprises a pair of deposition rolls 2 and 3 disposed oppositely in parallel so that a substrate S wound thereon faces each other; a magnetic field generating member 12 and 13 provided inside each of the deposition rolls 2 and 3, which generates a magnetic field so as to converge plasma to the vicinity of a roll surface thereof facing a space 5 between the deposition rolls; a plasma power source 14 with polarity alternately reversing between one electrode and the other electrode; a gas supply pipe 8 for supplying a film-forming gas to the space 5; and evacuation means for evacuating the space. One electrode of the plasma power source 14 is connected to one deposition roll 2, and the other electrode thereof to the other deposition roll 3.
    Type: Application
    Filed: January 15, 2008
    Publication date: December 16, 2010
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventor: Hiroshi Tamagaki
  • Patent number: 7776393
    Abstract: Provided is a method of producing an alumina film mainly in alpha crystal structure superior in heat resistance, wherein the alumina film mainly in alpha crystal structure is formed on a substrate, independently of the kind of the substrate at relatively low temperature, by treating the substrate surface with a ceramic powder mainly having the crystal structure same as that of alumina in the alpha crystal structure, in forming the alumina film mainly in alpha crystal structure on the substrate (including the substrate having a film previously formed thereon).
    Type: Grant
    Filed: March 22, 2004
    Date of Patent: August 17, 2010
    Assignee: Kobe Steel, Ltd.
    Inventors: Hiroshi Tamagaki, Toshimitsu Kohara, Toshiki Sato
  • Publication number: 20100187104
    Abstract: An object of the present invention is to provide a film formation apparatus capable of easily forming a film with even thickness and being excellent in mass productivity. Therefore, the film formation apparatus is provided with a substrate holder 2 having a plurality of substrate retaining portions 7 and a film forming evaporation source 3. The film forming evaporation source 3 includes a cylindrical target 11, on a surface of the cylindrical target 11 an erosion area in a shape having two straight line portions in the parallel direction to a center axis of the cylindrical target and arc portions connecting both ends of these straight line portions is formed, and film formation particles are evaporated from this erosion area to the outside in the radial direction of the cylindrical target 11.
    Type: Application
    Filed: April 30, 2008
    Publication date: July 29, 2010
    Applicant: Kabushiki Kaisha Kobe Seiko Sho(Kobe Steel, Ltd.)
    Inventor: Hiroshi Tamagaki
  • Publication number: 20100181191
    Abstract: It is an object of the present invention to provide a sputtering apparatus capable of suppressing local consumption of axial end portions of a rotatable cylindrical target to make uniform an erosion area in the cylindrical target and thereby improving the service life of the cylindrical target. The apparatus includes a pair of sputter evaporation sources 2 each having a rotatable cylindrical target 13 and a magnetic field generating member 14 disposed inside the cylindrical target 13; and a sputter power source 3 for the supply of discharge electric power to the cylindrical targets 13, using the cylindrical targets 13 as cathodes. Both the cylindrical targets 13 are disposed in such a manner that the respective center axes are parallel to each other, and the magnetic field generating members 14 generate a magnetic field having magnetic lines of force acting in directions attracting through surfaces of the cylindrical targets 13.
    Type: Application
    Filed: May 29, 2008
    Publication date: July 22, 2010
    Applicant: Kabushiki Kaisha Kobe Seiko Sho( Kobe Steel, Ltd.)
    Inventor: Hiroshi Tamagaki
  • Publication number: 20090214894
    Abstract: The present invention provides a process for producing an alumina coating comprised mainly of ? crystal structure on a base material.
    Type: Application
    Filed: March 12, 2009
    Publication date: August 27, 2009
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd)
    Inventors: Toshimitsu KOHARA, Yoshimitsu IKARI, Hiroshi TAMAGAKI
  • Publication number: 20090173625
    Abstract: The present invention provides a process for producing an alumina coating comprised mainly of ? crystal structure on a base material.
    Type: Application
    Filed: March 12, 2009
    Publication date: July 9, 2009
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd)
    Inventors: Toshimitsu KOHARA, Yoshimitsu IKARI, Hiroshi TAMAGAKI
  • Patent number: 7531212
    Abstract: The present invention provides a process for producing an alumina coating comprised mainly of ? crystal structure on a base material.
    Type: Grant
    Filed: August 8, 2003
    Date of Patent: May 12, 2009
    Assignee: Kobe Steel, Ltd.
    Inventors: Toshimitsu Kohara, Yoshimitsu Ikari, Hiroshi Tamagaki