Patents by Inventor James E. Rouleau
James E. Rouleau has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10640139Abstract: A telescoping steering column is supported by a vehicle structure, and includes a steering shaft, first, second, and third jackets, and first and second adjustment mechanisms. The steering shaft is adapted to rotate about an axis. The first jacket is adapted to rotatably support the steering shaft. The second jacket is adapted to support the first jacket, and the first jacket is constructed to slide axially with respect to the second jacket. The third jacket is adapted to support the second jacket, and the second jacket is constructed to slide axially with respect to the third jacket. The first adjustment mechanism is supported by the first and second jackets for axial movement of the first jacket with respect to the second jacket. The second adjustment mechanism is supported by the second and third jackets for axial movement of the second jacket with respect to the third jacket.Type: GrantFiled: January 8, 2018Date of Patent: May 5, 2020Assignee: Steering Solutions IP Holding CorporationInventors: Robert C. Derocher, Todd M. King, James E. Rouleau
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Patent number: 10577010Abstract: A telescoping steering column is constructed to be mounted to a vehicle structure. The telescoping steering column includes a plurality of jackets in telescopic relation to one another along a telescopic axis, an electric motor, at least one leadscrew, first and second thread sets, and first and second nuts. The plurality of jackets include a first jacket and a second jacket. The electric motor is rigidly fixed to one of the plurality of jackets. Then at least one leadscrew is rotationally driven by the electric motor. The first and second thread sets are carried by the at least one leadscrew. The first and second nuts are threaded upon the respective first and second thread sets, and attached to the respective first and second jackets.Type: GrantFiled: January 8, 2018Date of Patent: March 3, 2020Assignee: Steering Solutions IP Holding CorporationInventors: Robert C. Derocher, Todd M. King, James E. Rouleau, Donald A. Buzzard, Melvin L. Tinnin
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Patent number: 10544821Abstract: A self-locking insert includes an insert body having an outer surface. Also included is a bore extending through the insert body, the bore defining an inner surface and configured to receive a lead screw. Further included is a self-locking feature configured to engage a holder to retain the self-locking insert in a predetermined position, the self-locking feature comprising at least one lug configured to be compressed by the holder during installation of the self-locking insert in the holder, the self-locking insert configured to be pressed into position in the holder. Yet further included is a de-lashing feature configured to interference fittingly engage the holder.Type: GrantFiled: October 26, 2016Date of Patent: January 28, 2020Assignee: Steering Solutions IP Holding CorporationInventors: James E. Rouleau, Shawn A. Haring
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Patent number: 10421476Abstract: An extendable steering column assembly includes a steering shaft, an energy absorption device, and a self-locking telescope actuator. The steering shaft is configured to rotate about an axis, and includes a forward shaft portion mounted for rotation to a fixed support structure, and a rearward shaft portion mounted for rotation to a jacket. The rearward shaft portion is configured to axially translate with the jacket. The energy absorption device is engaged to the jacket. The telescope actuator includes a rod extending along a centerline, a nut threaded to the rod, and a casing in operable contact with the nut. Rotational motion along with axial translational motion is induced between the rod and the nut when at least in at least a power state.Type: GrantFiled: June 21, 2017Date of Patent: September 24, 2019Assignee: Steering Solutions IP Holding CorporationInventor: James E. Rouleau
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Publication number: 20190210633Abstract: A telescoping steering column is constructed to be mounted to a vehicle structure. The telescoping steering column includes a plurality of jackets in telescopic relation to one another along a telescopic axis, an electric motor, at least one leadscrew, first and second thread sets, and first and second nuts. The plurality of jackets include a first jacket and a second jacket. The electric motor is rigidly fixed to one of the plurality of jackets. Then at least one leadscrew is rotationally driven by the electric motor. The first and second thread sets are carried by the at least one leadscrew. The first and second nuts are threaded upon the respective first and second thread sets, and attached to the respective first and second jackets.Type: ApplicationFiled: January 8, 2018Publication date: July 11, 2019Inventors: Robert C. Derocher, Todd M. King, James E. Rouleau, Donald A. Buzzard, Melvin L. Tinnin
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Publication number: 20190210632Abstract: A telescoping steering column is supported by a vehicle structure, and includes a steering shaft, first, second, and third jackets, and first and second adjustment mechanisms. The steering shaft is adapted to rotate about an axis. The first jacket is adapted to rotatably support the steering shaft. The second jacket is adapted to support the first jacket, and the first jacket is constructed to slide axially with respect to the second jacket. The third jacket is adapted to support the second jacket, and the second jacket is constructed to slide axially with respect to the third jacket. The first adjustment mechanism is supported by the first and second jackets for axial movement of the first jacket with respect to the second jacket. The second adjustment mechanism is supported by the second and third jackets for axial movement of the second jacket with respect to the third jacket.Type: ApplicationFiled: January 8, 2018Publication date: July 11, 2019Inventors: Robert C. Derocher, Todd M. King, James E. Rouleau
