Patents by Inventor Hisaya Kawabata

Hisaya Kawabata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9890676
    Abstract: A device includes a first catalyst 41 including a Pd-containing catalyst layer and a Rh-containing catalyst layer and a second catalyst 42 containing Pt-loaded alumina and containing neither Rh nor Pd. The first catalyst or the second catalyst are disposed in one place in such a manner that one of the first catalyst 41 or the second catalyst 42 is located upstream of the other in a flow direction of an exhaust gas from an engine 1.
    Type: Grant
    Filed: May 18, 2015
    Date of Patent: February 13, 2018
    Assignee: MAZDA MOTOR CORPORATION
    Inventors: Hisaya Kawabata, Yasuhiro Matsumura, Hiroshi Yamada, Masahiko Shigetsu
  • Patent number: 9732648
    Abstract: An exhaust gas purification catalytic device 1 contains Pt, Pd, and Rh as catalytic metals. The catalytic metal Pt is loaded on silica-alumina which serves as a support, and Pt-loaded silica-alumina obtained by loading the Pt on the silica-alumina is contained in a catalytic layer with which an exhaust gas contacts first.
    Type: Grant
    Filed: October 15, 2014
    Date of Patent: August 15, 2017
    Assignee: MAZDA MOTOR CORPORATION
    Inventors: Hiroshi Yamada, Masahiko Shigetsu, Hisaya Kawabata, Yasuhiro Matsumura, Kazuya Yokota, Toshihiko Ohsumi, Takeo Yamauchi, Yusuke Koike
  • Publication number: 20160258330
    Abstract: An exhaust gas purification catalytic device 1 contains Pt, Pd, and Rh as catalytic metals. The catalytic metal Pt is loaded on silica-alumina which serves as a support, and Pt-loaded silica-alumina obtained by loading the Pt on the silica-alumina is contained in a catalytic layer with which an exhaust gas contacts first.
    Type: Application
    Filed: October 15, 2014
    Publication date: September 8, 2016
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Hiroshi YAMADA, Masahiko SHIGETSU, Hisaya KAWABATA, Yasuhiro MATSUMURA, Kazuya YOKOTA, Toshihiko OHSUMI, Takeo YAMAUCHI, Yusuke KOIKE
  • Publication number: 20160228853
    Abstract: An exhaust gas purification catalytic material is made of a composite oxide. This composite oxide contains Zr and a plurality of rare earth metals, and is doped with Rh. An surface portion of the composite oxide has a higher concentration of at least one of the rare earth metals than an inner portion thereof.
    Type: Application
    Filed: October 30, 2014
    Publication date: August 11, 2016
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Yasuhiro MATSUMURA, Masahiko SHIGETSU, Hisaya KAWABATA, Yuki KODA
  • Publication number: 20160222851
    Abstract: A device includes a first catalyst 41 including a Pd-containing catalyst layer and a Rh-containing catalyst layer and a second catalyst 42 containing Pt-loaded alumina and containing neither Rh nor Pd. The first catalyst or the second catalyst are disposed in one place in such a manner that one of the first catalyst 41 or the second catalyst 42 is located upstream of the other in a flow direction of an exhaust gas from an engine 1.
    Type: Application
    Filed: May 18, 2015
    Publication date: August 4, 2016
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Hisaya KAWABATA, Yasuhiro MATSUMURA, Hiroshi YAMADA, Masahiko SHIGETSU
  • Patent number: 9266093
    Abstract: An exhaust gas purification catalyst includes a Rh-containing catalyst layer provided on a base material. The Rh-containing catalyst layer includes Rh-supporting Zr-based composite oxide in which Rh6 is supported on Zr-based composite oxide containing Zr and a rare earth metal except Ce. The Rh-supporting Zr-based composite oxide has been previously subjected to a reduction treatment.
    Type: Grant
    Filed: February 18, 2014
    Date of Patent: February 23, 2016
    Assignee: MAZDA MOTOR CORPORATION
    Inventors: Yasuhiro Matsumura, Akihide Takami, Masahiko Shigetsu, Hisaya Kawabata, Masaaki Akamine
  • Patent number: 9174198
    Abstract: An exhaust gas purification catalytic material for purifying exhaust gas from an engine includes ZrLaY composite oxide containing ZrO2 as a main component, 2% by mass or more and 10% by mass or less of La2O3, and 2% by mass or more and 20% by mass or less of Y2O3, and Rh is loaded on the composite oxide.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: November 3, 2015
    Assignee: Mazda Motor Corporation
    Inventors: Hisaya Kawabata, Masaaki Akamine, Yasuhiro Matsumura, Masahiko Shigetsu, Akihide Takami
  • Patent number: 9144788
    Abstract: An exhaust gas purification catalyst includes a Rh-containing catalyst layer provided on a base material. The Rh-containing catalyst layer includes a binder material of Rh-doped CeZr-based composite oxide containing Ce and Zr and doped with Rh. The binder material has been previously subjected to a reduction treatment.
