Patents by Inventor Hisashi FUJIHARA

Hisashi FUJIHARA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11881747
    Abstract: A motor includes a rotor configured to rotate about a central axis extending in an up-down direction, a stator located radially outside the rotor, a bracket located above the stator, a circuit board held by the bracket and disposed along a plane perpendicular to an axial direction, and a bus bar held by the bracket and connected to the circuit board at a terminal connection portion. The bracket includes a board support portion supporting the circuit board from below, and a wall portion protruding upward to be higher than the board support portion and surrounding the circuit board. The wall portion has a cutout portion extending downward from an upper end of the wall portion.
    Type: Grant
    Filed: September 26, 2019
    Date of Patent: January 23, 2024
    Assignee: NIDEC CORPORATION
    Inventors: Yuhei Yamaguchi, Takayuki Makino, Keigo Nakamura, Hisashi Fujihara
  • Publication number: 20230039195
    Abstract: A motor, a reduction gear, a differential gear, and a housing having a cylindrical shape are included. The motor has a rotor and a stator. The rotor rotates around a motor axis. The stator faces the rotor in a radial direction with a gap interposed between them. The reduction gear includes a planetary gear mechanism, and can increase rotational power output from the motor according to a reduction ratio. The differential gear distributes and outputs the rotational power from the reduction gear. The housing houses the motor, the reduction gear, and the differential gear arranged in an axial direction with the motor axis as a common rotation axis. The housing includes a first attachment portion and a second attachment portion arranged on an outer peripheral surface. The first attachment portion and the second attachment portion are arranged on the opposite sides in a direction perpendicular to the axial direction with respect to the motor axis.
    Type: Application
    Filed: December 11, 2020
    Publication date: February 9, 2023
    Inventors: Shuhei NAKAMATSU, Hisashi FUJIHARA
  • Publication number: 20230010604
    Abstract: A drive device includes a motor and an inverter. A motor axis is parallel to an output axis. The inverter is located in a second direction orthogonal to a first direction with respect to the motor axis and extends in a third direction orthogonal to the first and second directions. When viewed from the first direction, a virtual straight line passing through the axes extends in the third direction. An inverter housing portion overlaps the axes when viewed from the second direction, and has a boundary wall on the virtual straight line side in the second direction. In the second direction, a distance between the boundary wall and the output axis is smaller than a distance between the boundary wall and the motor axis. A motor side connection portion has a portion closer to the side opposite to the output axis than the motor axis in the third direction.
    Type: Application
    Filed: November 19, 2020
    Publication date: January 12, 2023
    Inventors: Yuki ISHIKAWA, Hitoshi KUROYANAGI, Naohiro WADA, Hironobu KUMAGAI, Hisashi FUJIHARA
  • Publication number: 20220320936
    Abstract: A stator includes three-phase coils in which slot accommodation portions are accommodated inside slots; three external terminals; and three busbars that electrically connect the external terminals and the coils. A first coil end and a second coil end that are positioned respectively at the ends of each of the coils extend from the radially outermost side of the slots toward the first side or the second side in the axial direction of the stator core. The winding-start coil ends of the three-phase coils are connected to busbar connection portions of different busbars.
    Type: Application
    Filed: June 1, 2020
    Publication date: October 6, 2022
    Inventors: Hibiki TAKADA, Takahiro HIWA, Hisashi FUJIHARA, Tatsuhiko MIZUTANI
  • Publication number: 20220320937
    Abstract: A busbar unit includes: three-phase busbars connected to three-phase coils; and three-phase external terminals that are members different from the three-phase busbars, the three-phase external terminals being connected to the three-phase busbars and electrically connected to a power supply source. Each of the three-phase external terminals includes: a terminal body portion; a busbar-side connection portion connected to a busbar of one phase from among the three-phase busbars; and a power-supply-source-side connection portion electrically connected to the power supply source. At least two terminals among the three-phase external terminals are different in length of a conduction path through which a current flows between the busbar-side connection portion and the power-supply-source-side connection portion in the terminal body portion.