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Publication number: 20190202495Abstract: A power actuator assembly for a steering column assembly is provided. The power actuator assembly include an electric motor. Also included is a leadscrew. Further included is a gear arrangement operatively coupled to the electric motor, the gear arrangement driving rotation of the leadscrew. Yet further included is a nut threaded to the leadscrew, rotation of the leadscrew actuating linear motion of the nut relative to the leadscrew, the nut operatively coupled to a moveable portion of the steering column assembly to actuate motion of the moveable portion. Also included is a leadscrew housing, the leadscrew extending axially through the leadscrew housing. Further included is a helical bushing disposed between a radially inner surface of the leadscrew housing and a radially outer surface of the leadscrew.Type: ApplicationFiled: December 29, 2017Publication date: July 4, 2019Inventors: James E. Rouleau, Scott A. Stinebring, Harmony J. Hudnall
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Patent number: 9919724Abstract: A steering column assembly is provided and includes a steering column shaft and a column adjustment assembly configured to translate the steering column shaft between a retracted position and a deployed position. A disengagement assembly selectively couples a steering column telescope lead screw to the column adjustment assembly. The disengagement assembly is configured to selectively disengage the telescope lead screw from the column adjustment assembly to facilitate manual movement of the steering column shaft between the retracted position and the deployed position.Type: GrantFiled: August 31, 2015Date of Patent: March 20, 2018Assignee: STEERING SOLUTIONS IP HOLDING CORPORATIONInventors: Frank P. Lubischer, John F. Schulz, James E. Rouleau, Shawn A. Haring
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Patent number: 9862403Abstract: A manually retractable steering column assembly includes a retractable portion translatable upon exertion of a manual force applied by a driver, the retractable portion restricted to a first translation range during a standard driving mode and translatable within a second translation range during an autonomous driving mode, the second translation range greater than the first translation range.Type: GrantFiled: November 29, 2016Date of Patent: January 9, 2018Assignee: STEERING SOLUTIONS IP HOLDING CORPORATIONInventors: James E. Rouleau, Todd M. King
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Patent number: 9849904Abstract: According to one exemplary embodiment of the present invention a steering column assembly is provided. The steering column assembly includes a steering column shaft. The steering column assembly further includes a retraction actuator to translate an adjustment actuator mounting plate within a retraction range. The steering column further includes an adjustment actuator mounted on the adjustment actuator mounting plate to translate a steering column bracket within an adjustment range. The steering column bracket translates the steering column shaft within a steering column shaft movement range. The steering column shaft movement range is a sum of the retraction range and the adjustment range.Type: GrantFiled: July 31, 2015Date of Patent: December 26, 2017Assignee: STEERING SOLUTIONS IP HOLDING CORPORATIONInventor: James E. Rouleau
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Publication number: 20170361863Abstract: An extendable steering column assembly includes a steering shaft, an energy absorption device, and a self-locking telescope actuator. The steering shaft is configured to rotate about an axis, and includes a forward shaft portion mounted for rotation to a fixed support structure, and a rearward shaft portion mounted for rotation to a jacket. The rearward shaft portion is configured to axially translate with the jacket. The energy absorption device is engaged to the jacket. The telescope actuator includes a rod extending along a centerline, a nut threaded to the rod, and a casing in operable contact with the nut. Rotational motion along with axial translational motion is induced between the rod and the nut when at least in at least a power state.Type: ApplicationFiled: June 21, 2017Publication date: December 21, 2017Inventor: James E. Rouleau
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Patent number: 9840271Abstract: A steering column assembly includes an outer jacket, an inner jacket, a pin, and a bracket. The inner jacket is configured to telescopically slide with respect to the outer jacket along a telescopic axis. The pin is engaged to and projects radially outward from one of the inner and outer jackets. The bracket is pivotally engaged to the other of the inner and outer jackets, and includes first and second surfaces that extend substantially axially and are generally opposed to one-another for selective contact with the pin to limit a pivoting range as a function of telescopic position.Type: GrantFiled: June 27, 2016Date of Patent: December 12, 2017Assignee: STEERING SOLUTIONS IP HOLDING CORPORATIONInventors: James E. Rouleau, Shawn A. Haring, Michael Srda, Todd M. King
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Patent number: 9809155Abstract: A steering column assembly includes a steering column having a longitudinal axis; and a lever. The lever includes a first end and a second end. The second end of the lever is attached to the steering column. A hinge is disposed between the first end and the second end of the lever. The first end of the lever is biased away from the steering column in a first condition and folded at the hinge towards the steering column in a second condition.Type: GrantFiled: October 27, 2015Date of Patent: November 7, 2017Assignee: STEERING SOLUTIONS IP HOLDING CORPORATIONInventors: Christopher F. Watz, Todd M. King, James E. Rouleau