    Type: Grant
    Filed: February 18, 2014
    Date of Patent: September 29, 2015
    Assignee: Mazda Motor Corporation
    Inventors: Yasuhiro Matsumura, Akihide Takami, Masahiko Shigetsu, Hisaya Kawabata, Masaaki Akamine, Yuki Murakami
  • Publication number: 20150087503
    Abstract: An exhaust gas purification catalytic material for purifying exhaust gas from an engine includes ZrLaY composite oxide containing ZrO2 as a main component, 2% by mass or more and 10% by mass or less of La2O3, and 2% by mass or more and 20% by mass or less of Y2O3, and Rh is loaded on the composite oxide.
    Type: Application
    Filed: March 14, 2013
    Publication date: March 26, 2015
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Hisaya Kawabata, Masaaki Akamine, Yasuhiro Matsumura, Masahiko Shigetsu, Akihide Takami
  • Patent number: 8912116
    Abstract: A catalyst layer includes: a first mixed oxide particle component 4 which contains Ce and Rh 8 and in which Rh is partially exposed at particle surfaces; and a second mixed oxide particle component 5 containing Ce, Zr, and a rare earth metal except Ce. The particle size distribution of the first mixed oxide particle component 4 has a peak in the particle size range from 100 nm to 300 nm, both inclusive. The particle size distribution of the second mixed oxide particle component 5 has a peak in a particle size range larger than the particle size range in which the first mixed oxide particle component 4 has the peak. At least part of particles of the first mixed oxide particle component 4 is attached to at least part of particles of the second mixed oxide particle component 5.
    Type: Grant
    Filed: July 29, 2010
    Date of Patent: December 16, 2014
    Assignee: Mazda Motor Corporation
    Inventors: Masaaki Akamine, Hideharu Iwakuni, Hisaya Kawabata, Yasuhiro Ochi, Yuki Murakami, Susumu Mineoi, Akihide Takami, Masahiko Shigetsu
  • Publication number: 20140235434
    Abstract: An exhaust gas purification catalyst includes a Rh-containing catalyst layer provided on a base material. The Rh-containing catalyst layer includes a binder material of Rh-doped CeZr-based composite oxide containing Ce and Zr and doped with Rh. The binder material has been previously subjected to a reduction treatment.
    Type: Application
    Filed: February 18, 2014
    Publication date: August 21, 2014
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Yasuhiro MATSUMURA, Akihide TAKAMI, Masahiko SHIGETSU, Hisaya KAWABATA, Masaaki AKAMINE, Yuki MURAKAMI
  • Publication number: 20140235433
    Abstract: An exhaust gas purification catalyst includes a Rh-containing catalyst layer provided on a base material. The Rh-containing catalyst layer includes Rh-supporting Zr-based composite oxide in which Rh6 is supported on Zr-based composite oxide containing Zr and a rare earth metal except Ce. The Rh-supporting Zr-based composite oxide has been previously subjected to a reduction treatment.
    Type: Application
    Filed: February 18, 2014
    Publication date: August 21, 2014
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Yasuhiro MATSUMURA, Akihide TAKAMI, Masahiko SHIGETSU, Hisaya KAWABATA, Masaaki AKAMINE
  • Publication number: 20110045968
    Abstract: A catalyst layer includes: a first mixed oxide particle component 4 which contains Ce and Rh 8 and in which Rh is partially exposed at particle surfaces; and a second mixed oxide particle component 5 containing Ce, Zr, and a rare earth metal except Ce. The particle size distribution of the first mixed oxide particle component 4 has a peak in the particle size range from 100 nm to 300 nm, both inclusive. The particle size distribution of the second mixed oxide particle component 5 has a peak in a particle size range larger than the particle size range in which the first mixed oxide particle component 4 has the peak. At least part of particles of the first mixed oxide particle component 4 is attached to at least part of particles of the second mixed oxide particle component 5.
    Type: Application
    Filed: July 29, 2010
    Publication date: February 24, 2011
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Masaaki AKAMINE, Hideharu IWAKUNI, Hisaya KAWABATA, Yasuhiro OCHI, Yuki MURAKAMI, Susumu MINEOI, Akihide TAKAMI, Masahiko SHIGETSU
  • Publication number: 20070265160
    Abstract: A catalyst component of Rh carried on a ZrLa mixed oxide coated on activated alumina particles and a catalyst component of Rh carried on an oxygen storage component coexist in a catalytic coating on a support.
