Abstract: A thin nanocomposite film for use in an absorbent article is provided. The film contains an ethylene polymer, a nanoclay having an organic surface treatment, and a compatibilizer that includes an olefin polymer containing an ethylenically unsaturated carboxylic acid monomer. The present inventors have discovered that through selective control over the particular type and concentration of the components used to form the film, as well as the manner in which it is formed, the modulus and tensile strength of the film can be significantly improved without having an adverse impact on its ductility.

Abstract: A sustainable thermoplastic composition made by forming a mixture of virgin polypropylene and post-industrial-recycled material (PIR). The PIR may include a thermoplastic, elastomeric-polymer and a spunbond component. The mixture is melt-blended in an extruder. Extruded materials made from the mixture demonstrate little variance in the results of the IZOD Impact Test of materials containing 30 to 70 percent PIR, and a material containing 100 percent virgin polypropylene. In addition, the extruded materials containing 30 to 70 percent PIR demonstrate a substantially constant strain at yield, that strain at yield being substantially equal to that demonstrated by a material containing 100 percent virgin polypropylene.

Abstract: A sustainable thermoplastic composition made by forming a mixture of virgin polypropylene and post-industrial-recycled material (PIR). The PIR may include a thermoplastic, elastomeric-polymer and a spunbond component. The mixture is melt-blended in an extruder. Extruded materials made from the mixture demonstrate little variance in the results of the IZOD Impact Test of materials containing 30 to 70 percent PIR, and a material containing 100 percent virgin polypropylene. In addition, the extruded materials containing 30 to 70 percent PIR demonstrate a substantially constant strain at yield, that strain at yield being substantially equal to that demonstrated by a material containing 100 percent virgin polypropylene.

Abstract: A multi-layered nanocomposite film for use in packaging is provided. More particularly, the film contains at least one core layer positioned adjacent to at least one outer layer. For example, in one embodiment, the film contains a core layer that is positioned between two outer layers. The core layer(s) and/or outer layer(s) may be formed from a polymer composition that contains an ethylene polymer, nanoclay having an organic surface treatment, and a compatibilizer that includes an olefin component and a polar component.

Abstract: A thin nanocomposite film for use in an absorbent article (e.g., sanitary napkin) is provided. The film contains a first ethylene polymer having a density of about 0.94 g/cm3 or less, second ethylene polymer having a density of greater than 0.94 g/cm3, and nanoclay having an organic surface treatment. The present inventors have discovered that through selective control over the particular type and concentration of the components used to form the film, as well as the manner in which it is formed, the properties of the film can be significantly improved.

Abstract: A film formed from a water-soluble polymer matrix containing a fragrance is provided. The film is water-sensitive so that upon contact with a sufficient amount of water, the matrix loses its integrity to increasingly expose the fragrance to the ambient environment for releasing its odor. The ability to incorporate a fragrance into the matrix is achieved by controlling the nature of the fragrance and polymer, the manner in which the matrix and fragrance are melt processed, etc. For example, the fragrance may be injected directly into the extruder and melt blended with the polymer to avoid the costly, time-consuming steps of pre-encapsulation or pre-compounding of the fragrance into a masterbatch. Furthermore, to balance the fragrance's ability to release the desired odor during use while minimizing the premature exhaustion of the odor during processing, the fragrance has a boiling point (at atmospheric pressure) of from about 125° C. to about 350° C.

Abstract: A multi-layered nanocomposite film for use in packaging is provided. More particularly, the film contains at least one core layer positioned adjacent to at least one outer layer. For example, in one embodiment, the film contains a core layer that is positioned between two outer layers. The core layer(s) and/or outer layer(s) may be formed from a polymer composition that contains an ethylene polymer, nanoclay having an organic surface treatment, and a compatibilizer that includes an olefin component and a polar component.

Abstract: A thin nanocomposite film for use in an absorbent article (e.g., sanitary napkin) is provided. The film contains a first ethylene polymer having a density of about 0.94 g/cm3 or less, second ethylene polymer having a density of greater than 0.94 g/cm3, and nanoclay having an organic surface treatment. The present inventors have discovered that through selective control over the particular type and concentration of the components used to form the film, as well as the manner in which it is formed, the properties of the film can be significantly improved.

Abstract: A thin nanocomposite film for use in an absorbent article is provided. The film contains an ethylene polymer, a nanoclay having an organic surface treatment, and a compatibilizer that includes an olefin polymer containing an ethylenically unsaturated carboxylic acid monomer. The present inventors have discovered that through selective control over the particular type and concentration of the components used to form the film, as well as the manner in which it is formed, the modulus and tensile strength of the film can be significantly improved without having an adverse impact on its ductility.

Abstract: A continuous process for manufacturing a blended polymer includes mixing a native starch, a polyolefin, and a compatibilizer; and forming the blended polymer from the resulting mixture using an extruder. The process can also include mixing the native starch, the polyolefin, and the compatibilizer in the extruder. The polyolefin can be a petroleum- or bio-based polyethylene, and the compatibilizer can be a maleic anhydride grafted polyolefin. The process can further include mixing a processing aid such as glycerin, and forming the blended polymer into a film.