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Publication number: 20170113712Abstract: A steering column assembly includes a steering column having a longitudinal axis; and a lever. The lever includes a first end and a second end. The second end of the lever is attached to the steering column. A hinge is disposed between the first end and the second end of the lever. The first end of the lever is biased away from the steering column in a first condition and folded at the hinge towards the steering column in a second condition.Type: ApplicationFiled: October 27, 2015Publication date: April 27, 2017Inventors: Christopher F. Watz, Todd M. King, James E. Rouleau
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Publication number: 20170057536Abstract: An electronic release linkage assembly for a vehicle steering column includes a stationary portion of a steering column. Also included is a module mounting bracket of an electronic release module, the module mounting bracket coupled to the stationary portion. Further included is a cam bracket assembly operatively coupled to a steering column mounting bracket, the cam bracket assembly configured to selectively apply a clamping force on the steering column upon receipt of input from the electronic release module, the cam bracket assembly comprising a lever arm rotatable about a cam axis. Yet further included is a link member that is collapsible and operatively coupled at a first link member end to the electronic release module and at a second link member end to the lever arm, the collapsible link member configured to collapse in response to a load imparted by the cam bracket assembly in excess of a predetermined load.Type: ApplicationFiled: October 12, 2015Publication date: March 2, 2017Inventors: Michael C. Vermeersch, Arthur W. Nellett, James E. Rouleau, Shawn A. Haring
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Publication number: 20170057535Abstract: An electronic release linkage assembly for a vehicle steering column includes a stationary portion of a steering column. Also included is a module mounting bracket of an electronic release module coupled to the stationary portion of the steering column. Further included is a cam bracket assembly coupled to a steering column mounting bracket, the cam bracket assembly configured to selectively apply a clamping force on the steering column upon receipt of input from the electronic release module, the cam bracket assembly comprising a lever arm rotatable about a cam axis. Yet further included is a link member coupled at a first link member end to the release module with a gear pin extending from the electronic release module, the link member coupled at a second link member end to the lever arm, the link member transferring an input from the release module to drive rotation of the lever arm.Type: ApplicationFiled: August 28, 2015Publication date: March 2, 2017Inventors: Michael C. Vermeersch, Arthur W. Nellett, James E. Rouleau, Shawn A. Haring
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Publication number: 20170045079Abstract: A self-locking insert includes an insert body having an outer surface. Also included is a bore extending through the insert body, the bore defining an inner surface and configured to receive a lead screw. Further included is a self-locking feature configured to engage a holder to retain the self-locking insert in a predetermined position, the self-locking feature comprising at least one lug configured to be compressed by the holder during installation of the self-locking insert in the holder, the self-locking insert configured to be pressed into position in the holder. Yet further included is a de-lashing feature configured to interference fittingly engage the holder.Type: ApplicationFiled: October 26, 2016Publication date: February 16, 2017Inventors: James E. Rouleau, Shawn A. Haring
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Publication number: 20170029009Abstract: According to one exemplary embodiment of the present invention a steering column assembly is provided. The steering column assembly includes a steering column shaft. The steering column assembly further includes a retraction actuator to translate an adjustment actuator mounting plate within a retraction range. The steering column further includes an adjustment actuator mounted on the adjustment actuator mounting plate to translate a steering column bracket within an adjustment range. The steering column bracket translates the steering column shaft within a steering column shaft movement range. The steering column shaft movement range is a sum of the retraction range and the adjustment range.Type: ApplicationFiled: July 31, 2015Publication date: February 2, 2017Inventor: James E. Rouleau
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Publication number: 20160375929Abstract: A steering column assembly includes an outer jacket, an inner jacket, a pin, and a bracket. The inner jacket is configured to telescopically slide with respect to the outer jacket along a telescopic axis. The pin is engaged to and projects radially outward from one of the inner and outer jackets. The bracket is pivotally engaged to the other of the inner and outer jackets, and includes first and second surfaces that extend substantially axially and are generally opposed to one-another for selective contact with the pin to limit a pivoting range as a function of telescopic position.Type: ApplicationFiled: June 27, 2016Publication date: December 29, 2016Inventors: James E. Rouleau, Shawn A. Haring, Michael Srda, Todd M. King
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Publication number: 20160347347Abstract: A steering column assembly is provided and includes a steering column shaft and a column adjustment assembly configured to translate the steering column shaft between a retracted position and a deployed position. A disengagement assembly selectively couples a steering column telescope lead screw to the column adjustment assembly. The disengagement assembly is configured to selectively disengage the telescope lead screw from the column adjustment assembly to facilitate manual movement of the steering column shaft between the retracted position and the deployed position.Type: ApplicationFiled: August 31, 2015Publication date: December 1, 2016Inventors: Frank P. Lubischer, John F. Schulz, James E. Rouleau, Shawn A. Haring