    Type: Application
    Filed: April 18, 2007
    Publication date: November 15, 2007
    Inventors: Hisaya Kawabata, Masahiko Shigetsu, Masaaki Akamine
  • Publication number: 20070179054
    Abstract: A catalytic matter comprises alumina particles. A compound oxide is loaded on surfaces of the alumina particles. The compound oxide contains cerium, zirconium, and lanthanum, but not aluminum. A catalytic metal is loaded on the surfaces of the alumina particles. The catalytic matter may be manufactured by preparing a first acidic solution containing aluminum, adding a first basic solution to the first acidic solution, thereby obtaining a second basic solution and precipitating a first hydroxide in the second basic solution, preparing a second acidic solution containing cerium, zirconium and lanthanum, adding the second acidic solution to the first hydroxide, thereby precipitating a second hydroxide on the first hydroxide, drying the first and second hydroxides to obtain an oxide matter, and loading a catalytic metal on the oxide matter.
    Type: Application
    Filed: February 1, 2007
    Publication date: August 2, 2007
    Applicant: Mazda Motor Corporation
    Inventors: Masaaki Akamine, Masahiko Shigetsu, Hisaya Kawabata
  • Patent number: 7235511
    Abstract: An exhaust gas purifying catalyst includes a carrier and a catalyst layer provided on the carrier. The catalyst layer includes active Al2O3 on which a noble metal is carried, an oxygen storage agent on which Rh is carried, Al2O3 coated with ZrO2 on which Rh is carried, and a binder material.
    Type: Grant
    Filed: September 3, 2004
    Date of Patent: June 26, 2007
    Assignees: Tokyo Roki Co., Ltd., Mazda Motor Corporation
    Inventors: Tomohiko Kawamoto, Katsuyuki Fujita, Tadashi Tokuyama, Masahiko Shigetsu, Masaaki Akamine, Hisaya Kawabata, Hideharu Iwakuni, Akihide Takami
  • Publication number: 20060223698
    Abstract: Catalytic converter for exhaust gas purification comprises a carrier, an oxide layer positioned above the carrier and comprising a compound oxide of cerium (Ce) and magnesium (Mg) with its molar ratio of Mg/(Ce+Mg), and a catalytic metal loaded on the oxide layer. By comprising the compound oxide of cerium and magnesium in the oxide layer, higher purification performance or lower light-off temperature can be obtained under the lean exhaust gas condition during the engine startup.
    Type: Application
    Filed: March 7, 2006
    Publication date: October 5, 2006
    Applicant: Mazda Motor Corporation
    Inventors: Hisaya Kawabata, Masahiko Shigetsu
  • Publication number: 20060217263
    Abstract: In an exhaust gas purification catalyst in which a catalytic coating containing plural kinds of aluminas and plural kinds of oxygen storage components each carrying a catalytic precious metal is coated on a honeycomb support, the catalytic coating is formed of an upper layer and a lower layer, palladium is carried on a first alumina and a Ce—Zr—La—Y-alumina compound having oxygen storage capacity in the lower layer, platinum is carried on a second alumina in the upper layer, and rhodium is carried on a third alumina and a Ce—Zr—Nd mixed oxide having oxygen storage capacity in the upper layer.
    Type: Application
    Filed: March 9, 2006
    Publication date: September 28, 2006
    Applicants: TOKYO ROKI CO., LTD, MAZDA MOTOR CORPORATION
    Inventors: Tomohiko Kawamoto, Katsuyuki Fujita, Tadashi Tokuyama, Hisaya Kawabata, Masahiko Shigetsu, Masaaki Akamine, Akihide Takami
  • Patent number: 6953769
    Abstract: A catalyst comprises an HC trapping material that is capable of trapping HC in an exhaust gas under low temperatures and releasing HC with a raise in temperature and catalytic material containing a Ce—Pr double oxide capable of oxidizing and purifying HC from the HC trapping material with a high efficiency.
    Type: Grant
    Filed: March 25, 2002
    Date of Patent: October 11, 2005
    Assignee: Mazda Motor Corporation
    Inventors: Hiroshi Yamada, Seiji Miyoshi, Akihide Takami, Kenji Okamoto, Masahiko Shigetsu, Hisaya Kawabata
  • Patent number: 6927191
    Abstract: An inside layer including zeolite and an outside layer including alumina and Pd are formed in a layered shape on a carrier, and Ag and Bi are simultaneously allowed to be carried on the inside and outside layers through impregnation. Thus, production of an alloy through a reaction between Pd and Ag can be suppressed by Bi.
    Type: Grant
    Filed: August 2, 2002
    Date of Patent: August 9, 2005
    Assignee: Mazda Motor Corporation
    Inventors: Hisaya Kawabata, Masahiko Shigetsu, Kazuo Misonoo