Abstract: A continuous process for manufacturing a blended polymer includes mixing a native starch, a polyolefin, and a compatibilizer; and forming the blended polymer from the resulting mixture using an extruder. The process can also include mixing the native starch, the polyolefin, and the compatibilizer in the extruder. The polyolefin can be a petroleum- or bio-based polyethylene, and the compatibilizer can be a maleic anhydride grafted polyolefin. The process can further include mixing a processing aid such as glycerin, and forming the blended polymer into a film.

Abstract: A film formed from a water-soluble polymer matrix containing a fragrance is provided. The film is water-sensitive so that upon contact with a sufficient amount of water, the matrix loses its integrity to increasingly expose the fragrance to the ambient environment for releasing its odor. The ability to incorporate a fragrance into the matrix is achieved by controlling the nature of the fragrance and polymer, the manner in which the matrix and fragrance are melt processed, etc. For example, the fragrance may be injected directly into the extruder and melt blended with the polymer to avoid the costly, time-consuming steps of pre-encapsulation or pre-compounding of the fragrance into a masterbatch. Furthermore, to balance the fragrance's ability to release the desired odor during use while minimizing the premature exhaustion of the odor during processing, the fragrance has a boiling point (at atmospheric pressure) of from about 125° C. to about 350° C.

Abstract: Sustainable film compositions and articles including recycled elastomer. The compositions comprise one or more virgin polymers. Optionally, the films may also include one or more compatibilizers having compatibility with the polymers and a thermoplastic elastomer (TPE) such as a block copolymer with a hard block and a soft block. Multi- or mono-layer films are possible. The films are useful for packaging films or component films for consumer products.

Abstract: A sustainable thermoplastic composition made by forming a mixture of virgin polypropylene and post-industrial-recycled material (PIR). The PIR may include a thermoplastic, elastomeric-polymer and a spunbond component. The mixture is melt-blended in an extruder. Extruded materials made from the mixture demonstrate little variance in the results of the IZOD Impact Test of materials containing 30 to 70 percent PIR, and a material containing 100 percent virgin polypropylene. In addition, the extruded materials containing 30 to 70 percent PIR demonstrate a substantially constant strain at yield, that strain at yield being substantially equal to that demonstrated by a material containing 100 percent virgin polypropylene.

Abstract: A biodegradable and flushable film is generally provided. The film can be a multi-layer film including a water-dispersible core layer that comprises a water-soluble polymer; and a water-barrier skin layer positioned adjacent to the water-dispersible core layer. The water-dispersible core layer constitutes from about 50 wt. % to about 99 wt. % of the film, while the water-barrier skin layer constitutes from about 1 wt. % to about 50 wt. % of the film. The biodegradable polymers of the water-barrier skin layer can constitute from about 80 wt. % to 100 wt. % of the polymer content in the water-barrier skin layer, with from about 10 wt. % to about 90 wt. % of the biodegradable polymers being polyalkylene carbonate and from about 10 wt. % to about 90 wt. % of the biodegradable polymers being biodegradable polyesters. The film may be used as a packaging film or as a backsheet of an absorbent article.

Abstract: A film is provided including from about 10 wt. % to about 90 wt. % of at least one polyalkylene carbonate and from about 10 wt. % to about 90 wt. % of at least one polyolefin. The film can be utilized as a packaging film, or as in the construction of an absorbent article (e.g., as the outer cover/backsheet of the article). The film can be a multi-layered film including a core layer that constitutes from about 20% to about 90% of the thickness of the film and an outer layer positioned adjacent to the core layer, with the core layer including from about 10 wt. % to about 90 wt. % of at least one polyalkylene carbonate and from about 10 wt. % to about 90 wt. % of at least one polyolefin. The outer layer can contain about 50 wt. % or more of at least one polyolefin.

Abstract: An absorbent article comprises a signal element having a body-facing surface, a garment-facing surface, a longitudinal direction, a transverse direction and a z-direction. The signal element includes a water-soluble polymeric buffering film and a stimulation material. The water-soluble polymeric buffering film comprises a water-soluble base polymer. In some aspects, the stimulation material comprises a temperature change agent, and the signal element exhibits a surface temperature change of at least +/?2° C. In some aspects, the signal element exhibits a stimulation effect over at least two aqueous insults.

Abstract: A unitary absorbent core includes a nonwoven layer which has a body-facing surface and a garment-facing surface. At least a portion of a first binding agent is impregnated into the garment-facing surface. A superabsorbent material is located on the impregnated surface, and a second binding agent is located on the superabsorbent material and can be superimposed onto the first binding agent. The unitary absorbent core can be utilized for absorbing viscous fluids.

Abstract: An absorbent article comprises a signal element having a body-facing surface, a garment-facing surface, a longitudinal direction, a transverse direction and a z-direction. The signal element includes a water-soluble polymeric buffering film and a stimulation material. The water-soluble polymeric buffering film comprises a water-soluble base polymer. In some aspects, the stimulation material comprises a temperature change agent, and the signal element exhibits a surface temperature change of at least +/?2° C. In some aspects, the signal element exhibits a stimulation effect over at least two aqueous insults.

Abstract: Absorbent, elastomeric materials and methods of making absorbent, elastomeric materials. The absorbent, elastomeric materials include an elastomeric substrate and a superabsorbent polymer non-adhesively attached to the substrate. The elastomeric substrate includes at least one nonwoven, and may include, for example, elastic strands, elastic film, and/or elastic foam between layers of nonwoven. The superabsorbent polymer includes particles that either encase fibers of the nonwoven or bond themselves to fibers of the nonwoven.