    Type: Application
    Filed: June 1, 2020
    Publication date: October 6, 2022
    Inventors: Hibiki TAKADA, Takahiro HIWA, Hisashi FUJIHARA, Tatsuhiko MIZUTANI
  • Publication number: 20220247287
    Abstract: A stator includes a stator core, three-phase coils, three external terminals, and three busbars. Each of the three-phase coils has a first coil end protruding from the radially outermost side of a slot to a first side in the axial direction of the stator core. Each of the three bus bars includes a busbar body portion extending in a circumferential direction of the stator core, a busbar connection portion extending toward the first side in the axial direction, and an external terminal connection portion extending outward in the radial direction and connected to the external terminal. The first coil end extends in the radial direction through between the busbar body portion and the stator core in the axial direction, extends toward the first side in the axial direction on a radially outer side of the busbar body portion, and has a tip connected to the busbar connection portion from the radially outer side.
    Type: Application
    Filed: June 1, 2020
    Publication date: August 4, 2022
    Inventors: Hibiki TAKADA, Takahiro HIWA, Hisashi FUJIHARA, Tatsuhiko MIZUTANI
  • Patent number: 11355988
    Abstract: A stator includes a stator core disposed about a central axis and covered by an insulator, coils installed on the stator core through the insulator, and an intermediate bus bar electrically connected to a portion of a conducting wire constituting the coils. A method of manufacturing a stator includes a mounting process, a winding process, and a connecting process. An intermediate bus bar is supported at a first position spaced apart from a coil in an axial direction in a mounting portion before the start of the winding process. The intermediate bus bar is fixed at a second position between the first position and the coils in the axial direction after the completion of the winding process.
    Type: Grant
    Filed: January 6, 2018
    Date of Patent: June 7, 2022
    Assignee: Nidec Corporation
    Inventors: Takashi Shiraishi, Takayuki Migita, Hisashi Fujihara, Masato Aono, Shuhei Nakamatsu
  • Patent number: 11336146
    Abstract: A motor includes a rotor including a shaft centered on a vertically extending center axis, a stator radially opposite to the rotor and including coils, a bearing supporting the shaft, and a bus bar assembly on an upper side in an axial direction of the stator. The bus bar assembly includes bus bars including a terminal portion connected to a lead wire drawn out from the coil and a bus bar holder holding the bus bars. The terminal portion includes a slit which extends axially downward and into which the lead wire is fitted. The width of the slit is narrower than the diameter of the lead wire.
    Type: Grant
    Filed: November 4, 2020
    Date of Patent: May 17, 2022
    Assignee: NIDEC CORPORATION
    Inventors: Yuhei Yamaguchi, Ryusuke Sato, Hisashi Fujihara, Keigo Nakamura
  • Publication number: 20220037967
    Abstract: A motor includes a rotor configured to rotate about a central axis extending in an up-down direction, a stator located radially outside the rotor, a bracket located above the stator, a circuit board held by the bracket and disposed along a plane perpendicular to an axial direction, and a bus bar held by the bracket and connected to the circuit board at a terminal connection portion. The bracket includes a board support portion supporting the circuit board from below, and a wall portion protruding upward to be higher than the board support portion and surrounding the circuit board. The wall portion has a cutout portion extending downward from an upper end of the wall portion.
    Type: Application
    Filed: September 26, 2019
    Publication date: February 3, 2022
    Inventors: Yuhei YAMAGUCHI, Takayuki MAKINO, Keigo NAKAMURA, Hisashi FUJIHARA
  • Patent number: 11043860
    Abstract: A rotor includes a rotor core including laminated thin plate cores. A single thin plate core includes an inner plate portion defining a portion of an inner core portion and outer plate portions defining a portion of an outer core portion. At least some of the laminated thin plate cores include a connecting portion. A number of connecting portion is one or a plurality, and, when the number of connecting portions is a plurality, the connecting portions at positions other than both left and right sides of each other in a circumferential direction, and, in plan view, the thin plate core includes the connecting portion at a position different from that of a connecting portion in another thin plate core adjacent in an axial direction.
    Type: Grant
    Filed: November 2, 2017
    Date of Patent: June 22, 2021
    Assignee: NIDEC CORPORATION
    Inventors: Takashi Shiraishi, Takeshi Honda, Junichi Uno, Hisashi Fujihara, Yasuaki Nakahara, Keisuke Saito
  • Patent number: 10958140
    Abstract: A motor includes a magnet rotating together with a rotor about a central axis, a substrate on which a sensor to detect a position of the magnet is installed, a housing to hold a stator to drive the rotor, a bearing assembly including a bearing holder, and a conductor assembly between the housing and the bearing assembly. The conductor assembly includes a conductor including a first conductor electrically connected to the sensor through the substrate and a conductor holder covering the conductor. The substrate is fixed to the conductor holder. In the radial direction, a gap is located between an outer side surface of the bearing holder and an inner side surface of the conductor holder, and at least a portion of the magnet is located in the gap.
    Type: Grant
    Filed: January 6, 2018
    Date of Patent: March 23, 2021
    Assignee: NIDEC CORPORATION
    Inventors: Shuhei Nakamatsu, Takayuki Migita, Hisashi Fujihara, Masato Aono, Takashi Shiraishi
  • Publication number: 20210050760
    Abstract: A motor includes a rotor including a shaft centered on a vertically extending center axis, a stator radially opposite to the rotor and including coils, a bearing supporting the shaft, and a bus bar assembly on an upper side in an axial direction of the stator. The bus bar assembly includes bus bars including a terminal portion connected to a lead wire drawn out from the coil and a bus bar holder holding the bus bars. The terminal portion includes a slit which extends axially downward and into which the lead wire is fitted. The width of the slit is narrower than the diameter of the lead wire.
    Type: Application
    Filed: November 4, 2020
    Publication date: February 18, 2021
    Inventors: Yuhei YAMAGUCHI, Ryusuke SATO, Hisashi FUJIHARA, Keigo NAKAMURA
  • Patent number: 10923981
    Abstract: A motor includes a rotor including a shaft centered on a vertically extending center axis, a stator radially opposite to the rotor and including coils, a bearing supporting the shaft, and a bus bar unit on an upper side in an axial direction of the stator. The bus bar unit includes bus bars including a terminal portion connected to a lead wire drawn out from the coil and a bus bar holder holding the bus bars. The terminal portion includes a slit which extends axially downward and into which the lead wire is fitted. The width of the slit is narrower than the diameter of the lead wire.
    Type: Grant
    Filed: August 25, 2017
    Date of Patent: February 16, 2021
    Assignee: NIDEC CORPORATION
    Inventors: Yuhei Yamaguchi, Ryusuke Sato, Hisashi Fujihara, Keigo Nakamura
  • Patent number: 10727722
    Abstract: A stator includes core pieces in which at least first and second laminate members are laminated, the first laminate member includes a first tooth portion and a first core back portion, the second laminate member includes a second tooth portion and a second core back portion, the first core back portion includes a first protrusion on one side thereof in a circumferential direction and a first recess on the other side thereof in the circumferential direction, the second core back portion includes a second recess on one side thereof in a circumferential direction and a second protrusion on the other side thereof in the circumferential direction, and an area of a region in which the first and second core back portions of the core piece adjacent thereto overlap in a lamination direction is greater than a circumferential cross-sectional area of the first core back portion circumferentially inward from the first protrusion.
    Type: Grant
    Filed: February 22, 2019
    Date of Patent: July 28, 2020
    Assignee: NIDEC CORPORATION
    Inventors: Yasuaki Nakahara, Takayuki Migita, Hiroshi Kitagaki, Takeshi Honda, Hisashi Fujihara
  • Patent number: 10530227
    Abstract: A manufacturing method comprising: a process S1 of forming a plate member which has a substantially annular scrap portion having a center hole through an axial direction and a core plate portion defining a portion of the core pieces arranged continuously with the scrap portion on a radially inner side of the scrap portion; a process S2 of forming a laminated body, which has the core pieces, by laminating the plate member; a process S3 of providing the laminated body and the shaft in a mold; a process S4 of forming a molding body by inserting a molten resin or a nonmagnetic material in the mold and forming the filling portion of which at least a portion is located between the core pieces; and a process S5 of separating the scrap portion and the core plate portion.
    Type: Grant
    Filed: May 19, 2016
    Date of Patent: January 7, 2020
    Assignee: NIDEC CORPORATION
    Inventors: Takeshi Honda, Yosuke Yamada, Yasuaki Nakahara, Hisashi Fujihara, Takayuki Migita, Tsuyoshi Nakamura
  • Publication number: 20190386535
    Abstract: A stator includes a stator core disposed about a central axis and covered by an insulator, coils installed on the stator core through the insulator, and an intermediate bus bar electrically connected to a portion of a conducting wire constituting the coils. A method of manufacturing a stator includes a mounting process, a winding process, and a connecting process. An intermediate bus bar is supported at a first position spaced apart from a coil in an axial direction in a mounting portion before the start of the winding process. The intermediate bus bar is fixed at a second position between the first position and the coils in the axial direction after the completion of the winding process.
    Type: Application
    Filed: January 6, 2018
    Publication date: December 19, 2019
    Applicant: Nidec Corporation
    Inventors: Takashi SHIRAISHI, Takayuki MIGITA, Hisashi FUJIHARA, Masato AONO, Shuhei NAKAMATSU
  • Publication number: 20190386545
    Abstract: A motor includes a magnet rotating together with a rotor about a central axis, a substrate on which a sensor to detect a position of the magnet is installed, a housing to hold a stator to drive the rotor, a bearing assembly including a bearing holder, and a conductor assembly between the housing and the bearing assembly. The conductor assembly includes a conductor including a first conductor electrically connected to the sensor through the substrate and a conductor holder covering the conductor. The substrate is fixed to the conductor holder. In the radial direction, a gap is located between an outer side surface of the bearing holder and an inner side surface of the conductor holder, and at least a portion of the magnet is located in the gap.
    Type: Application
    Filed: January 6, 2018
    Publication date: December 19, 2019
    Applicant: Nidec Corporation
    Inventors: Shuhei NAKAMATSU, Takayuki MIGITA, Hisashi FUJIHARA, Masato AONO, Takashi SHIRAISHI
  • Patent number: 10505408
    Abstract: A stator includes core pieces in which at least first and second laminate members are laminated, the first laminate member includes a first tooth portion and a first core back portion, the second laminate member includes a second tooth portion and a second core back portion, the first core back portion includes a first protrusion on one side thereof in a circumferential direction and a first recess on another side thereof in the circumferential direction, the second core back portion includes a second recess on one side thereof in a circumferential direction and a second protrusion on the other side thereof in the circumferential direction, and an area of a region in which the first core back portion and the second core back portion of the core piece adjacent thereto overlap in a lamination direction is greater than a circumferential cross-sectional area of the first core back portion circumferentially inward from the first protrusion.
    Type: Grant
    Filed: February 22, 2019
    Date of Patent: December 10, 2019
    Assignee: NIDEC CORPORATION
    Inventors: Yasuaki Nakahara, Takayuki Migita, Hiroshi Kitagaki, Takeshi Honda, Hisashi Fujihara
  • Publication number: 20190319504
    Abstract: A rotor includes a rotor core including laminated thin plate cores. A single thin plate core includes an inner plate portion defining a portion of an inner core portion and outer plate portions defining a portion of an outer core portion. At least some of the laminated thin plate cores include a connecting portion. A number of connecting portion is one or a plurality, and, when the number of connecting portions is a plurality, the connecting portions at positions other than both left and right sides of each other in a circumferential direction, and, in plan view, the thin plate core includes the connecting portion at a position different from that of a connecting portion in another thin plate core adjacent in an axial direction.
    Type: Application
    Filed: November 2, 2017
    Publication date: October 17, 2019
    Inventors: Takashi SHIRAISHI, Takeshi HONDA, Junichi UNO, Hisashi FUJIHARA, Yasuaki NAKAHARA, Keisuke SAITO
  • Publication number: 20190296601
    Abstract: A motor includes a rotor including a shaft centered on a vertically extending center axis, a stator radially opposite to the rotor and including coils, a bearing supporting the shaft, and a bus bar unit on an upper side in an axial direction of the stator. The bus bar unit includes bus bars including a terminal portion connected to a lead wire drawn out from the coil and a bus bar holder holding the bus bars. The terminal portion includes a slit which extends axially downward and into which the lead wire is fitted. The width of the slit is narrower than the diameter of the lead wire.
    Type: Application
    Filed: August 25, 2017
    Publication date: September 26, 2019
    Inventors: Yuhei YAMAGUCHI, Ryusuke SATO, Hisashi FUJIHARA, Keigo NAKAMURA